AP&T AP-AB1216 User manual

AP&T
R
High Efficient Electroshock-proof
Intelligent Ion Bar
AP-AB1216
Shanghai Anping Static Technology Co.,Ltd
AP&T

Static removal Prevent adhesion of objects Prevent sticking Control ink splashing Prevent uneven scattering
Widely used in electronics, optoelectronics,
semiconductor and other industries
E f f e c t i v e l y s o l v e t h e p r o b l e m c a u s e d b y s t a t i c

High efficient
Safe
Static removal

Intelligent Control
Ion balance /
Ion output frequency adjustable
Positive high voltage amplitude
正高压幅值
Negative high voltage amplitude
time
The negative ion output increases with the
increase of negative high voltage amplitude
The negative ion output increases with the
decrease of negative high voltage amplitude
Adjust ion balance voltage
Vp
Vp Vp
Vp
Vn
Vn Vn
Vn
Adjust the output frequency of
positive and negative high voltage
The output frequency of positive and
negative ions increases
The output frequency of positive
and negative ions decreases
time
-HV
(Negative high voltage)
The output ratio of positive and negative ions is adjustable, which can be used to
adjust the ion balance voltage.
The output frequency of positive and negative ions is adjustable, which can be
applied to different discharge distance to achieve faster discharge speed.
+HV
voltage)(Positive high
Positive voltage working time
Negative voltage working time
-HV
(Negative high voltage)
+HV
(Positive high voltage)
Positive voltage working time
Negative voltage working time
time
-HV
(Negative high voltage)
+HV
(Positive high voltage)
-HV
(Negative high voltage)
+HV
(Positive high voltage)
Positive voltage working time
Negative voltage working time
Positive voltage working time
Negative voltage working time
-HV
(Negative high voltage)
+HV
(Positive high voltage)
-HV
(Negative high voltage)
+HV
(Positive high voltage)
+HV
(Positive high voltage)
+HV
(Positive high voltage)
-HV
(Negative high voltage)
-HV
(Negative high voltage)
Positive high voltage amplitude
Positive high voltage amplitude
Negative high voltage amplitude
Negative high voltage amplitude
Negative high voltage amplitude
Adjust ion balance voltage
time
time time
Adjust the output frequency of
positive and negative high voltage
time time

Intelligent Control
Ion balance /
Ion output frequency adjustable
Button function instructions
Function Symbol Operation instructions
Unlock Unlock before adjusting operating parameters.
Run / Pause Device starts running when power is on. Press "STOP" to standby and no high voltage
output. Press "RUN" again and the device will start working.
Adjust
cleaning cycle CTTH → +/-
Press CTTH first, then +/- to increase or decrease the cleaning cycle. The default cleaning
period is 15 days, and the adjustment range is 1-60 days. The cleaning function will alarm when
the countdown is 0 days. Power off and restart to restore the set time. The cleaning function
becomes invalid if the value is set to 0 days.
Adjust
frequency FREQ → +/- Press FREQ first，then press +/- to increase or decrease the frequency of positive and negative
ions output .
Adjust
ion balance voltage IBN → +/-
Press IBN first, then press + when the positive voltage on flat panel detector or discharge object
surface is high, press IBN first, then press - when the negative voltage on flat panel detector or
discharge object surface is high until the ion balance reaches the ideal status.
Confirm CAL → OK Note: Press CAL first, then press OK to confirm after adjusting the output parameter; otherwise,
false alarms are likely to occur.

Test standard: ANSI/ESD.STM3.1, SJ/T 11446—2013
Test instrument: Trek157 static tester
Test voltage: ±1000V → ±100V attenuation
Test environment: humidity 50±5%; temperature 23±3℃
The test data diagram is as follows (ion bar length: 500mm, Air pressure:0.3Mpa，working frequency: 30Hz):
Stay away static trouble &
for clean production environment
Efficiently static removal
Pulse AC
Comparison with traditional AC
Traditional AC
Pulse AC
Positive pulse Negative pulse
T
Pulse AC Positive voltage working time
Negative voltage working time
+HV
(Positive high pressure)
-HV
(Negative high pressure)
AC
power supplyHigh voltage
Frequency AC
T
Positive voltage working time
Negative voltage working time
+HV
(Positive high pressure)
-HV
(Negative high pressure)
The pulsed AC method alternately applies "+" and "-"
high voltage to one electrode needle to generate two
polar ions.
Compared with the AC method, the ion generation
efficiency is higher.Electrostatic elmiination ability
can be fully plated on matter for short or long
distance.Beside,frequency adjustable so the working
distanceis extended.Positive and negative ion output
ratio adjustable so easy for intelligent control.
Pulse AC
The eect of static eliminating is better
compare to power frequency AC ion bar
Test Length (mm)
Discharge Time(s)
Test Length (mm)
Ion Balance(V)
Test Height (mm) Test Height (mm)

