ARGON18 GALLIUM CS DISC 322A User manual

GALLIUM CS DISC 322A / 322B / 322C ASSEMBLY GUIDE
Valid for MY2020 Gallium CS Disc 322A / 322B / 322C
Revision 1.0 - 09.05.2019
Valid for MY2020 Gallium CS Disc 322A / 322B / 322C

2
1. Tools Needed and First Aid Kit ..........................3
2. Frameset Inspection ...................................4
3. Frameset Parts, SKUs and descriptions ................5-6
4. Assembly instructions ..............................7-21
4.1. Headset Installation ...............................7
4.2. Seat Post Collar Assembly..........................8
4.3. Rear Derailleur Hanger Adjustment .................9
 4.4.Mechanicalgroupsetspecication ..............10-12
 4.5.Electronic(Di2)groupsetspecication ..........13-16
 4.6.Electronic(Wireless)groupsetspecication .....17-19
5.Troubleshooting/Tips/Specication ..................20
6. Min/Max Seat Post Insertion ...........................21
GALLIUM CS DISC 322A / 322B / 322C Table of Contents
For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High-end components,
particularly carbon parts, need extra care when assembled. These components must be installed using a calibrated torque
wrench to make sure every bolt is at the right torque setting to prevent damage.
My Gallium CS Disc
Date of purchase:
Retailer:
Size:
Serial Number:

3
Tools needed for assembly
1: Bearing Cup Press (Park Tool HHP-2)
2: Allen Key Set
3: Grease
4: Utility Pick Set (Park Tool Item #UP-SET)
5: Clean Rags
6: Derailleur Hanger Alignment Gauge (Park Tool Item #DAG-2 or #DAG-2.2)
7: Cables and Housing Cutter
8: Carbon Paste
9: Loctite #242
10: Torque Wrench
First Aid Kit: Essential parts to always have on hand
IN CASE OF EMERGENCY…THIS MIGHT SAVE YOUR RIDE!
1: Spare rear derailleur hanger assembly
2: Seat post collar
GALLIUM CS DISC 322A / 322B / 322C 1. Tools Needed and First Aid Kit
80546 80802 80832*
Direct mount option
(*available separately)

4
GALLIUM CS DISC 322A / 322B / 322C 2. Frameset Inspection
Parts installed on the frame Description Screw Torque Detail
type Nm
Water bottle cage screws Screw (4x) 5 mm 3 Nm Grease
Chain stay cable guide Screw (2x) 3 mm 1.5 Nm Grease
Seat post collar M5 Screw (1x) Socket head 4Nm Grease
Seat post head M5 Screws (2x) Socket head 4.5Nm Grease
Rear derailleur hanger M4 Screw (1x) Flat head 2Nm Loctite
BEFORE ASSEMBLING YOUR NEW GALLIUM CS DISC, MAKE SURE THAT YOU HAVE ALL THE FOLLOWING:
1. Frameset parts (see p.5-6)
2. All the necessary bolts (refer to Frameset Parts, p.5-6)
WHEN ASSEMBLING YOUR NEW GALLIUM CS DISC, MAKE SURE YOU FOLLOW THIS PROCEDURE:
3. Inspect the frame for cosmetic aspect (scratches, bumps, cracks, paint defect, etc.)
4. For reference, check serial number and write it on p.2
5. For optimal shifting performance, use a dropout alignment gauge to make sure that the drive-side dropout is straight (p.11)
IMPORTANT:
The following parts are assembled on the frame. When assembling the bike, you will need to adjust these parts according to their
torquespecications.

