Amazone ZG-B 8200 Truck User manual

Operating Manual
az
ZG-B 8200 Truck
Pack top spreader
MG5979
BAG0170.2
02.21
Printed in Germany
Please read this operating
manual before first commi
s-
sioning.
Keep it in a safe place for
fu
ture use.
en

2
ZG- B
BAG0170.2 02.21
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machi
ne is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to ensure
success one sho
uld enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.

Identification data
ZG
-B
BAG0170.2 02.21
3
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Machine Ident. No.:
Type:
ZG-B 8200 Truck
Permissible system pressure (bar)
Year of manufacture:
Factory:
Basic weight (kg):
Approved total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG5979
Compilation date:
02.21

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2021
All rights reserved.
Reprinting, even of sections, only possible with the approval of AMA-
ZONEN-WERKE H. DREYER GmbH & Co. KG.

Foreword
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BAG0170.2 02.21
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it was damaged during
transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Damage can only be rectified if problems are signalled immedi-
ately!
Before first commissioning, read and understand this operating man-
ual, and particularly the safety information. Only after careful reading
will you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before commissioning the machine.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]

Table of Contents
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BAG0170.2 02.21
5
1User Information ..........................................................................................8
1.1 Purpose of the document.........................................................................................................8
1.2 Locations in the operating manual...........................................................................................8
1.3 Diagrams used.........................................................................................................................8
2General safety instructions.........................................................................9
2.1 Obligations and liability ............................................................................................................9
2.2 Representation of safety symbols..........................................................................................11
2.3 Organisational measures .......................................................................................................12
2.4 Safety and protection equipment ...........................................................................................12
2.5 Informal safety measures.......................................................................................................12
2.6 Operator training ....................................................................................................................13
2.7 Safety measures in normal operation ....................................................................................13
2.8 Danger from residual energy .................................................................................................14
2.9 Maintenance and repair work, fault elimination .....................................................................14
2.10 Design changes .....................................................................................................................14
2.10.1 Spare and wear parts and auxiliary materials........................................................................15
2.11 Cleaning and disposal............................................................................................................15
2.12 Operator workstation..............................................................................................................15
2.13 Warning symbols and other labels on the machine...............................................................16
2.13.1 Positions of warning symbols and other labels......................................................................17
2.14 Dangers if the safety information is not observed..................................................................22
2.15 Safety-conscious working ......................................................................................................22
2.16 Safety information for the operator ........................................................................................23
2.16.1 General safety and accident prevention information .............................................................23
2.16.2 Hydraulic system....................................................................................................................24
2.16.3 Electrical system ....................................................................................................................24
2.16.4 Fertiliser spreader operation ..................................................................................................25
2.16.5 Universal joint shaft operation................................................................................................26
2.16.6 Cleaning, maintenance and repairs .......................................................................................26
3Mounting on a carrier vehicle ...................................................................27
3.1 Loading with a lifting crane / mounting the spreader on the carrier vehicle ..........................27
3.2 Mounting dimensions .............................................................................................................29
3.3 Required HGV equipment......................................................................................................31
4Product description ...................................................................................33
4.1 Overview of subassemblies ...................................................................................................33
4.2 Safety and protection equipment ...........................................................................................34
4.3 Transportation equipment......................................................................................................34
4.4 Intended use ..........................................................................................................................35
4.5 Danger areas .........................................................................................................................36
4.6 Rating plate............................................................................................................................36
4.7 Technical data........................................................................................................................37
4.7.1 Weights basic machine and modules ....................................................................................37
4.8 Noise production data ............................................................................................................37
5Structure and function ..............................................................................38
5.1 Main shutter slide...................................................................................................................39
5.2 Double shutter........................................................................................................................40
5.3 Fertiliser chain rake (option) ..................................................................................................41
5.3.1 Chain rake, removable...........................................................................................................41
5.3.2 Chain rake on the double shutter...........................................................................................41
5.4 Spreading granular fertiliser with spreading discs OM ..........................................................43
5.5 Spreading lime with lime spreading discs..............................................................................45

