APV GP 600 M1 Installation instructions

Translation of the original operating manual
GP 600 M1
Read carefully before initial
operation!
Version: 06/2017, V1.5
Order no.: 00600-3-287

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It may NOT
seem inconvenient and unnecessary to read and
observe the operating instructions. It is not enough
to hear and see from others that an implement is
good, and then to buy it and believe that everything
takes care of itself. The person concerned would
then not only cause damage to himself, but also
make the mistake of assuming that the cause of any
problems is due to the implement, instead of
himself. To ensure success, one has to go into the
spirit of things, and instruct oneself about the
purpose of all equipment on the implement and gain
experience with its handling. Only then can one be
satisfied both with the implement and oneself. These
operating instructions aim to achieve this.
Leipzig-Plagwitz 1872

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Table of contents
1 EC Declaration of Conformity ........................................................................................ 4
2 Provisions...................................................................................................................... 5
3 Warranty........................................................................................................................ 5
4 Accident prevention ....................................................................................................... 5
5 Transport on public roads (most important specifications) ............................................. 6
5.1 Loading and unloading........................................................................................... 6
6 Operating manual for APV GP 600 M1 .......................................................................... 7
6.1 Mounting on the tractor .......................................................................................... 7
6.2 Coupling ................................................................................................................ 8
6.3 Uncoupling............................................................................................................. 9
7 Layout and mode of operation ......................................................................................10
8 Working position and setting the working depth............................................................11
8.1 Depth adjustment / drawbar adjustment................................................................11
8.2 Adjusting the series of holes .................................................................................11
8.3 Levelling board .....................................................................................................12
8.4 Turning at the headland ........................................................................................12
8.5 Use of individual tools ...........................................................................................13
8.6 Folding lock...........................................................................................................13
9 Cropping tips for using the GP 600 M1 .........................................................................14
10 Maintenance and care ..................................................................................................15
10.1 General.................................................................................................................15
10.2 Changing the tines................................................................................................16
10.3 Tine safety ............................................................................................................16
11 Location of the rating plate............................................................................................16
12 Lubrication schedule.....................................................................................................17
13 Technical Specifications ...............................................................................................18
14 Road transport of the GP 600 M1 .................................................................................20
15 Lighting circuit diagram.................................................................................................20
16 Accessories ..................................................................................................................21
16.1 Compressed air system (only when ordered separately).......................................21
16.1.1 General .........................................................................................................21
16.1.2 Draining.........................................................................................................21
16.1.3 Readjusting the brake system .......................................................................22
16.1.4 Measuring the compressed air ......................................................................22
16.1.5 Pneumatic brake system diagram .................................................................23
16.2 Operating hours counter .......................................................................................24
16.3 Lighting with warning signs (on both sides)...........................................................24
16.4 Mounting kit for PS120 - 500.................................................................................24
16.5 Filling steps...........................................................................................................25
16.6 Toolbox accessories kit.........................................................................................26
16.7 Sensor set – Radar + lifting unit sensor for the GP 600 M1...................................26
17 My idea.........................................................................................................................31
18 Safety instructions ........................................................................................................32
18.1 Intended use.........................................................................................................32
18.2 General safety-related instructions and accident prevention regulations...............33
18.3 Mounted implements.............................................................................................35
18.4 Hydraulic system...................................................................................................35
18.5 Maintenance .........................................................................................................36
19 Safety signs..................................................................................................................37

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1 EC Declaration of Conformity
according to the EC Machinery Directive 2006/42/EC
We hereby declare that the implement (exchangeable equipment) described in the
following meets the basic safety requirements in Annexe I of the EC Machinery
Directive 2006/42/EC.
This declaration loses its validity in cases of non-intended use and if changes are
made to the implement that were not approved by the manufacturer.
Manufacturer: APV-Technische Produkte GmbH,
Dallein 15, A-3753 Hötzelsdorf
Designation of the product: Grassland power harrow GP 600 M1
Number: MA-5
Serial number: all serial numbers for the
Grassland power harrow GP 600 M1
Legal authorised person
for the technical documents: APV-Technische Produkte GmbH, Dallein
15, A-3753 Hötzelsdorf
Conformity procedure: Machinery Directive 2006/42/EC
Annex I
Conformity with the following directives:
2006/42/EC Machinery Directive
2004/108/EC EMC Directive
Applicable standards:
EN 349 Safety of machinery – Minimum gaps to avoid crushing of parts of the human
body
EN 60204-1 Safety of machinery – Electrical equipment
ISO 12100 Safety of machinery; General principles for design; Risk assessment and risk
reduction
ISO 13857 Safety of machinery – Safety distances
ISO 14982 Agricultural and forestry machinery ―Electromagnetic compatibility ―Test
methods and acceptance criteria
Dallein, June 2017
City, Date
Signature
Ing. Jürgen Schöls
Managing Director

