Amazone ZA-M 1002 Special Easy User manual

Operating Manual
az
ZA-M 1002
Special Easy
ZA-
M 1202
Easy
ZA-M 1502
Easy
Fertiliser spreader
MG7277
BAG0234.3
09.22
Printed in Germany
Please read this operating
manual before first
commis
sioning.
Keep it in a safe place
for future use.
en

2
ZA-M BAG0234.3
09.22
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
si
ble failures instead of himself. In order to ensure
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
.
Leipzig-Plagwitz 1872.

Identification data
ZA
-M BAG0234.3 09.22
3
Identification data
Enter the machine identification data here. You will find the identifica-
tion data on the rating plate.
Machine identification number:
(ten-digit)
Type: ZA-M
Year of manufacture:
Basic weight (kg):
Approved total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG7277
Compilation date:
09.22

Copyright AMAZONEN-WERKE H. DREYER SE & Co. KG, 2022
All rights reserved.
Reprinting, even of sections, only possible with the approval of
AMAZONEN-WERKE H. DREYER SE & Co. KG.

Foreword
4
ZA-M BAG0234.3
09.22
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER SE & Co. KG. We thank
you for your confidence in our products.
On receiving the machine, check to see if it was damaged during
transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Damage can only be rectified if problems are signalled immedi-
ately!
Before first commissioning, read and understand this operating man-
ual, and particularly the safety information. Only after careful reading
will you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before commissioning the machine.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]

Table of Contents
ZA
-M BAG0234.3 09.22
5
1User Information ..........................................................................................8
1.1 Purpose of the document.........................................................................................................8
1.2 Locations in the operating manual ...........................................................................................8
1.3 Diagrams used .........................................................................................................................8
2General safety instructions.........................................................................9
2.1 Obligations and liability ............................................................................................................9
2.2 Representation of safety symbols..........................................................................................11
2.3 Organisational measures .......................................................................................................12
2.4 Safety and protection equipment ...........................................................................................12
2.5 Informal safety measures.......................................................................................................12
2.6 User training...........................................................................................................................13
2.7 Safety measures in normal operation ....................................................................................14
2.8 Danger from residual energy .................................................................................................14
2.9 Maintenance and repair work, fault elimination .....................................................................14
2.10 Constructive changes ............................................................................................................14
2.10.1 Spare and wear parts and aids ..............................................................................................15
2.11 Cleaning and disposal............................................................................................................15
2.12 User workstation ....................................................................................................................15
2.13 Warning pictograms and other signs on the machine ...........................................................16
2.13.1 Positions of warning pictograms and other labels .................................................................17
2.14 Dangers if the safety information is not observed..................................................................23
2.15 Safety-conscious working ......................................................................................................23
2.16 Safety information for users ...................................................................................................24
2.16.1 General safety and accident prevention information .............................................................24
2.16.2 Hydraulic system....................................................................................................................27
2.16.3 Electrical system ....................................................................................................................28
2.16.4 Universal joint shaft operation................................................................................................28
2.16.5 Fertiliser spreader operation ..................................................................................................30
2.16.6 Cleaning, maintenance and repairs .......................................................................................30
3Loading and unloading .............................................................................31
4Product description ...................................................................................32
4.1 Overview of subassemblies ...................................................................................................32
4.2 Safety and protection equipment ...........................................................................................33
4.3 Supply lines between the tractor and the machine ................................................................34
4.4 Transportation equipment ......................................................................................................34
4.5 Intended use ..........................................................................................................................35
4.6 Danger areas and danger points ...........................................................................................36
4.7 Rating plate ............................................................................................................................36
4.8 Technical data........................................................................................................................37
4.9 Payload ..................................................................................................................................38
4.10 Necessary tractor equipment .................................................................................................39
4.11 Noise production data ............................................................................................................39
5Structure and function ..............................................................................40
5.1 Function .................................................................................................................................40
5.2 Guard and function screens in the hopper (protective device) ..............................................41
5.3 Spreading discs .....................................................................................................................43
5.4 Agitator...................................................................................................................................43
5.5 Dosing slider ..........................................................................................................................44
5.6 Boundary, ditch and side spreading ......................................................................................45
5.6.1 Boundary spreading at half the working width .......................................................................45

