AQC MAXIROLL User manual

Owner’s manual for installation,
use and maintenance
This manual is property of the owner. Leave with the unit when set-up and start-up are complete.
AQC Dust Collecng Systems inc. reserves the right to change design and specicaons without prior noce.

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INDEX
 1 Introducon ................................................. 3
 2 InformaonontheMAXIROLLandMaxicartportableltraonunits .. 3
 3 MAXIROLLPresentaon........................................ 4
3.1 Each MAXIROLL unit includes ..................................... 4
 4 MAXICARTpresentaon ....................................... 5
4.1 Each MAXICART unit includes ..................................... 5
 5 NormaluseforMAXIROLL/MAXICART ........................... 6
 6 MAXIROLLcomponents ........................................ 7
 7 MAXICARTcomponents........................................ 8
 8 MAXIROLLtechnicalspecicaons ............................... 9
 9 MAXICARTtechnicalspecicaons............................... 11
 10 Installaon .................................................. 12
 10.1 Inspeconofgoods ............................................. 12
 10.2 Necessarytools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
 11 ElectricalconnecononMAXIROLL/MAXICART ................... 15
 12 Performance ................................................. 15
12.1 Check list ...................................................... 15
 12.2 Performanceinstrucons(pulsecleaningsystem) .................... 15
 12.3 Compressedaircleaning ......................................... 15
 13 Replacement/cleaningofMAXIROLL/MAXICARTlters ............. 16
 13.1 Replacement/cleaningofMAXIROLLaluminumsparktraplter ........ 17
 13.2 Replacement/cleaningofMAXICARTaluminumsparktraplter ........ 17
 13.4 ReplacementofMAXIROLL/MAXICARTltercartridge................ 18
 13.5 Replacementofcharcoallter/MAXIROLL........................... 19
 13.6 Replacementofcharcoallter/MAXICART .......................... 19
 13.7 ReplacementofHEPAlter/MAXIROLL(oponal) .................... 20
 13.8 ReplacementofHEPAlter/MAXICART(oponal) .................... 20
 14 Maintenanceandinspecon .................................... 21
 15 TroubleshoongMAXIROLL/MAXICART.......................... 22
16 Warranty.................................................... 23
 17 Limitaonofliability .......................................... 24
 18 Applicability ................................................. 24
 19 Governinglaw................................................ 24

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 1 INTRODUCTION
ThispresentmanualreferstotheMAXIROLLandMAXICARTportableltraonunits.Itincludes
importantinformaonconcerningtheinstallaon,useandmaintenanceofyourunits.Readthis
manualthoroughlyandapplythedirecvesandprocedures.Staandpersonnelusingthesystem
willhavetotrainedonsafetymeasuresandmaintenanceinstrucons.
2 INFORMATIONONTHEMAXIROLLANDMAXICARTPORTABLE
FILTRATIONUNITS
Model: Serial number:
Delivery date: Date of installaon:
Name of customer:
Address:
Accessories:
Other:
WARNING!
Thedustorpollutanttobelteredmaynotbesuitable
fortheMAXIROLLorMAXICART.Ensuretheunitselected
isadequateforyourapplicaon.ContactA.Q.C.Inc.ifyou
haveanydoubtinregardtotheuseofyourextensionswing
boom.Notfollowingdirecvesandprocedurescouldcause
injuriesorpropertydamages.
3