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2 Provisions
Dear customer!
We are pleased and congratulate you on your purchase and wish you lots of fun and
success in working with this implement!
Please be sure to read all the instructions in this operating manual before operating
the implement!
3 Warranty
Please check the implement for any transport damage immediately upon receipt.
Later claims regarding transport damage can no longer be considered.
We provide a six-month factory warranty as of the date of delivery (your invoice or
the delivery slip serve as a warranty certificate).
This warranty is applicable for cases of material or construction faults and does not
include parts that are damaged by normal or excessive wear.
The warranty expires
−if damage is caused by external forces.
−in cases of operating errors.
−if the kW/HP limits are significantly exceeded.
−if the implement is modified, expanded or equipped with third-party spare parts
without our permission.
4 Accident prevention
The general accident prevention regulations of the respective countries must be
observed.
Always secure the parked implement against unintentional rolling.
The implement may only be used by persons who are informed of the hazards and
who know the regulations for transport on public roads.

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Fig.: 2
5 Transport on public roads (most important specifications)
The axle load and the total weight of the towing vehicle may not be exceeded.
The mounted implement must be identified with warning signs or stickers with red
and white slanted lines (according to DIN, ÖNORM or respective STANDARDS)
(Fig.: 1).
Any part posing a traffic hazard or dangerous parts must be covered and additionally
identified
with warning signs or stickers. Warning signs or stickers should be visible at a height
of max. 150 cm above the road when driving.
Lighting equipment of the towing vehicle may not be hidden by the implement,
otherwise they must be replicated on the mounted implement.
The steering capacity of the tractor must not be impeded or reduced by the mounted
implement!
1. 2 rear lights, turn signal and brake lights (optional)
2. 2 square warning signs (optional)
3. Limiting lights (optional)
5.1 Loading and unloading
−The implement is folded, the running gear is lowered (Fig.: 2).
−Put the implement down lengthwise on the
low-bed trailer (Fig.: 2).
−The low-bed trailer must have the required
ground clearance.
−Lashing points:
•Drawbar (Fig.: 3)
•Roller frame (middle) (Fig.: 4)
•Roller frame (side) (Fig.: 4)
Fig.: 1
1
22
1
3
3

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6 Operating manual for APV GP 600 M1
6.1 Mounting on the tractor
The air pressure in the rear tractor tyres should be 0.8 bar during operation. If
the tyres have a lower load capacity, increase the pressure.
Under difficult operating conditions, additional wheel weights can be useful.
Please also refer to the operating manual from the tractor manufacturer.
The tractor should be equipped with sufficient ballast weight at the front to
ensure the steering and braking capacity. At least 20 % of the empty vehicle
weight is required on the front axle.
The lifting struts must be adjusted to the same height and locked on the left
and on the right.
The implement must be mounted on the standard lower link or towing hitch.
Also refer to the sticker on the implement (observe the specifications of the
tractor manufacturer).
After coupling the lower link, fold up the parking support by pulling out the pin
and then reinserting the pin and locking it (Fig.: 5 and 6).
Connect the hydraulic hoses to 3 double-acting control units. During
connection, make sure that the hoses are unpressurised both on the tractor
and implement sides.
Secure the implement against rolling away.
Special care must be taken when driving the tractor in reverse. It is forbidden
to stand between the tractor and the implement.
The implement should only be parked on level and solid ground. Before
uncoupling, the implement should be lowered onto the ground.
Fig.: 3
Fig.: 4
Fig.: 5
Fig.: 6

