Amphenol SurLok Plus User manual

CABLE ASSEMBLY WORK INSTRUCTION
3.6mm SurLok Plus™Right Angle Plug Connector
3.6mm SurLok+
C10-754726-()
AI-9-1

2
Part 1: Package Contents
Part 2: Plug Assembly
1. Connector Body
1-1: Barrel sealing (not included when there is no sealing requirement)
1-2: O-Ring (not included when there is no sealing requirement)
2. 
3. 
4. Backshell
1
1-1
1-2
2
3 4
1. Screw out the rear backshell, then remove the grommet and barrel

3
2. 2& 6mm2cables)

3. 

4. Install the wire into the wire well of the connector body
5. Crimp the wire well as shown


Recommended crimping tool: Hydraulic press
Conductor 




Length is 1mm reference
No gap
Cable Size Cable Range Recommended Crimp Height H Cable Pullout Force Apply Current
    
6mm²   
H
H

4
6. Assemble grommet and backshell

The recommended torque as below:


Aachment: Specicaons of threading xture
Material spec: SKD11

1
B
4
A
123
C
B
2
4
3
C
SKD11
THREADING FIXTURE
LEGENDS:
MATERIAL SPEC
AMPHENOL INDUSTRIAL
DIM.RANGE
NOTES: A
D
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND
No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC
SIZE CAGE CODE DOCUMENT NUMBER REV
SHEET 1 OF 1
77820C
SCALE: REF:
APPROVALS DATE
2020-05-11
PREPARED BY:
UNLESS OTHERWISE SPECIFIED
PROCESS SPEC
ENGINEER IN CHANGE:
DESIGN MANAGER:
PRODUCT GROUP:
AIPG DIVISION:
THIRD ANGLE PROJECTION
N/A
L
THOR YAN
C&1
ROB WENG
PA3
=FLAG NOTE CALL OUT
SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR
Amphenol Technology(Zhuhai)Co.,Ltd
THOR YAN
2:1
±0.5±0.3±0.2±0.1
>120-400>30-120>6-30>3-6
±0.1
0 - 3
GENERAL TOLERANCE
N/A
REFERENCE
WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.
OPERATIONS
ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES
FX3-0042-002
TOLERANCE
LINEAR DIMENSIONS ARE IN:
MILLIMETERS
TOLERANCES:
ANGLES= ±2°
DEFAULT LINEAR TOLERANCES SEE TABLE
DIM. & TOL. PER ASME Y14.5M-1994;
DRM PER MIL-DTL-31000;
OTHER AMPHENOL STANDARDS: 9-3800
3.6MM SURLOK PLUS
RECEPTACLE
D
R0.5 0.2
0 0.03
7 9
8.50±0.05
7.10
-
15
2xC0.3
0
14
0.03
6.45+
9.45
SECTION A-A
15 A
A
REVISION
ZONE REV. DESCRIPTION DATE
ALL PA1 PRELIMINARY RELEASE 2020-05-11
B3 PA2 UPDATE MODEL 2020-05-12
A2 PA3 UPDATE MATERIAL SPEC 2020-05-14
1. THE REFERENCED PRODUCT SHALL BE COMPLIANT TO RoHS DIRECTIVE.
PROTOTYPE DRAWING

CABLE ASSEMBLY WORK INSTRUCTION
3.6mm SurLok Plus™Receptacle Connector Busbar Type
3.6mm SurLok+
C10-754727-X1XX

6
Part 1: Package Contents
Part 2: Receptacle Assembly
Receptacle connector for busbar type
Note: There will be no gasket provided when there is no sealing requirement
Gasket
1. 
1. 
2. 
3. Tighten nut by tool
1. 
2. 
Mount Panel
Allen key




2. 

CABLE ASSEMBLY WORK INSTRUCTION
SurLok Plus™5.7mm Plug Inline Type
5.7mm SurLok+
C10-762230-XXXX

8
Part 1: Package Contents
Part 2: Plug Assembly
1. Connector Body
1-1: O-Ring (not included when there is no sealing requirement)
2. Grommet (not included when there is no sealing requirement)
3. Backshell
1. Unscrew the backshell (grommet should remain within the backshell)
11-1 2 3
2. Slide the grommet/backshell onto the cable as shown

9
Conductor

Part 1 



Reference gap is 1mm MAX
12±1mm
3. 22
Strip conductor: 12±1mm
4. Install the cable conductor into the connector body lug
5. Crimp wire well as shown below
F
Cable Size Cable Range Recommended crimp
dist across Flats F Cable Pullout Force Applicable Current
2   
16 mm2 TBD  

10
6. 

Recommended crimping tool: Manual hydraulic crimper

16mm² die for 16mm² cable
Recommended torque of rear shell
Cable Size Cable O.D. Torque
16 mm2 
2 
No gap

CABLE ASSEMBLY WORK INSTRUCTION
SurLok Plus™5.7mm Receptacle Inline Type
5.7mm SurLok+
C10-762231-XXXX

12
Part 1: Package Contents
1. Connector Body
1-1: O-Ring (not included when there is no sealing requirement)
2. Grommet (not included when there is no sealing requirement)
3. Backshell
11-1 2 3
Part 2: Receptacle Assembly
1. Unscrew the backshell (grommet should remain within the backshell)
2. Slide the grommet/backshell onto the cable as shown

13
Conductor

Part 1




Reference gap is 1mm MAX
12±1mm
3. 22
Strip conductor: 12±1mm
4. Install the cable conductor into the connector body lug
5. Crimp wire well as shown below
F
Cable Size Cable Range Recommended crimp
dist across Flats F Cable Pullout Force Applicable Current
2   
16mm2 TBD  

14
6. 

Recommended crimping tool: Manual hydraulic crimper
22cable
16mm2die for 16mm2cable
Recommended torque of rear shell
Cable Size Cable O.D. Torque
2 
16mm2 
No gap

CABLE ASSEMBLY WORK INSTRUCTION
SurLok Plus™8.0mm Plug Inline Type
8.0mm SurLok+
C10-754487-XXXX

16
Part 1: Package Contents
1. Connector Body
1-1: O-Ring (not included when there is no sealing requirement)
2. Grommet (not included when there is no sealing requirement)
3. Backshell
1
1-1
2 3
Part 2: Plug Assembly
1. Unscrew the backshell (grommet should remain within the backshell)
2. Slide the grommet/backshell onto the cable as shown

17
Conductor

Part 1 



Reference gap is 1mm MAX

3. 22

4. Install the cable conductor into the connector body lug
5. Crimp wire well as shown below
F
Cable Size Cable Range Recommended crimp
dist across Flats F Cable Pullout Force Applicable Current
2 TBD  
2 TBD  
2 TBD  

18
6. 

Recommended crimping tool: Manual hydraulic crimper
22cable
22cable
22cable
Recommended torque of rear shell
Cable Size Cable O.D. Torque
2 
2 
2 
No gap

CABLE ASSEMBLY WORK INSTRUCTION
SurLok Plus™8.0mm Receptacle Inline Type
8.0mm SurLok+
C10-754487-XXXX

20
Part 1: Package Contents
1. Connector Body
1-1: O-Ring (not included when there is no sealing requirement)
2. Grommet (not included when there is no sealing requirement)
3. Backshell
11-1 2 3
Part 2: Plug Assembly
1. Unscrew the backshell (grommet should remain within the backshell)
2. Slide the grommet/backshell onto the cable as shown