No.1
No.5
No.3
No.4
No.2
Features
Safe / Easy to use / Durable
Easy installation
Provide stainless steel mounting angle and can adapt
to various installation environments.
Electroshock-proof
Protection against electroshock.
CE certification
It can effectively prevent the external
electromagnetic interference from
affecting the normal operation of the ion
bar. This is a static electricity eliminator
with high safety and high reliability.
Working status visualization
Red light alarm when high voltage abnormal.
Intake throttle valve
The specification is Φ8-G1/8 grey.

Negative high voltage (orange light on when working)
unit：mm
Positive high voltage (green light on when working)
DC
25
3
25
3
16
Φ5
34
25
34
RJ45 port on the front and back panel of ion bar:
The orange light on the front port and the green light on the back port blink alternately with the working frequency;
The green light works at positive high pressure;
The orange light works at negative high pressure.
Product Details
Power input port
Power input port
Compressed air connector
Compressed air connector
Needle holder and electrode needle
Needle holder and electrode needle Strip grounding electrode
Strip grounding electrode
Product Size
Working status indicator
Working status indicator
L=350-3000mm(Needle spacing 50mm)
Ion bar size drawing Mounting bracket size drawing
304 stainless steel
three-combination M5
pan head cross bolt with
flat spring pad
Specification
Details / Parameter / Size

Model AP-AB1216
Input voltage DC 24V
Power 10W
Electrode pin voltage Vpp:8-12KV
Ion emission Pulse AC
Emitter electrode SUS
Discharge structure Resistance coupling
Output frequency 0.1,0.5,1,5,10,30,55,65,105Hz；(EX-Work setting: 30Hz)
Discharge range L*W*H：Bar Length*300*1000mm
Installation distance 100→100mm
Ion balance ≤|±30V|（AV E ）
Discharge speed ≤2S (Test distance 300mm)
Status indicator Green light - normal，Blue light - standby，Blue light flashing—debugging /cleaning，Red light - Abnormal high voltage
Working temperature 0℃-50℃
Working humidity ＜70%
Dimensions(L*W*H) {350-3000mm( Needle spacing 50mm)*35mm*63.5mm
Bar material Flame retardant PVC, AL, SUS
Packaging accessories M5-12*12*4 square nut
Warranty 1 year
CE
Product Parameter
Working temperature 0.6MPa
Working humidity G1/8 for φ8 pipe diameter
Packaging accessories 180°rotatable mounting angle
Power adapter GRT-240200：DC24V 2A dual network port output ；L*W*H：123*61*40.5mm
Certification

12
3
5
+-
OK
CTTH
PWM FREQ CFM
IBV
IBN
123
6
5
4
IBP
CAL ALTH
AP&T
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Use of the product
Installation step / Installation positon /
Packaging accessories
Installation step
Bracket installation
Adjustable brack
1.Take out the ion bar, adapter power supply, power supply network cable , stainless steel
mounting brackets and other accessories from the packing box.
2.Install the stainless steel mounting brackets on the base mounting slot on the ion bar.
Insert one end of the power cord into the RJ45 socket of the power adapter and the
other end into the power RJ45 socket on the bar body. One adapter can connect up to
two ion bars.
cable
power cable
one adapter for two bars
one adapter for one bar
power cable
cable
cable
Air pipe
Orange light Green light Green light
Front network port Rear network port
1Orange +24VDC
2white-orange +24VDC
3Blue RS485+B
4White-blue RS485+A
5Green 0V
6White-green 0V
7Brown EGND
8white-brown EGND
9Metal shield PE
Power interface definition
Use the remote control to adjust the voltage output parameters under the appropriate
air pressure.When the positive voltage on the surface of the flat panel detector or the
object to be discharged is large, press to adjust "IB-"; when the negative voltage on
the flat panel detector or the surface of the object to be discharged is large, press "IB
+" to adjust until the balance is adjusted to the ideal status.
Connect the air source connector on the bar body to the air source generating device,
turn on the air source switch and control the maximum operating pressure of the
compressed air flow to avoid malfunction of the ion bar.
4
1.The adaptable power indicator light is on and the ion bar panel indicator light is
green to indicate that the ion bar is working.
2.The positive and negative high voltage indicators flash alternately with frequency.
3.The front network port only lights up with orange light-negative high voltage and the
rear network port only lights up with green light-positive high voltage.