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6.2 Coupling
Lock the tractor lower link against lateral movement so
that it does not start swinging while driving.
Connect the GP 600 M1 to the tractor lower links, they
are standardised according to CAT 3N. This means that
the balls have a lateral distance of 965 mm. The width
of the ball is 45 mm.
Connect the brake system (optional).
Remove the wheel chocks (optional) and hang them
in the intended holder.
Release the parking brake (optional).
CAUTION: Pay attention to the sequence for the connection! First couple the yellow
brake line, then the red.
Connect the hydraulic hoses, lighting (optional) and electric cables (check the
function of the lights).
1. Hydraulic connections for the roller (yellow)
2. Hydraulic connections for the running gear (black)
3. Hydraulic connections for the PS implement plus pressureless return (optional)
4. Implement cable for the PS implement (optional)
5. Hydraulic connections for the folding mechanism (red)
6. Connections for the pneumatic brakes (optional)
7. Lighting for the GP 600 M1 (optional)
CAUTION: Only connect the hydraulic hoses when the hydraulic system on the
towing vehicle and the GP 600 M1 are unpressurised.
Fig.: 7
Fig.: 8
1 2 3 4 5 6 7

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Lift and secure the parking support of the implement.
Check that the hoses and cables are hanging freely, so that they are not
damaged when driving in tight curves.
6.3 Uncoupling
•Uncoupling and lowering the implement onto the ground must always take place
on a level and solid surface.
•Lower and secure the parking supports of the implement.
•Adjust the main cylinder and the parking support
so that the implement is resting on the wheels,
the roller, and the support. Make sure that the
support is standing on solid ground.
•Close the stop tap. Switch off the control box.
•Remove the GP from the towing device of the
tractor.
•Disconnect the hydraulic hoses and electric
cables and then hang them up in the
corresponding holder (Fig.: 10).
•Disconnect the pneumatic hoses (optional)
and put them on the holder. (First disconnect
the red hose, then the yellow one!)
Fig.: 9
Fig.: 10

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7 Layout and mode of operation
1. Roller cylinder
2. Running gear
3. Folding cylinder
4. Spindle / drawbar cylinder (optional)
5. Drawbar
6. Cambridge roller
7. 8 mm tines
8. 12 mm tines
9. Levelling board
Thanks to its robust and compact design, the grassland power harrow GP 600 M1 is
ideal for new seeding, reseeding, and controlling grass weeds on grassland.
The spring-suspended front levelling board ensures optimal distribution and levelling
of mole hills, manure, slurry and cow pats.
Due to the narrow line distances of the individual tines (75 mm for 12 mm tines and
50 mm for 8 mm tines), the sod is optimally prepared and the plants can germinate
rapidly after re-seeding.
With the high contact pressure of the utilised roller, soil closure over the seed is
improved and the nutrient supply to the reseeded plants is optimised.
To obtain the best possible rolling results, a forward speed of 8 km/h should not be
exceeded. A speed of 6-12 km/h is ideal for grassland.
6 7 8 9
1 2 3 5
4
Fig.: 11

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8 Working position and setting the working depth
8.1 Depth adjustment / drawbar adjustment
To adjust the depth of the GP 600 M1, 2 work steps are required.
1. Depending on how aggressively you want to work
the soil, add or remove the hydro clips from the
roller cylinder. To do so, you must extend the
cylinder a little so that the hydro clips are hanging
freely on the cylinders. When you have inserted
the desired number and sizes, retract the
cylinders again up to the stop.
PLEASE NOTE: The same number with the corresponding sizes must be installed
on all cylinders.
2. The lower link must be positioned such that the frame of the implement is
parallel to the field. With the position of the lower link, the working depth can
also be adjusted as required.
3. To adjust the implement perfectly, the drawbar must also be adjusted. This is
achieved with the spindle or the drawbar cylinder (optional).
TIP: Check the working depth after driving 10 m and readjust if necessary.
For larger areas, it is recommended to check the working depth of the tines
intermittently.
If you want to use the GP 600 M1 with the roller lifted, i.e. the roller in the highest
position and the roller cylinder completely retracted, you must support the implement
on the running gear. It is then no longer possible to completely lift the running gear
off of the ground.
The higher you lift the roller, the more weight is resting on the tines.
8.2 Adjusting the series of holes
In addition to the depth, the aggressiveness of the
tines relative to one another on the GP 600 M1 can
also be changed. To do so, you only have to insert
the pins for the harrow arrays as desired in a higher
or lower hole (see Fig.: 13).
This makes it possible to adjust the 12 mm and the
8 mm tines at different degrees of aggressiveness.
This also allows for compensation of various degrees
of wear on the tines.
Fig.: 12
Fig.: 13