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 3 MAXIROLLPRESENTATION
TheMAXIROLLportableltraonunitisasinglecartridgedustcollectordesignedtocaptureand
lterweldingsmokeandnevolaledustcomingfromsandingorbungprocesses.Theupow
dustcollectoroershigheciencywhilerequiringlowenergyconsumpon.Thecartridgeis
cleanedbyusingcompressedaircontainedinthereserveairtank.TheMAXIROLLcollectoriswidely
usedinareaswheredustandairbornepollutantsareanuisance.Mainapplicaonsarewelding,
bung,sanding,grindingprocessesaswellaspharmaceucalandfoodgradeapplicaons.The
MAXIROLLunitsstoresdustinthedrawerattheboomoftheunit.
 3.1 EachMAXIROLLunitincludes:
• Paintedsteelcabinet
• 1HPdirectdrivefan/motor,115/1/60(othervoltagesareavailable)
• Sideaccessdoor
• Two(2)dustcollectordrawers
• Sparkarrestoraluminumlter
• Spunbondpolyestercartridge
• Charcoallter(polyesterfabric)Soundinsulangfoam
• 15'(4,6m)electricalcordwiththree(3)prongplug
• ON/OFFswitch
• Two(2)5"casters(non-swivel)andtwo(2)3"casters(swivel)withfootbrakes
• Cabinetgrabhandle
• Pushbuonforairpulseandcartridgecleaning
• Reserveairtank
• 1/4"NPTforcompressedairline
 3.1.1 MAXIROLLunitsmayalsohavethefollowingoponalequipment:
• LEDlightinMAXAIRfumearmhood
• HEPAlter
• Acvatedcharcoallter(granular)
• Automacpulsecartridgecleaning
TheMAXIROLLunitisshippedfullyassembledexceptfortheinstallaonoftheMAXAIRfumearm
iforderedwiththeunit.

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 4 MAXICARTPRESENTATION
TheMAXICARTportableltraonunitisadoublecartridgedustcollectordesignedtocapture
andlterweldingsmokeandnevolaledustcomingfromsandingorbungprocesses.The
upowdustcollectoroershigheciencywhilerequiringlowenergyconsumpon.Thecartridge
iscleanedbyusingcompressedaircontainedinthereserveairtank.TheMAXICARTcollectoris
widelyusedinareaswheredustandairbornepollutantsareanuisance.Mainapplicaonsare
welding,bung,sanding,grindingprocessesaswellaspharmaceucalandfoodgradeapplicaons.
TheMAXICARTunitsstoresdustinthedrawerattheboomoftheunit.
 4.1 EachMAXICARTunitincludes:
• Paintedsteelcabinet
• 3HPdirectdrivefan/motor,voltageaspercustomer’srequest
• Sideaccessdoor
• Dustcollectordrawer
• Sparkarrestoraluminumlter
• Two(2)cartridges(polyesterorcellulose)
• Charcoallter(polyesterfabric)
• Soundinsulangfoam
• 15'(4,6m)electricalcord(noplug)
• ON/OFFswitch
• Two(2)5"casters(non-swivel)andtwo(2)3"casters(swivel)withfootbrakes
• Cabinetgrabhandle
• Pushbuonforairpulseandcartridgecleaning
• Reserveairtank
• 1/4"NPTforcompressedairline
 4.1.1 MAXICARTunitsmayalsohavethefollowingoponalequipment:
• LEDlightinMAXAIRfumearmhood
• HEPAlter
• Acvatedcharcoallter(granular)
• Automacpulsecartridgecleaning
TheMAXICARTunitisshippedfullyassembledexceptfortheinstallaonoftheMAXAIRfume
arm(s)iforderedwiththeunit.

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WARNING!
Flammableorexplosivedustsandsolventspresentareor
explosionhazardwithinthecollector.Undernocircumstances,
thosepollutantsshouldbelteredbythecollectorunlessithas
beendesignedtothateectandequippedwithanexplosion
reliefvenngsystemorreexnguishingdevice.Thisisthe
reasonwhyspecialaenonisrequiredwiththehandlingor
useofdustcollecngequipmentincontactwithammableor
explosivedustsandsolvents.Anyburningorammablematerial
suchasasparkcreatedbymetalgrinding,litcigarees,spark,
etc.shouldnotbeintroducedwithinthecollectorwhereitcould
causeareorexplosion.
 5 NORMALUSEFORMAXIROLL/MAXICART
TheMAXIROLLandMAXICARTunitsaredesignedtoremovedustfromtheworker’sbreathing
zoneresulngfromafabricaonprocess.Eachportabledustcollectorisbuilttofollowexisng
requirementsconcerninginteriorairqualityinindustrialfacilies.Theunitshouldnotserveany
otherapplicaonwithouttheapprovalofA.Q.C.Inc.
WARNING!
THISUNITSHOUDNOTBEUSEDFORMETALCUTTINGOR
GOUGING.Suchoperaonscreatealotofsparks.
Notfollowingthiswarningcouldstartareintheunit.

