Amphenol SurLok Plus User manual

CABLE ASSEMBLY WORK INSTRUCTION
3.6mm SurLok Plus™Right Angle Plug Connector
3.6mm SurLok+
C10-754726-()
AI-9-1

2
Part 1: Package Contents
Part 2: Plug Assembly
1. Connector Body
1-1: Barrel sealing (not included when there is no sealing requirement)
1-2: O-Ring (not included when there is no sealing requirement)
2. 
3. 
4. Backshell
1
1-1
1-2
2
3 4
1. Screw out the rear backshell, then remove the grommet and barrel

3
2. 2& 6mm2cables)

3. 

4. Install the wire into the wire well of the connector body
5. Crimp the wire well as shown


Recommended crimping tool: Hydraulic press
Conductor 




Length is 1mm reference
No gap
Cable Size Cable Range Recommended Crimp Height H Cable Pullout Force Apply Current
    
6mm²   
H
H

4
6. Assemble grommet and backshell

The recommended torque as below:


Aachment: Specicaons of threading xture
Material spec: SKD11

1
B
4
A
123
C
B
2
4
3
C
SKD11
THREADING FIXTURE
LEGENDS:
MATERIAL SPEC
AMPHENOL INDUSTRIAL
DIM.RANGE
NOTES: A
D
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND
No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC
SIZE CAGE CODE DOCUMENT NUMBER REV
SHEET 1 OF 1
77820C
SCALE: REF:
APPROVALS DATE
2020-05-11
PREPARED BY:
UNLESS OTHERWISE SPECIFIED
PROCESS SPEC
ENGINEER IN CHANGE:
DESIGN MANAGER:
PRODUCT GROUP:
AIPG DIVISION:
THIRD ANGLE PROJECTION
N/A
L
THOR YAN
C&1
ROB WENG
PA3
=FLAG NOTE CALL OUT
SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR
Amphenol Technology(Zhuhai)Co.,Ltd
THOR YAN
2:1
±0.5±0.3±0.2±0.1
>120-400>30-120>6-30>3-6
±0.1
0 - 3
GENERAL TOLERANCE
N/A
REFERENCE
WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.
OPERATIONS
ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES
FX3-0042-002
TOLERANCE
LINEAR DIMENSIONS ARE IN:
MILLIMETERS
TOLERANCES:
ANGLES= ±2°
DEFAULT LINEAR TOLERANCES SEE TABLE
DIM. & TOL. PER ASME Y14.5M-1994;
DRM PER MIL-DTL-31000;
OTHER AMPHENOL STANDARDS: 9-3800
3.6MM SURLOK PLUS
RECEPTACLE
D
R0.5 0.2
0 0.03
7 9
8.50±0.05
7.10
-
15
2xC0.3
0
14
0.03
6.45+
9.45
SECTION A-A
15 A
A
REVISION
ZONE REV. DESCRIPTION DATE
ALL PA1 PRELIMINARY RELEASE 2020-05-11
B3 PA2 UPDATE MODEL 2020-05-12
A2 PA3 UPDATE MATERIAL SPEC 2020-05-14
1. THE REFERENCED PRODUCT SHALL BE COMPLIANT TO RoHS DIRECTIVE.
PROTOTYPE DRAWING

CABLE ASSEMBLY WORK INSTRUCTION
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3.6mm SurLok+
C10-754727-X1XX