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The two front tine rows tear up the sod. The rear tine rows produce an optimal
seedbed for the new grasses. If the front row of tines should work more aggressively
(e.g. under hard soil conditions), you must place the pin in one of the bottom holes.
On soft soils or wet conditions, you can have only the rear tines working by adjusting
the series of holes higher up.
After this adjustment, you also have the option of changing the work pattern of the
rear tines.
For this purpose, you can select one of four levels. At an optimal forward speed, the
tines make an elliptical motion. The steeper the position of the tines, the smaller the
motion. The flatter the position of the tines, the larger the motion. If the sod is dense
and intense tillage is required, the tines should be positioned more steeply (Fig.: 14).
Aggressiveness adjustment
8.3 Levelling board
The levelling board eliminates mole hills after the winter and serve to roughly level
the grassland. The height should be adjusted so that it runs along the sod just above
the ground. It should not scratch into the sod. However, if the sod is very uneven,
allowing the levelling board to slightly penetrate into the soil can improve the levelling
effect on the long term.
8.4 Turning at the headland
1. Turning with the roller:
When turning at the headlands, first the lower links are raised, then the roller
is pressed down so that the GP 600 M1 is running on the roller. It is
necessary to raise the lower links when driving with a very aggressive tine
position.
When driving with control hydraulics, the lowest control height must be
limited just below the normal working depth, otherwise the control hydraulics
would be lowered at the front when lifting.
If the tractor does not have headland management, we recommend turning
with the roller.
Fig.: 14

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2. Turning with the running gear:
You can also raise the GP 600 M1 using the running gear and then turn.
Here, we also recommend raising the lower links.
8.5 Use of individual tools
With the GP 600 M1, it is possible to use the individual tools
•Levelling board
•Harrow
•Roller
•Seeding unit (optional)
Can be used separately or in any combination. For example, you can use the roller
alone by completely extending the roller cylinder. In this way, you can also use the
implement on field crops for rolling after seeding (see Fig.: 13, 8.2 Adjusting the
series of holes).
If you only want to level and roll, position the roller and the levelling board all the way
down so that the harrow array is lifted off the ground.
If you only want to pass with the harrow, you must raise the roller completely, move
the levelling board up, and put the implement down on the running gear.
8.6 Folding lock
To secure the side harrow arrays against accidental unfolding, the stop valve must
be closed.
Without opening the stop valve mechanically, it is not possible to accidentally unfold.
CAUTION: For road transport, the folding mechanism always has to be locked, this
means that the stop valve must always be closed for road transport.
CAUTION: Remove the chain before unfolding, otherwise damage can be inflicted to
the frame.

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9 Cropping tips for using the GP 600 M1
Seedbed preparation is always required before reseeding. This procedure is
optimally accomplished with the grassland power harrow GP 600 M1 with 4 rows of
tines. Together with the reconsolidation by a roller, five working procedures are
accomplished in one field pass.
With its thorough and effective mode of action, the GP 600 M1 can be optimally
integrated in your overall management concept.
The goal of your concept will be to improve yields and to increase the valuable
grasses.
Other effects of the GP 600 M1, such as
•soil aeration,
•regulation of the water balance,
•incorporation of the seed,
•reconsolidation,
•pressing down the seed and therefore
•promoting tillering
make a significant contribution to the formation of good crops.
The success of weed control without chemicals and high yields, however, depend
very strongly on you, as you will be required to closely observe the processes in your
soil.
Reseeding of grassland is theoretically possible during the entire frost- and snow-free
period. Gaps in the crops should already be reseeded in the spring to prevent weed
competition. As a matter of principle, you should reseed more frequently and
therefore work less aggressively and reduce the seed quantity.
Reseeding can be performed in the spring as soon as the soil has warmed up a little.
The soil must have good trafficability, i.e. the seed should not be "smeared in" in any
case.
Reseeding in the spring has the advantage that the spring humidity and the disturbed
soil can be used as a seedbed. However, despite the good start, the grass can dry
out during a summer drought, and the pressure of the old sod is greater in the spring
due to the stronger growth spurt.
With the GP 600 M1, we counteract this disadvantage with a roller that presses down
the seed and therefore improves soil closure. This allows the seed to germinate more
rapidly and the risk of desiccation is reduced.
The optimal strength and depth setting, forward speed and the adjustment of the
tines and seeding rate must be set with your understanding of the correlations
between the soil properties and weather conditions, which can vary greatly in
different regions.