55
GALLIUM CS DISC 322A / 322B / 322C 3. Frameset Parts
80554
80802 80546
80555
38879
80551
80807
80547
38661
80552
5
80549
81052
81053
80804
FK.GALLCS_D.XXS-S.322A
FK.GALLCS_D.M-XL.322A
FK.GALLCS_D.XXS-S.322B
FK.GALLCS_D.M-XL.322B
FK.GALLCS_D.XXS-S.322C
FK.GALLCS_D.M-XL.322C
81054
80811

6
*Except for the frame itself, which is not sold as a spare part, all parts can be ordered by referring to their respective SKU number.
GALLIUM CS DISC 322A / 322B / 322C 3. Parts’ SKUs and Descriptions*
No. Name A18 SKU# Qty
Parts included in the frameset
1 GALLIUM CS DISC FRAME NOT AVAILABLE AS SPARE PART 1
2
Gallium CS Disc Fork (XXS/XS/S), 254mm steerer
-OR-
Gallium CS Disc Fork (M/L/XL), 302mm steerer
FK.GALLCS_D.XXS-S.322A
FK.GALLCS_D.XXS-S.322B
FK.GALLCS_D.XXS-S.322C
FK.GALLCS_D.M-XL.322A
FK.GALLCS_D.M-XL.322B
FK.GALLCS_D.M-XL.322C
1
3 BB CABLE GUIDE - MECHANICAL 80547 1
4 OBLONG PLUG 80549 2
5 OBLONG HYDRAULIC BRAKE HOUSING GROMMET 80551 2
6 REMOVABLE CABLE STOPPER 80552 1
7 Flat Head Socket Cap Screw - M3 x 0.5 x 10mm LG 80555 2
8 SEATPOST COLLAR 80546 1
9 TOP TUBE BRAKE CABLE STOPPER 38879 2
10 REAR DERAILLER HANGER (INCL. HANGER, DROPOUT AND SCREW) 80802 1
11 WATER BOTTLE SCREW - M5 x 18mm 80807 4
12 ROUND PLUG 80554 2
13 LONG PLUG 80804 1
14 FOAM LINER 80811 1
15 Headset No.37 + 3D Assembly, with compressor TH-881-1 38661 1
16 A18 REAR THRU AXLE M12x161 81053 1
17 A18 FRONT THRU AXLE M12x119 81052 1
18 A18 THRU AXLE LEVER 81054 1
Oponal parts available separately for electronic shiing conguraons and RD direct mount hanger
- LONG GROMMET Di2 80805 1
- OBLONG GROMMET 80550 2
- ROUND Di2 GROMMET 80553 2
- BB COVER - ELECTRONIC 80548 1
-Internal Seat Post Di2 Baery Support 38446 1
- Direct Mount Rear Derailleur Hanger 80832 1

7
GALLIUM CS DISC 322A / 322B / 322C 4.1. Headset Installation
Install the 3D headset (15) according
to the press t assembly guide. You can
choose from 3 diff erent heights: 25mm,
15mm or 0mm.
15

8
GALLIUM CS DISC 322A / 322B / 322C 4.2. Seat Post Collar Assembly
Assemble the seat post collar (8) with the seat
post (available separately). Apply carbon paste
inside the frame’s seat tube and on the seat
post where it inserts inside the frame. Tighten
the bolt at 4 Nm.
4Nm
8
CARBON
PASTE
Seat Post

9
GALLIUM CS DISC 322A / 322B / 322C 4.3. Rear Derailleur Hanger Adjustment
1. Select the correct rear derailleur hanger depending on the type of derailleur
that you have.
- Direct mount (80832) *available separately
- Regular mount (10)
2. Make sure to align the rear derailleur hanger.
3. Use Derailleur Hanger Alignment Gauge like Park Tool Item #DAG-2.2.
For any assistance, visit Park Tool’s website:
www.parktool.com/product/derailleur-hanger-alignment-gauge-dag-2-2
80832*
10

10
Start installation at this end.
Insert derailleur cables with hoses using plastic
Cable Stopper (9).
Insert hydraulic brake hose as shown, using the
Oblong Cable Guide (5).
BR = Brake Hose
DC = Derailleur Cable (mech.)
DH = Derailleur Housing (mech.)
BR
DC+DH
DC+DH
GALLIUM CS DISC 322A / 322B / 322C  4.4.Mechanicalgroupsetspecication
5
9