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Note: theseunitsarenotdesignedtobeleoutside.
 6 MAXIROLLCOMPONENTS
1. Weldedsteelcabinetwithpowdercoatpaint
2. AccessdoortointernalcomponentswithDuro-Dynetypehandlesforairghtseal.
3. Aluminumpre-lterforsparksandlargerparcles.
4. Maincartridgefornerdustsandsmoke
5. Polyestercharcoalltertoreduceodors
6. Cabinetgrabhandle
7. Pushbuonforpulsecleaning
8. Compressedairconnecon(1/4"NPT)
9. Compressedairtank
10. Pneumacvalve
11. Venturi
12. Swivelcasterswithfootbrakes
13. Rearcasters(xed)
14. Dust drawer equiped with a rack and mounted on rails. Locking mechanism for proper
cartridgeadjustment
15. Aluminumimpeller,sparkproof,backwardinclineddesign.
16. Motor
17. Foamsoundinsulaon
Eachunitisequippedwithastarterandoverloadprotecon.
16
7
6
8
2
1
16
1
11
17
4
5
14
13
15
10
7
9
3
2
12
13
1
16
A
6
78

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 7 MAXICARTCOMPONENTS
1. Weldedsteelcabinetwithpolyurethanepaint
2. AccessdoortointernalcomponentswithDuro-Dynetypehandlesforairghtseal.
3. Aluminumpre-lterforsparksandlargerparcles.
4. Two(2)maincartridgesfornerdustsandsmoke
5. Polyestercharcoalltertoreduceodors
6. Cabinetgrabhandle
7. Pushbuonforpulsecleaning
8. Compressedairconnecon(1/4"NPT)
9. Compressedairtank
10. Pneumacvalve
11. Venturi
12. Swivelcasterswithfootbrakes
13. Rearcasters(xed)
14. Dust drawer equiped with a rack and mounted on rails. Locking mechanism for proper
cartridgeadjustment
15. Aluminumimpeller,sparkproof,backwardinclineddesign.
16. Motor
17. Foamsoundinsulaon
Eachunitisequippedwithastarterandoverloadprotecon.
1
2
8
9
3
4
13 14 12
10
17
16
5
6
7
1511
A

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 8 MAXIROLLTECHNICALSPECIFICATIONS
Unit
Weightwithoutarm lb/kg 240/110
Weightwitharm lb/kg 292/132
Motor TEFC Frame56/Cface
Powersupply V/Hz Asrequestedorspecied
Power HP/kW 1/0.75
R.P.M. 3450
Pressured air tank 3galloncapacity
Airpressionrequired 80to100P.S.I
Pressuredairconnecon 1/4"N.P.T.
Airowwitharm dB(A) 69@3'(1m)
Airowwithoutarm CFM/L/s 850/400
Noiselevel Tray # 1 0.5gallon
Duststoragecapacity Tray # 2 2gallons
Pulsecleaningoperaon
Method Pushbuonstandard(automacoponal)
Air pulse Throughventuri/reversepulse
Valve Diaphragm
Constantairconnecon Notrequired
Tankllme 4to6seconds
Airpulseduraon 200ms
Air tank capacity 3gallon
Required air pressure 80/90P.S.I
Compressedairrequirement Dry and clean

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Amperagedraw Amperagedraw
115-1-60 12amps 460-3-60 1.6amps
230-1-60 6.5amps 575-3-60 1.4amps
208-3-60 3.1amps
Filters
Prelterincluded(aluminium)
Quanty 1
Dimensions in/mm 17x21x1/540x440x25
Filteringeciency 25%@10microns
Maintenance Washable/replaceable
Maincartridgeincluded(polyester,130sq..)
Quanty 1
Dimensions in/mm 12.8x26/325x660
Filteringeciency 99.9%@1micron
Maintenance Cleanedbyairpulse/replaceable/washable
Finalcharcoallterincluded(polyesterfabric)
Quanty 1
Dimensions in/mm 17x21x1/540x440x25
Filteringeciency 30%molecular
Maintenance Disposable/replaceable
HEPAaer-lterwithrack(oponal)
Quanty 1
Dimensions in/mm 16x20x6/400x500x150
Filteringeciency 99.97 %
Maintenance Disposable/replaceable
CGMgranularacvatedcharcoalnallter(oponal)
Quanty 1
Dimensions in/mm 17x21x1/540x440x25
Filteringeciency 60-90%molecular
Maintenance Disposable/replaceable