1. Choose the best static elimination position and install the bar body and the matching power adapter firmlyafter the static detection of the on-site
working environment. The installation angle should be perpendicular to the surface of the charged body, and the installation distance can be referred
to the following table. (Ex-work setting is 30Hz. Use the remote control to adjust if you need to adjust the output frequency. Configure a flat panel
tester if you want to see the adjustment results)
Installation position
2. The ion bar grounding electrode is not allowed to be covered by other objects.
3. It is advisable to install two ion bars side by side with an interval of more than 300mm.
Two ion bars should be staggered by more than 300mm if they are to be installed face to face.
4. It is advisable to be more than 200mm away from obstacles such as walls.
5. For the safe use of the ion bar, the ion bar discharge electrode should be at least 30mm away from the metal conductor and metal
grounding body and the bar body must be reliably connected to the grounding wire.
6. The installation angle of the ion bar can be adjusted.
IR ALDC
IR ALDC
IR ALDC
≥300mm
≥300mm
≥200mm
Charged object
WALL
WALL
WALL WALL
Metal conductor
Metal conductor
Metal conductor
Metal conductor
Working frequency
(Hz)
Installation distanc
(mm)Application
55100-300Low balance required such as semiconductor devic
30300-600Low balance required such as optoelectronic devices;
10 600-750Material filling and transfer
5，1 750-1000Discharge at a long distance

Packaging accessories
Name Image Part No. Specication Quantity
Power Adapter OSP000601
GRT-240200: DC24V 2A, dual network
port output,
Size: 123*61*40.5mm (L*W*H)
1
National standard power cord 8YXG25110 Standard:1.8m, optional:3m/5m 1
Double ended crystal head
black shield cable 8WXI00004 Standard:2.5m, 5m/10m:optional 1
Single-ended crystal head
black shield
cable
8WXI00002 FUTP CAT.5E 26AWG 4Pair Jacket PVC
OD:5.6±0.2mm Optional
L-shaped stainless steel
mounting bracket AP8038005
Height 25mm/Width 16mm/ Thickness
3mm
Aperture 5mm (measured 4.8mm)
4
Square nut AP8933000 M5*12*12*4 2
304 stainless steel spring
washer AP8943000 M5 6
304 stainless steel at gasket AP8946004 M5 6
304 stainless steel pan head
Phillips screw AP8900001 M5*12 6
Hex nuts 1LML05000 M5 4
Intake throttle valve 3JTQF0801 Standard:8mm, optional:6mm 1
Needle holder AP6604000 —— ——
Remote control AP2253011 Infrared remote control, neutral panel
(L*W*H: 85.76*39.76*6.66) 1
+OK -
CTTH
PWM FREQ CFM
IBV
IBN
123
6
5
4
IBP
CAL ALTH
AP&T
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1. Please read the instruction manual carefully before installing and using this equipment.
2. The whole set of equipment must be reliably grounded during use, otherwise it is easy to cause abnormality or even damage to the ion bar.
3. Do not use this equipment in environment where humidity is > 70%.
4. It is strictly forbidden to use this equipment in flammable and explosive environments.
5. Unauthorized disassembly of the product is strictly prohibited, internal maintenance and repair must be performed by professionals.
6. The product is strictly prohibited to touch liquid during use, otherwise an abnormality may occur and cause electric shock or fire.
7. Power must be turned off during inspecting or replacing the product, otherwise it may cause electric shock or fire.
8. The product is ventilated with dry and clean air or nitrogen which will work abnormally or be damaged if the gas source contains water or
grease.
9. The product is specially designed to eliminate static electricity. It is strictly forbidden to use it for other purposes. Any abnormal use may
cause machine failure, electric shock, fire and other accidents.
10.Its strictly forbidden to touch the electrode needles when power is on, otherwise it is easy to cause malfunctions and electric shock
accidents.
11.The electrode needle is a sharp metal object, please use it with care.
12.Please check the specifications of the power supply before powering on the product. Any power supply that does not meet the
specifications will cause damage to the product.
13.Please check the product power cord/communication cord regularly and replace it immediately if it is damaged. Otherwise it is easy to
cause problems such as electric leakage, poor communication, and abnormal operation.
Safety warning

