Amazone E+S User manual

Winter application spreader
$0$=21((6
Operation manual and setting chart
D49205Hasbergen
-
zul.Nutzl.:
Typ:
Masch.Nr.:
MG 786
DB 786 (GB) 02.02
Printed in Germany aBefore starting work,
please carefully read
and adhere to this
operation manual and
safety advice.
GB

DB 534 02. 02
Preface
Dear Customer,
The winter application spreader is a machine from the comprehensive range of products of AMAZONEN-WERKE, H.
Dreyer GmbH & Co. KG.
To make full use of your newly purchased machine, please carefully read and adhere to this operation manual before
starting to operate with your machine.
Please ensure that all operators read this operation manual before they start to operate with the machine.
This operation manual applies for all road service spreaders of the series E + S.
Copyright © 2002 AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
D-49502 Hasbergen-Gaste
Germany
All rights reserved

Contents 3
DB 534 02. 02
Contents ........................................................................................................................................................Page
1. Details about the machine.....................................................................................................................5
1.1 Range of application ...................................................................................................................5
1.2 Manufacturer...............................................................................................................................5
1.3 Conformity declaration................................................................................................................5
1.4 On requesting after sales service and parts ...............................................................................5
1.5 Type plate....................................................................................................................................5
1.6 Technical data.............................................................................................................................6
1.6.1 Operational data ............................................................................................................6
1.6.2 Hydraulic connections....................................................................................................6
1.6.3 Details about noise level................................................................................................6
1.7 Designated use of the machine...................................................................................................7
2. Safety.......................................................................................................................................................8
2.1 Danger when not adhering to the safety advice..........................................................................8
2.2 Qualification of operator..............................................................................................................8
2.3 Identification of advice in this instruction manual........................................................................8
2.3.1 General danger symbol .................................................................................................8
2.3.2 Attention symbol ............................................................................................................8
2.3.3 Hint symbol....................................................................................................................8
2.3.4 "Attention" pictographs and "advice" pictographs on the machine................................9
2.4 Safety conscious operation.......................................................................................................13
2.5 Safety advice for the operator...................................................................................................13
2.5.1 General safety and accident prevention advice...........................................................13
2.5.2 General safety and accident prevention advice for mounted implements...................14
2.5.3 General safety and accident prevention advice when operating with PTO shafts......14
2.5.4 General safety and accident prevention advice for the hydraulic system ...................14
2.6 General safety and accident prevention advice for maint-enance, repair and cleaning...........16
3. Description of product.........................................................................................................................17
3.1 Function.....................................................................................................................................18
4. On receipt of the machine ...................................................................................................................19
4.1 Function control.........................................................................................................................19
4.2 PTO shaft drive .........................................................................................................................20
4.3 Fitting the PTO shaft.................................................................................................................20
4.4 Hydraulic drive...........................................................................................................................22
5. Mounting and dismounting .................................................................................................................23
5.1 Mounting....................................................................................................................................24
5.1.1 E+S with PTO shaft .....................................................................................................24
5.1.2 E+S with hydraulic motor.............................................................................................25
5.2 Dismounting ..............................................................................................................................25
5.3 Initial fitting and matching up of the PTO shaft.........................................................................26
6. Transport on public roads...................................................................................................................27

4Contents
DB 534 02. 02
Contents.........................................................................................................................................................page
7. Putting into operation ......................................................................................................................... 28
7.1 Filling the spreader................................................................................................................... 28
7.2 Setting the mounting height...................................................................................................... 29
7.3 Setting the working width ......................................................................................................... 29
7.3.1 Checking the spreading width..................................................................................... 29
7.4 Swivelling the spread fan ......................................................................................................... 30
7.5 Setting the spread rate............................................................................................................. 31
7.5.1 Spread rate check....................................................................................................... 32
8. Cleaning, maintenance and repair..................................................................................................... 34
8.1 Cleaning ................................................................................................................................... 34
8.1.1 Dismantling of bottom group....................................................................................... 35
8.2 Lubrication................................................................................................................................ 35
8.2.1 Greasing of PTO shaft................................................................................................ 35
8.2.2 Gearbox oil.................................................................................................................. 36
8.3 Shear-off safety on the PTO shaft............................................................................................36
8.4 Exchange of spreading vanes..................................................................................................37
9. Setting charts....................................................................................................................................... 38
9.1 Sand......................................................................................................................................... 38
9.2 Thawing salt ............................................................................................................................. 39
9.3 Moraine grit............................................................................................................................... 40
9.4 Slag .......................................................................................................................................... 41