11
GALLIUM CS DISC 322A / 322B / 322C  4.4.Mechanicalgroupsetspecication
Exit derailleur cables through bottom bracket (BB) hole.
Insert in the appropriate slots in the BB guide (3).
Making sure the pipe is aligned with the top hole,
insert BB guide in the square hole until it clicks.
Plug the FD Hange hole with the Round Plug (12).
DC
DC = Derailleur Cable (mech.)
DC
3
3
12

12
DC
BR = Brake Hose
DC = Derailleur Cable (mech.)
DH = Derailleur Housing (mech.)
DC+DH
BR
Exit the hydraulic brake hose through
the hole on the chain stay.
GALLIUM CS DISC 322A / 322B / 322C  4.4.Mechanicalgroupsetspecication
13
6
5

13
GALLIUM CS DISC 322A / 322B / 322C 4.5.Electronic(Di2)groupsetspecication
BR = Brake Hose
EW = Electronic Wire
EW
BR
Start installation at this end.
Insert electronic wire and hydraulic
brake hose as shown with the use
of the Oblong Cable Guide (5),
Oblong Plug* (80550) and Oblong
Grommet* (80805).
5
80805*
80550*
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

14
Use the rectangular hole to connect all the wires
to the junction box.
Insert the junction box in the hole.
Insert the BB cover* (80548) in the rectangular hole
until it clicks.
Use the Round Di2 Grommet* (80553) to secure the
Di2 cable in the FD hole.
Plus the hole near the BB with the Round Plug (12).
EW
EW = Electronic Wire
GALLIUM CS DISC 322A / 322B / 322C 4.5.Electronic(Di2)groupsetspecication
80548*
80553*
12
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

15
BR
Exit the hydraulic brake hose through
the hole on the chain stay.
BR = Brake Hose
EW = Electronic Wire
EW
GALLIUM CS DISC 322A / 322B / 322C 4.5.Electronic(Di2)groupsetspecication
80553*
5
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

16
The Di2 battery is hidden in the
seatpost; use the Di2 battery holder*
(38446) to x the battery correctly.
Apply a slight amount of grease on
both parts.
GREASE
GALLIUM CS DISC 322A / 322B / 322C 4.5.Electronic(Di2)groupsetspecication
38446*
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

17
Start installation at this end.
Insert hydraulic brake hose
shown with the use of the Oblong
Cable Guide (5) and Oblong Plugs*
(80550).
BR = Brake Hose
BR
GALLIUM CS DISC 322A / 322B / 322C 4.6. Electronic (Wireless) groupset spec.
5
80550*
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

18
Use the rectangular hole to connect all the wires
to the junction box.
Insert the junction box in the hole.
Insert the BB cover* (80548) in the rectangular hole
until it clicks.
Use the Round Plugs (12) to plug holes near the FD
hanger and BB.
GALLIUM CS DISC 322A / 322B / 322C 4.6. Electronic (Wireless) groupset spec.
80548*
12
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

19
BR
Exit the hydraulic brake hose through
the hole on the chain stay.
BR = Brake Hose
GALLIUM CS DISC 322A / 322B / 322C 4.6. Electronic (Wireless) groupset spec.
12
5
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

20
GALLIUM CS DISC 322A / 322B / 322C 5.Troubleshooting/Tips/Specication
SPECIFICATIONS
Brakes
Use only at mount hydraulic disc brakes. The frame and fork are compatible with either 140mm or 160mm disc rotors.
Adapters might be required, consult brake manufacturer.
• Rear mount thickness: 30mm
• Rear at mount xing bolt length (for 140mm rotor): 43mm
• Rear converter xing bolt length (for 160mm rotor): 36.8mm
Axles
Thru-axles 12mm, with one (1) removable handle. Axles are included with frameset.
Tire Clearance
Up to 28c (30mm) tire clearance.
Seat Post
27.2mm (available separately)
Seat Post Clamp
30.7mm
Bottom Bracket
BB86 (Press-t)
Headset
FSA No 37 + 3D Press-t (Bearing 1 1/8” , 36°x45° top and 1 1/2” , 36°x45° bottom + FSA TH-881-1 Compressor included)