NO. Faults Reasons Solutions
1
The RJ45 power port indicator
on the front panel is off
Poor contact of the power cable
Power supply mismatch
Check whether the power cable is in good condition and securely
connected
Wrong working mode -- Only green light on at the right port (positive
high voltage only) Unplug the power cord and restart the ion bar. Or reset the working
frequency (this lamp is not used to judge the failure of the high
voltage module)
Wrong working mode -- Only orange light on at the right port (negative
high voltage only)
The duty ratio is too small and the green light is dark Adjust duty ratio until ion balance becomes good. Return to factory
for repair if adjustment is not effective.
The duty ratio is too high and the orange light is dark
2
The electrostatic removal
performance decreased
obviously
Discharge needle is polluted and damaged Clean or replace the discharge needle
Whether the discharge seat is tightened Confirm the discharge seat is tightened
Ion bar positioning is incorrect Confirm the best installation location
3There are conductors or other ion bar around
4
High voltage alarm
（Panel indicator red light
on ）
Electromagnetic interference
Remove (moving) conductors or other ion bar
Abnormal discharge
No power supply for high voltage module
High voltage module is damaged Return to factory for maintenance
5Unable to discharge
High voltage module is damaged
Main-board chip is damaged
Return to factory for maintenance
Return to factory for maintenance
Main-board chip is damaged caused by poor grounding or no grounding
6High voltage module is damaged or insulation of the discharge seat is
damaged
The product is smoky or burnt
The electrostatic removal
performance decreased
Check the grounding of the ion bar and plant equipment, and return to
factory for maintenance
Return to factory for maintenance
Confirm the power supply specification（INPUT：100—240VAC
50/60Hz；OUTPUT：24VDC 2000mA）
Turn off the power switch / unplug the power cable, restart the ion bar
Confirm the installation location and stay away from surrounding
conductors
Return to factory for maintenance
AP-AB1216 has undergone rigorous testing and aging treatment before ex-work. Its performance has completely reached the
relevant indicators marked in the usage instruction.
1. AP&T makes a commitment to the customer that any defective parts inspected by AP&T will be repaired or replaced free of charge
within one year from the date of purchase. However, this commitment does not apply to:
(1) The device is incorrectly used or installed.
(2) Damage caused by negligence or accident during use.
(3) Modified, disassembled or repaired by other service departments not authorized by Anping Company.
2. The alloy electrode is a consumable product which is not included in the scope of warranty and will be charged for replacement when
repairing.
3. AP&T shall not be liable for any incorrect use of the products except for repair or replacement of parts as specified above.
After-sales service1. The ion bar should be cleaned and maintained in time according to the use environment and the required electrostatic protection
requirements in order to ensure the good performance of the product. That is, gently remove the carbon deposits on the discharge
electrode, discharge socket, and metal discharge body with electrostatic brush, dust-free cotton swab, dust-free cloth dipped in
anhydrous alcohol, which will improve its performance significantly. Note:
A. Operation must be done 10 minutes after power cut off.
B. It must be cleaned when dust or white products appear on the tip of the needle during use. Use dust-free cloth dipped in anhydrous
alcohol to clean when brush can not meet the cleaning requirements.
C. The ion bar must be powered on after alcohol is completely volatilized after cleaning. No other organic solvent can be used to clean
the ion bar.
2. If the switch working indicator light of the power plug-in port on the panel of the ion bar is off , it should be stopped and repaired by
professional maintenance personnel. It can be used only after the electrical performance index is normal.
MaintenanceTrouble shooting

专业创造价值
AP&T
Professional electrostatic intelligent monitoring/analysis
and elimination solution provider
Speciality Creates Value
AP&T
Shanghai Anping Static Technology Co.,Ltd
Tel : [phone]
Fax : [phone]
Postcode : 200233
Website : www.ap-static.com
Address : 3/F,Building 27,No.69,Guiqing Road,Shanghai,China