Details about the machine 5
DB 534 02. 02
1. Details about the machine
1.1 Range of application
The spreader for winter application AMAZONE E + S
is suited for spreading grit, sand, salt and mixtures.
1.2 Manufacturer
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
P. O. Box 51,D-49202 Hasbergen-Gaste/Germany
1.3 Conformity declaration
The machine fulfils the requirements of the EC-guide
line Machine 89/392/EC and the corresponding
additional guide lines.
1.4 On requesting after sales service
and parts
When ordering options or spare parts, the machine
model and the serial number have to be quoted.
FThe safety technical requirements are
only fulfilled if, in case of repair
AMAZONE original spare parts are used.
Using non-original spare parts will rule
out the liability of AMAZONE for
resulting damage.
1.5 Type plate
Type plate on the machine.
D49205Hasbergen
-
zul.Nutzl.:
Typ:
Masch.Nr.:
FThe entire type plate is of documentary
value and should not be damaged or
removed.

6Details about the machine
DB 534 02. 02
1.6 Technical data
Hopper
capacity Payload Net weight Filling height Filling width Total length Total
width
Type [l] [kg] [kg] [m] [m] [m] [m]
E+S 200
E+S 200 H 150 1000 105 0,86 0,86 1,00 0,95
E+S 300
E+S 300 H 265 1000 111 0,99 1,03 1,18 1,08
E+S 400
E+S 400 H 375 1000 141 1,14 1,19 1,23 1,23
E+S 600
E+S 600 H 620 1000 220 1,30 1,40 1,45 1,45
1.6.1 Operational data
Operational rev. speed of PTO shaft: 540 min-1.
(Please observe the advice in the setting chart).
Max. operational hydraulic pressure: 230 bar.
1.6.2 Hydraulic connections
Required for the hydraulic drive of the spreading
discs (E+S H): 1 single acting spool valve and one
pressure free return flow. The hydraulic shutter
control (special option) requires a double acting spool
valve.
1.6.3 Details about noise level
The tractor operator seat related emission value is 74
dB (A), measured when operating with shut tractor
cab at the ear of the tractor operator.
Measuring device: OPTAC SLM 5.
The emission value depends on type of vehicle used.

Details about the machine 7
DB 534 02. 02
1.7 Designated use of the machine
The designated use for the winter application
spreader AMAZONE E+S is for the exclusive use
only for winter service on roads and ways, etc. and in
road construction for spreading grit and sand on the
base layers and on the upper asphalt base and
wearing layer as well as for spreading sand on sports
grounds and golf courses.
Slopes of up to 20% can be spread. On steeper
slopes the spread pattern would become uneven.
Any use beyond these guidelines stipulated above is
no longer considered as designated use. The
manufacturer does not accept any responsibility for
damage resulting from non-compliance and therefore
the operator himself carries the full risk.
Under "designated use" also the manufacturer’s
prescribed operation, maintenance and repair
conditions must be adhered to as well as the
exclusive use of original AMAZONE spare parts.
aAny damage resulting from arbitrary
changes on the machine rule out the
responsibility of the manufacturer.
Though machines having been manufactured with
great care certain deviations cannot totally be
excluded even at a designated use. These deviations
may be caused e.g. by:
- Varying composition of the spreading material (e.
g. granule size distribution, specific density,
granule shape).
- Blocking up or bridging (e.g. by foreign particles
or moisture).
- Wear of wearing parts (e.g. spreading vanes,
agitator . . . ) .
- Damage by external influence.
- Wrong drive R.P.M. and travelling speeds.
Fitting wrong spreading discs (e.g. mixing them up).
- Wrong setting of the machine, nod adhering to
the setting chart).
Therefore, check and ensure that your machine is
functioning correctly before and during use. Claims
regarding damage not having occurred on the
machine itself will be rejected. This also applies for
damage due to spreading errors..