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10 Maintenance and care
10.1 General
To maintain the implement in good condition even after a long service life, the
following instructions must be observed:
In the supplement "For your safety…" you will find some basic safety
regulations for maintenance work.
Original parts and accessories are designed especially for the machines or
implements.
Please note that spare parts and accessories not supplied by us have also
not been tested and approved by us.
The installation or use of such products can therefore possibly negatively
change or impede the constructional properties of your implement. The
manufacturer rules out any liability for damages resulting from the use of
non-original parts and accessories.
The manufacturer is not liable for any unauthorised modifications and the
use of components and auxiliary parts.
All bolted connections should be re-tightened at the latest after 3 operating
hours and again after 20 hours, and then checked regularly. (Loose bolts
can cause significant consequential damage, which is not covered by the
warranty.)
The grease points on the joints and bearings must be lubricated regularly
(approx. every 10 operating hours with universal grease).
For implements with quick coupling, the guide slots must also be lubricated.
After the first 10 operating hours and subsequently every 50 operating hours,
the hydraulic units, hydraulic hoses and hydraulic couplings must be
checked for leaks and the bolted connections must be tightened if
necessary.
The wheel nuts must be checked and retightened every 50 km.
Check the hydraulic hoses for wear before every operation.
Caution! Liquids escaping under high pressure can penetrate the skin. For
this reason, a physician must be consulted immediately in case of accident!
After cleaning, lubricate all of the grease points and distribute the grease
evenly in the bearing points (e.g. perform a short test run).
Do not use a high pressure cleaner to clean bearing and hydraulic parts.
The paint can be damaged by cleaning with excessive pressure.
During the winter, the implement should be protected against rust with an
environmentally-friendly product.
Park the implement protected from weather conditions.
Put down the implement in a way that the tines are not needlessly strained.
(Roller all the way down, use the parking supports at the front.)

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10.2 Changing the tines
To replace broken or worn tines, all you have to do is loosen the nut and take out the
tine.
As shown in Fig.: 15, you must hook on the new 12 mm tines and re-
tighten the nuts. Pay attention to the proper line distance! The tines in
the rear row cut the distance of the front tines in half.
As shown in Fig.: 16, the 8 mm tines must be fastened with the bolt.
Ensure that the bolt rests firmly on the tine and that all tines form a
straight line. There should be a washer above and below the tine as
well as a washer under the bracket.
Unscrew the nut
Hook for fixing
10.3 Tine safety
As standard, the GP series is equipped with a tine safety that
prevent loss of the 12 mm tines by means of a rope. It
protects the tines so that they do not get lost on the pasture
or on the field. This also prevents damage to other
implements, e.g. the mower or the baler.
11 Location of the rating plate
The rating plate is located on the left of the middle frame.
In cases of inquiries or warranty claims,
please always tell us the production
number of your machine.
Fig.: 15
Fig.: 16
Fig.: 17
Fig.: 18

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6 6
4
5
12 Lubrication schedule
The following grease points on the joints and bearings must be lubricated regularly
with universal grease (approx. every 10 operating hours).
1. 1x bearing on the tractor linkage drawbar, lateral slope compensation
(Fig.: 19)
2. 1x pin, pivot point when driving in curves (Fig.: 19)
3. 2x at the end of the drawbar (left and right) (Fig.: 20)
4. 4x the pins on the pivot points when folding and unfolding (left and right)
(Fig.: 21)
5. 2x bearing between the running gear and the frame (Fig.: 21)
6. 8x roller, the bearing at the ends of the roller (Fig.: 21)
7. 4x folding cylinder
8. 2x running gear cylinder
3 3
1
2
Fig.: 20
Fig.: 19
Fig.: 21