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ZA-M BAG0234.3
09.22
5.6.2 Boundary spreading at the field boundary ............................................................................ 46
5.6.3 Boundary spreading from the road, avoid spreading in the track ......................................... 46
5.7 PTO shaft .............................................................................................................................. 47
5.7.1 Coupling the PTO shaft......................................................................................................... 50
5.7.2 Uncoupling the PTO shaft ..................................................................................................... 51
5.7.3 PTO shaft with friction clutch (optional)................................................................................. 52
5.8 Hydraulic connections ........................................................................................................... 53
5.8.1 Coupling the hydraulic hose lines ......................................................................................... 54
5.8.2 Uncoupling the hydraulic hose lines...................................................................................... 54
5.9 3-point attachment frame ...................................................................................................... 55
5.10 Setting chart .......................................................................................................................... 56
5.11 EasyCheck ............................................................................................................................ 58
5.12 Mobile test rig ........................................................................................................................ 58
5.13 On-board computer EasySet 2.............................................................................................. 59
5.14 Transport and parking device (removable, optional)............................................................. 60
5.15 Swivelable hopper cover (optional) ....................................................................................... 61
5.16 Hopper extensions (optional) ................................................................................................ 61
6Commissioning ......................................................................................... 62
6.1 Checking the suitability of the tractor .................................................................................... 63
6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 63
6.2 Adjusting the length of the PTO shaft to the tractor .............................................................. 67
6.3 Securing the tractor / machine against unintentional start-up and rolling ............................. 69
7Coupling and uncoupling the machine ................................................... 70
7.1 Coupling the machine............................................................................................................ 71
7.2 Uncoupling the machine........................................................................................................ 73
8Adjustments............................................................................................... 75
8.1 Adjusting the mounting height............................................................................................... 76
8.2 Setting normal fertilising/late top dressing ............................................................................ 77
8.3 Setting the spread rate .......................................................................................................... 78
8.4 Determining/entering the fertiliser calibration factor.............................................................. 78
8.4.1 Preparations for determining the fertiliser calibration factor using the left shutter ................ 79
8.5 Determining the fertiliser calibration factors with the lateral calibration device..................... 80
8.6 Adjusting the working width................................................................................................... 81
8.6.1 Replacing the spreading discs .............................................................................................. 82
8.6.2 Adjusting the spreading vane positions................................................................................. 83
8.7 Checking the working width and lateral distribution .............................................................. 85
8.8 Boundary, ditch and side spreading...................................................................................... 86
8.8.1 Boundary spreading with limiter M boundary spread deflector ............................................. 87
8.8.2 Boundary spreading with the Tele-Set boundary spreading disc ......................................... 90
8.8.3 Special situations during boundary spreading (where the distance between the centre of the
tramline and field edge does not correspond to half the working width)............................... 92
8.8.4 Notes on OM 10-12 and OM 10-16 spreading discs............................................................. 93
9Transportation ........................................................................................... 94
10 Use of the machine ................................................................................... 95
10.1 Filling the centrifugal broadcaster ......................................................................................... 97
10.2 Spreading operation .............................................................................................................. 98
10.2.1 Recommendation for working in headlands ........................................................................ 101
10.3 Complete discharging.......................................................................................................... 102
10.4 Notes for spreading slug pellets (e.g. Mesurol) .................................................................. 103
11 Faults........................................................................................................ 104
11.1 Eliminating agitator malfunctions ........................................................................................ 104

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ZA
-M BAG0234.3 09.22
7
11.2 Faults, causes and remedies ...............................................................................................105
12 Cleaning, maintenance and repairs........................................................106
12.1 Cleaning ...............................................................................................................................107
12.2 Lubrication instructions ........................................................................................................108
12.2.1 Lubricating the PTO shaft ....................................................................................................108
12.3 Maintenance plan – Overview..............................................................................................109
12.4 Shear-off safety devices for PTO shaft and agitator shaft drives ........................................110
12.5 Ventilate the friction clutch ...................................................................................................111
12.6 Input and angular gearbox ...................................................................................................111
12.7 Replacing the spreading vanes and swivel vanes ...............................................................111
12.7.1 Replacing the spreading vanes............................................................................................112
12.7.2 Replacing the swivel vanes..................................................................................................113
12.8 Hydraulic system..................................................................................................................114
12.8.1 Labelling of hydraulic hose lines ..........................................................................................115
12.8.2 Maintenance intervals ..........................................................................................................116
12.8.3 Inspection criteria for hydraulic hose lines...........................................................................116
12.8.4 Installation and removal of hydraulic hose lines ..................................................................117
12.9 Removing the PTO shaft......................................................................................................118
12.10 Electric lighting system ........................................................................................................118
12.11 Upper and lower link pins check ..........................................................................................119
12.12 Screw tightening torques .....................................................................................................120

Table of Contents
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ZA-M BAG0234.3
09.22
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•Describes the operation and maintenance of the machine.
•Provides important information on safe and efficient handling of
the machine.
•Is a component part of the machine and should always be kept
with the machine or the traction vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen
from the direction of travel.
1.3 Diagrams used
Handling instructions and reactions
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the handling instructions. The reac-
tion to the handling instructions is given by an arrow.
Example:
1. Handling instruction 1
→Machine reaction to handling instruction 1
2. Handling instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
•Point 1
•Point 2
Number items in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item in the figure.
Example: (Fig. 3/6)
•Figure 3
•Item 6

Table of Contents
ZA
-M BAG0234.3 09.22
9
2 General safety instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•Are aware of the basic workplace safety information and acci-
dent prevention regulations.
•Have been trained in working with/on the machine.
•Have read and understood this operating manual.
The operator is obliged
•To keep all the warning pictograms on the machine in a legible
state.
•To replace damaged warning pictograms.
If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•To comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•To read and follow the "General safety information" section of
this operating manual.
•To read the "Warning pictograms and other signs on the ma-
chine" section of this operating manual and to follow the safety
instructions of the warning pictograms when operating the ma-
chine.
•To get to know the machine.
•To read the sections of this operating manual, important for car-
rying out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).

Table of Contents
10
ZA-M BAG0234.3
09.22
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, there may be risks and re-
strictions which occur when operating the machine
•For the health and safety of the user or third persons,
•For the machine,
•For other goods.
Only use the machine
•For the purpose for which it was intended.
•In a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on the comple-
tion of the contract. Guarantee and liability claims for damage to peo-
ple or goods will be excluded if they can be traced back to one or
more of the following causes:
•Improper use of the machine.
•Improper installation, commissioning, operation and mainte-
nance of the machine.
•Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Independently-executed construction changes to the machine.
•Insufficient monitoring of machine parts which are subject to
wear.
•Improperly executed repairs.
•Disasters through the impact of foreign bodies and acts of God.