8Safety
DB 534 02. 02
2. Safety
This instruction manual contains basic advice, which
has to be observed when mounting, operating and
maintaining the machine. Thus, this instruction
manual has implicitly to be read by the operator
before starting to operate and this book must be
made available to him.
All safety advice in this instruction manual must be
strictly observed and adhered to.
2.1 Danger when not adhering to the
safety advice
Not adhering to the safety advice
•may result in endangering persons, also the
environment and also the machine itself.
•may result in the rejection of any claim for
damage.
Not paying attention to the safety advice may cause
the following risks:
•Danger to persons not excluded from operational
areas.
•Failure of important functions within the machine.
•Failure of carrying out prescribed measures of
maintenance and repair.
•Danger to persons through physical or chemical
contact.
•Danger to persons, or the environment by leaking
hydraulic oil.
2.2 Qualification of operator
The implement may only be operated, maintained
and repaired by persons, who are acquainted with it
and have been informed of the relevant dangers.
2.3 Identification of advice in this
instruction manual
2.3.1 General danger symbol
The safety advice in this operators manual, which
may lead to a danger to persons if not being
observed, are identified with the general danger
symbol (Danger symbol according to DIN 4844-W9)
a
2.3.2 Attention symbol
Attention symbols which may cause dangers to the
machine and it’s function when not being adhered to,
are identified with the attention symbol.
I
2.3.3 Hint symbol
This symbol marks machine’s specific points that
should be observed to ensure the correct spreading
operation.
F
.

Safety 9
DB 534 02. 02
2.3.4 "Attention" pictographs and "advice"
pictographs on the machine
•Attention pictographs indicate dangerous points
on the machine. Observing these pictographs
means safety for all persons using this machine.
The attention pictographs always are linked to
safety/warning symbols.
•The advice pictographs mark the machine’s
specific points which have to be observed to
ensure correct spraying operation.
•Strictly observe all warning and advice
pictographs.
•Please pass on all safety advice also to other
users.
•Please always keep all attention and advice signs
clean and in an easily readable condition. Please
ask for replacement of damaged or missing
decals from your dealer and attach to relevant
place! (picture-No.: = Order-No.)
•The adjacent illustrations show the fixing points of
attention signs and advice signs. Please refer to
the following pages for relevant explanations.
D49205Hasbergen
-
zul.Nutzl.:
Typ:
Masch.Nr.:
MD 079
MD 078
MD 089
MD 083
911888
912304
MD 075
MD 095
912336
1480-03-05.01-0
912312

10 Safety
DB 534 02. 02
Picture No.: 912 304
I
912 304
Gelenkwellenlänge beachten (sonst Getriebeschaden). Siehe Betriebsanleitung.
Veiller impérativement à la longueur de la transmission (risque
d’endommagement du boîtier). Voir le manuel d’utilisation.
Check correct p.t.o. shaft length (otherwise gearbox damage will result). - see
instruction book.
Geeft aandacht aan de lengte van de aftakas zoals de gebruikshandleiding
aangeeft, anders kan de aandrijfkast beschadigen.
Picture No.: 912 336
I
912 336
Zapfwelle nur bei niedriger Motordrehzahl einkuppeln.
Bei Überlastung schert die Sicherungsschraube ab.
Bei häufigem Abscheren Gelenkwelle mit Reibkupplung einsetzen.
La prise de force ne doit être enclenchée qu’à régime moteur réduit.
En cas de surcharge, la vis de sécurité se casse.
En cas de cisaillement fréquent, utiliser une transmission avec
limiteur de couple à friction.
Engage pto-shaft only at low engine speed.
In case of overstrain the shear bolt shears off.
If shear bolt shears off too frequently we recommend the use
of a pto shaft with friction clutch.
Aftakas alleen bij laag motortoerental inkoppelen.
Bij overbelasting breekt de breekbout af.
Bij dikwijls breken een aftakas met slipkoppeling toepassen.
GB
D
F
NL
D
F
GB
NL