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13 Technical Specifications
Type designation: GP 600 M1
Mode of action: Levelling with leaf springs with wear plate
2 rows of aggressive round spring tines
2 rows of harrow round tines
Pressure-adjustable reconsolidation
Working width: 6.00 m
Transport width: 3 m
Dimensions (W x H x L): 3 x 3.1 x from 5.2-5.7 m (folded)
Working depth: 0-40 mm
Number of tines 112/78 pieces [Ø8/Ø12 mm]
Line distance 50 mm/75 mm [Ø8/Ø12 mm]
Net weight 4800 kg with Cambridge roller d = 530 mm
4800 kg with tooth roller d = 410 mm
Leading tools Levelling is spring-suspended and height-adjustable
Working tools Round spring tines
Ground adaptation Individual harrow arrays with a width of 193 cm
Trailing implements: Cambridge roller d = 530 mm
Tooth roller d = 410 mm
Minimum tractor performance: 100 kW
Special features All components can be used individually or in
different combinations
Special accessories - Pneumatic brakes
- Operating hours counter
- Warning signs lighting
- Mounting set for PS 120 – 500
- Filling steps for the seed drill
- Sensor set – Radar + lifting unit sensor
- 40 km/h version

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TD combination options GP – PS
PS120 E
PS120 H
PS200 E
PS200 H
PS300 E
PS300 H
PS500 E
PS500 H
PS800
Parts for
mounting
GP/PS
Dimension
(delivery)
LxWxH [m]
Dimension
(road transport)
LxWxH [m]
Dimension
(road transport)
LxWxH [m]
GP
weight
[kg]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Dimension
HxWxD[cm]
Without PS Without PS With PS500
Without
PS 88x60x79 88x60x105 100x70x88 100x70x110
110x77x100
110x77x150
117x80x122
117x80x125
127x105x170
GP 300 roller 530 mm 2.45x3.00x1.30
2.45x3.00x1.30 2.45x3.00x2.20 ~ 1640 YES NO* YES NO* YES NO* YES NO NO
GP 300 roller 390 mm 2.45x3.00x1.30
2.45x3.00x1.30 2.45x3.00x2.20 ~ 1230 YES NO* YES NO* YES NO* YES NO NO
GP 300 tooth roller
410 mm 2.45x3.00x1.30
2.45x3.00x1.30 2.45x3.00x2.20 ~ 1640 YES NO* YES NO* YES NO* YES NO NO
GP 600 roller 530 mm 5.70x3.00x3.10
5.70x3.00x3.10 5.70x3.00x3.10 ~ 4800 NO YES NO YES NO YES NO YES NO
Mounting kit
PS120-500
GP 600 tooth roller
410 mm 5.70x3.00x3.10
5.70x3.00x3.10 5.70x3.00x3.10 ~ 4800 NO YES NO YES NO YES NO YES NO
Mounting kit
PS120-500
* More inexpensive version possible

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14 Road transport of the GP 600 M1
When using public roads, comply with the respective national road traffic
regulations.
Make sure than none of the safety splints or similar were lost during operation.
Before road transport, check that the hydraulic and brake system are properly
connected and also that the parking brake is released before starting to drive.
Check the braking effect before departing.
Check for proper function of the lighting as well as good visibility of the
warning signs with lighting (accessories).
Secure the GP 600 M1 side parts in transport position against dangerous
changes in the load by using the intended folding lock (stop valve + chain).
Adapt your driving speed to the current conditions.
Only relieve the hydraulic hoses at home (by putting the tractor control unit
into float position).
Remove harrow residues to not lose them on the road (grass, soil,…).
15 Lighting circuit diagram
1 12 V plug, 7-pin
2 Rear light, right
2.1 Turn signal
2.2 Rear light
2.3 Brake light
3 Rear light, left
3.1 Brake light
3.2 Rear light
3.3 Turn signal
Plug and cable assignment:
No.
De
signation
Colour
Function
1 L yellow Turn signal, left
2 54g ---- ----
3 31 white Ground
4 R green Turn signal, right
5 58R brown Rear light, right
6 54 red Brake light
7 58L black Rear light, left
Fig.: 22
LEFT
RIGHT