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BAG0170.2 02.21
5.6 Spreading granulated fertiliser with lime spreading discs..................................................... 46
5.7 Spreading of bone meal with bone meal spreading discs..................................................... 47
5.8 Spreading disc holder ........................................................................................................... 47
5.9 Boundary and side spreading with the boundary spreading Limiter ..................................... 48
5.10 Conveyor belt ........................................................................................................................ 48
5.10.1 Belt conveyor driven hydraulically......................................................................................... 49
5.11 Foldable ladder...................................................................................................................... 49
5.12 Charging sieves..................................................................................................................... 50
5.13 Swivelable hopper cover (optional) ....................................................................................... 50
5.14 Setting chart .......................................................................................................................... 51
5.15 ZG-B Drive ............................................................................................................................ 53
5.15.1AMATRON 3 in-cab terminal................................................................................................. 53
5.15.2 Control block and machine computer.................................................................................... 54
6Adjustments............................................................................................... 55
6.1 Setting the spread rate.......................................................................................................... 56
6.1.1 The quantity factor can be taken from the setting chart........................................................ 56
6.1.2 Determining the setting value using a sliding ruler ............................................................... 58
6.1.3 Setting the spread rate via the main shutter slide................................................................. 59
6.2 Spread rate control mineral fertiliser calibration.................................................................... 60
6.2.1 Arrangement for the spread rate check ................................................................................ 60
6.3 Setting the spreading discs OM ............................................................................................ 61
6.3.1 Setting the working width ...................................................................................................... 61
6.3.2 Adjusting the spreading vane positions................................................................................. 62
6.3.3 Checking the working width with the mobile test rig (optional) ............................................. 64
6.3.4 Late top dressing................................................................................................................... 65
6.3.5 Setting the funnel chute ........................................................................................................ 65
6.4 Boundary, ditch and side spreading...................................................................................... 66
6.4.1 Boundary and side spreading using the Limiter ZG-B boundary spread deflector ............... 67
7Transportation ........................................................................................... 70
8Use of the machine ................................................................................... 71
8.1 Filling the machine ................................................................................................................ 73
8.2 Emptying the machine while stationary................................................................................. 74
8.3 Spreading operation.............................................................................................................. 75
8.4 Recommendation for working in headlands.......................................................................... 77
9Faults.......................................................................................................... 78
10 Cleaning, maintenance and repairs ......................................................... 80
10.1 Cleaning ................................................................................................................................ 81
10.2 Lubrication point overview..................................................................................................... 82
10.3 Maintenance schedule – overview ........................................................................................ 83
10.4 Exchanging the spreading discs ........................................................................................... 84
10.5 Replacing the spreading vanes and swivel vanes ................................................................ 85
10.5.1 Replacing the spreading vanes............................................................................................. 85
10.5.2 Replacing the swivel vanes OM ............................................................................................ 87
10.6 Belt conveyor with automatic belt control.............................................................................. 88
10.7 Hydraulic system ................................................................................................................... 89
10.7.1 Labelling hydraulic hose lines ............................................................................................... 90
10.7.2 Maintenance intervals ........................................................................................................... 91
10.7.3 Inspection criteria for hydraulic hose lines ............................................................................ 91
10.7.4 Installation and removal of hydraulic hose lines ................................................................... 92
10.7.5 Mounting hose fittings with O-rings and sleeve nuts............................................................. 92
10.8 Hydraulic fluid filter................................................................................................................ 93
10.9 Cleaning the solenoid valves ................................................................................................ 93
10.10 Gearbox................................................................................................................................. 94

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10.11 Screw tightening torques .......................................................................................................95
11 Hydraulic diagram...................................................................................... 96

User Information
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1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•Describes the operation and maintenance of the machine.
•Provides important information on safe and efficient handling of
the machine.
•Is a component part of the machine and should always be kept
with the machine or the traction vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen
from the direction of travel.
1.3 Diagrams used
Operator control action and responses
Actions to be carried out by the operator are given as a numbered list.
It is important that the sequence of steps is observed. The responses
for each operator control action are given by an arrow. Example:
1. Operator control action step 1
→Machine response to operator control action 1
2. Operator control action step 2
Lists
Lists without an essential order are shown as a list with bullets. Ex-
ample:
•Point 1
•Point 2
Number items in diagrams
Numbers in round bracket refer to items in diagrams. The first number
refers to the diagram and the second number to the item in the figure.
Example: (Fig. 3/6)
•Figure 3
•Item 6

General safety instructions
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2 General safety instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•Are aware of the basic workplace safety information and acci-
dent prevention regulations.
•Have been trained in working with/on the machine.
•Have read and understood this operating manual.
The operator is obliged
•To keep all the warning symbols on the machine in a legible
state.
•To replace damaged warning symbols.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•To comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•To read and follow the "General safety information" section of
this operating manual.
•To read the section "Warning symbols and other labels on the
machine" (page 16) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the machine.
•If you still have queries, please contact the manufacturer.

General safety instructions
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BAG0170.2 02.21
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, there may be risks and re-
strictions which occur when operating the machine
•For the health and safety of the operator or third persons,
•For the machine,
•For other goods.
Only use the machine
•For the purpose for which it was intended.
•In a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on the comple-
tion of the contract. Guarantee and liability claims for damage to peo-
ple or goods will be excluded if they can be traced back to one or
more of the following causes:
•Improper use of the machine.
•Improper installation, commissioning, operation and mainte-
nance of the machine.
•Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Independently-executed design changes to the machine.
•Insufficient monitoring of machine parts which are subject to
wear.
•Improperly executed repairs.
•Disasters through the impact of foreign bodies and acts of God.