AQC Maxiflo 2MCH2-8 User manual
Owner’s manual for installation,
use and maintenance
This manual is property of the owner. Leave with the unit when set-up and start-up are complete.
AQC Dust Collecng Systems inc. reserves the right to change design and specicaons without prior noce.
2MCH2-8, 2MCH3-12, 2MCH4-16, 3MCH2-12, 3MCH3-18, 3MCH4-24, 4MCH2-16, 4MCH3-24,
4MCH4-36, 5MCH4-40, 6MCH4-48, 7MCH4-56, 8MCH4-64, 9MCH4-72, 10MCH4-80
Horizontal downow pleated cartridge dust collector
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INDEX
1 Introducon ................................................. 3
2 Informaononthedustcollector ................................ 3
3 Presentaon ................................................. 4
3.1 Each MAXIFLO unit includes ...................................... 4
4 Normaluse .................................................. 4
5 Operaon ................................................... 5
5.1 Cartridge cleaning .............................................. 5
6 Installaon .................................................. 6
6.1 Inspeconofgoods ............................................. 6
6.2 Locaon....................................................... 6
7 Assembly ................................................... 7
7.1 Requiredtools ................................................. 7
8 Assembly.................................................... 7
9 Structureassembly............................................ 8
10 Electricalconnecon .......................................... 10
10.1 ElectricalconneconforDCT-500sequencer ........................ 10
10.2 ElectricalconneconforDCT-1000sequencer ...................... 11
10.3 Compressedairconnecon....................................... 13
10.4 Venlaonducng.............................................. 13
11 Start up ..................................................... 13
11.1 Check list ...................................................... 13
12 Electricalconnecons ......................................... 14
12.1 Check list ...................................................... 14
12.2 Electricalconnecons ........................................... 14
12.3 Oponalequipment............................................. 14
12.4 An-abrasiveinlet .............................................. 15
12.5 Plaormandladder ............................................. 16
12.4 Explosionreliefvent............................................. 16
13 Magnehelicgauge ............................................ 17
14 Start/Stopprocedure .......................................... 17
14.1 Startupwithnewlters ......................................... 17
14.2 Regular start up ................................................ 17
14.3 Shutdown .................................................... 17
15 Safety ...................................................... 17
15.1 Sta-Workers .................................................. 17
15.2 Electricalcomponents ........................................... 18
15.3 Explosivedusts ................................................. 18
15.4 Anchors ...................................................... 18
15.5 Interiorinstallaon ............................................. 18
15.6 Sparkproducingacvies ........................................ 18
16 Maintenance................................................. 19
16.1 Remplacementofcartridges...................................... 19
16.2 Remplacementofcartridges...................................... 19
17 Compressedairsystem ........................................ 21
17.1 Explosionvent ................................................. 21
17.2 Controlpanel .................................................. 21
18 Programminginstrucons ...................................... 22
18.1 DCT-500sequencer ............................................. 22
18.2 DCT-1000sequencer ............................................ 22
19 Maintenanceandinspecon ................................... 23
20 Troubleshoong .............................................. 24
21 Warranty .................................................... 27
22 Limitaonofliability .......................................... 28
23 Applicability ................................................. 28
24 Governinglaw ............................................... 28
Horizontal downow pleated cartridge dust collector
3
1 INTRODUCTION
ThispresentmanualreferstotheMAXIFLOdustcollectorequippedwithanairpulsecleaning
system.Itincludesimportantinformaonconcerningtheinstallaon,useandmaintenanceof
yourcollector.Readthismanualthoroughlyandapplythedirecvesandprocedures.Staand
personnelusingthesystemshouldbetotrainedonsafetymeasuresandmaintenanceprocedures.
2 INFORMATION ON THE DUST COLLECTOR
Model: Serial number:
Delivery date: Date of installaon:
Name of customer:
Address:
Accessories:
Other:
WARNING!
