Amphenol RJF 544 Series User manual

1Amphenol Pcd –2 Technology Drive – Peabody – Massachussetts – 01960 USA
Tel. :+ 1 978-532-8800 x273 Fax : + 1 978-532-680
http://www.rjfield.com Amphenol ®
Ethernet Connection System for Harsh
Environment – Industrial Ethernet
Description
Description
RJField allows you to use an Ethernet Class D / Cat. 5e
connection for 10 BaseT,100 BaseTX or 1000 BaseT
networks in harsh environments:
• Sealed against fluids and dusts (IP67)
• Shock, Vibration and Traction resistant
• No cabling operation in field and no tools required
• Improved EMI Protection
With the patented RJStop®system you can use a standard
RJ45 cordset in a protective composite plug which will
protect it from shocks, dust and fluids.
No hazardous in-field cabling and grounding !
This RJF 544 plug is connected into a receptacle, using a
quick user-friendly Push Pull coupling mechanism.
On the receptacle, one female RJ45 is soldered onto a PCB
allowing for the following back terminations :
• another female RJ45
• a RJ45 cordset
• a Solder termination
The RJ45 cordset shielding is transmitted to the RJ45
receptacle through lateral grounding fingers.
For an outstanding EMI protection, a metallized (Ni), version
of the RJF 544 receptacle, transmits the shielding directly to
the panel.
Transform your RJ45
cordset into a Push Pull
IP67 Connector !
Applications
Applications
• Telecom Equipments
• Video Control
• Robotics
• Industrial Process Control
• CNC Machines
• Special Machines
• Motion Control
• Tele-maintenance
RJF 544
RJF 544
        
Amphenol ®
DOC-000043-ANG-D Nov. 2004
Electronica 2004 :
RJField awarded « Component
Product of the Year »

2Amphenol Pcd –2 Technology Drive – Peabody – Massachussetts – 01960 USA
Tel. :+ 1 978-532-8800 x273 Fax : + 1 978-532-680
http://www.rjfield.com Amphenol ®
Main
Main Characteristics Characteristics
Environmental Protection
•Sealing : IP67
•Salt Spray > 1000 h
•Fire Retardant / Low Smoke : UL94 V0 and NFF 16102, DIN 5510-2
•Vibrations : 10 – 500 Hz, 10 g, 3 axes : no discontinuity > 10 nano s.
•Thermal Shock : 5 cycles at - 40°C / +100°C
•Operating Temperature : - 40°C / +85°C
Data Transmission
•10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Mechanical
•Quick Push Pull coupling
•RJ45 cordset retention in the plug : 100 N in the axis
•Mating cycles : 500 min
Universal : Can be used with all standard * RJ45 Cat.5e cordset brands
RJStop ®
Patent
Assembly instructions
1. Push down the RJ45 cordset latch, and fix it inside
the insert
2. Press in and click the other part of the insert
3. Insert in the plug housing
Easy and Safe : No field cabling tools required
* The RJStop®system allows the use of standard RJ45 cordsets regardless their Brand. However, Amphenol Socapex can
provide Cat5-5e cordset with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…). Please consult factory.

3Amphenol Pcd –2 Technology Drive – Peabody – Massachussetts – 01960 USA
Tel. :+ 1 978-532-8800 x273 Fax : + 1 978-532-680
http://www.rjfield.com Amphenol ®
Locking and Unlocking sequences
In unlocked position, the locking ring cannot move forward.
Once the plug has been inserted into the receptacle, the
locking ring is free and can be pushed forward.
The connector is unlocked by pulling back the locking ring,
and withdrawing the plug.
Plug Type 6 Shell with Plastic Gland
Receptacle Type 2 Shell : Square flange receptacle with 4 mounting holes
Panel Drilling
(same as#16 MIL-C-5015)
Back Terminations :
Type 1 : Female RJ45 Type 2 - 00 : Solder – 8 tined holes
Type 2 : RJ45 Cordset
Notes : - Type 2 without RJ45 plug at the end of the cable are also available : consult factory
- Type 1 also availble with 90° female RJ45

4Amphenol Pcd –2 Technology Drive – Peabody – Massachussetts – 01960 USA
Tel. :+ 1 978-532-8800 x273 Fax : + 1 978-532-680
http://www.rjfield.com Amphenol ®
Part Number Code
2 2 03 100 BTX
RJField 544 - Push Pull
Shell Type
6 : Composite Push Pull Plug, Plastic Gland
2 : Composite Square Flange Receptacle
2M : Metallized (Ni) Composite Square Flange Receptacle
Back Terminations (For Receptacles only)
1 : Female RJ45
2 : RJ45 Cordset
Cordset Length (For Receptacles with "2" Back Termination only)
03 : 0.3 meters [11.81 inches]
05 : 0.5 meters [19.68 inches]
10 : 1 meter [39.37 inches]
15 : 1.5 meters [59.05 inches]
00 : 8 tined holes at the rear of the PCB to solder the cable
Cabling Configuration (For "2" Receptacles only)
100BTX : 10/100 Base TX
568A
568B
Series RJF 544
HOW TO ORDER
Examples : - Plug: RJF 544 6
- Square flange receptacle, Female RJ45 Back termination: RJF 544 21
- Metallized Square flange receptacle, Female RJ45 Back termination: RJF 544 2M 1
- Square flange receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF 544 22 15 100BTX
- Square flange receptacle, solder termination : RJF 544 22 00
Accessories
•IP67 Dust Caps
For Receptacles : 544 02 BE For Plugs : 544 02 BM
•Panel Gasket (Thickness : 1 mm [.039]) : Part No. 544 02 JE
•Plug Insert removal tool : Part No. 5440 OT 02
•Cat5 – 5e cordsets with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…).
Please consult factory.