Thetypeofdusttobelteredmayrequireanexplosion
reliefvenngsystem.Dustcollectorsarenotequippedwith
suchadeviceunlessitwasrequestedwhenordered.Contact
A.Q.C.Inc.ifyouhaveanydoubtinregardtotheuseofyour
collector.
Notfollowingdirecvesandprocedurescouldcause
injuriesorpropertydamages.
3
Horizontal downow pleated cartridge dust collector
4
3 PRESENTATION
TheMAXIFLOisacartridgedustcollectorwithanairpulsecleaningsystemwhichcleanstheenre
surfaceofltraon.Thedown owtypedustcollectorobtainshigheciencyltraonwhile
requiringlowenergyconsumpon.Thecartridgesarecleanedbymeansofasequencedpulseof
compressedairandthis,oneatame.
TheMAXIFLOdustcollectorislargelyusedinareaswheredustisanuisance.Mainapplicaonsare
forwelding,bung,pharmaceucaloperaons,handlingofvolaledusts,etc.
TheMAXIFLOmayoermulpleconguraonsfordustcapture.Oponalequipmentmayinclude
ahopperwithquickclipdrum,drawerorwithconveyorandrotaryvalve.
3.1 EachMAXIFLOunitincludes:
• Fullyweldedsteelcabinetwithreinforcements.
• 4to80ltercartridgeswithspecicmediaforyourapplicaon.
• Airdeectorstoprotectthecartridgesfromlargesdebris.
• Cartridgecleaningsystembyairpulsaonandelectronicsequencer.
• Factoryprewiredcleaningvalves.
• Dierenalpressureindicatorshowingthestatusofcartridges.
• 3stepspaintnish:degreasing,primecoatandpolyurethanenalcoat.
TheMAXIFLOunitisshippedassembledorinseconsfornaleldassembly.Electricalconnecons
forthecleaningsystemwillbeexecutedatthejobsiteuponthecollectornalinstallaon.
4 NORMAL USE
TheMAXIFLOunitisdesignedtoremovedustfromtheairresulngfromafabricaonprocess.
EachMAXIFLOdustcollectorisbuiltasperthecriteriaandinformaonsuppliedbythecustomer
foraspecicapplicaonandshouldnotserveanyotherapplicaonwithouttheapprovalofA.Q.C.
Inc.
Horizontal downow pleated cartridge dust collector
5
WARNING!
Flammableorexplosivedustsandsolventspresentareorexplosion
hazardwithinthecollector.Undernocircumstances,thosepollutants
shouldbelteredbythecollectorunlessithasbeendesignedto
thateectandequippedwithanexplosionreliefvenngsystemor
reexnguishingdevice.Thisisthereasonwhyspecialaenonis
requiredwiththehandlingofdustcollecngequipmentincontactwith
ammableorexplosivedustsandsolvents.Anyburningorammable
materialsuchasasparkcreatedbymetalgrinding,litcigarees,spark,
etc.shouldnotbeintroducedwithinthecollectorwhereitcouldcause
areorexplosion.
5 OPERATION
Duringnormaloperaon,theMAXIFLOunitvacuumsdustladenairintothecollectorinlet.Smaller
parclesarevacuumedtowardthecartridgesandlargerparclesfalltowardtheduststorage
secon.Dustistrappedwithinthecartridgeleavingcleanaircrossingtheltertowardthecollector
outlet.
5.1 Cartridgecleaning
The cleaning of the filter cartridges is performed using a reverse air pulse technology
(seegure1).Asolenoidanddiaphragmvalvesystemisalignedtowardthecartridgesandthe
shockwavecreatedbyreleasingairathighvelocitycleansthecartridges.Thecleaningcyclestarts
fromtheuppercartridgesandendsatthelowercartridges.
Figure 1
Cartridge cleaning operation
Drawing #1
ENHANCED CLEANING SYSTEM
DIRTY AIR INLET
COMPRESSED
AIR CONNECTION
DIAPHRAGM
VALVES
FILTER
CARTRIDGES
CLEAN AIR
OUTLET
NORMAL OPERATION CARTRIDGE CLEANING
OPERATION
This manual suits for next models
14
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