ARJO HUNTLEIGH Maxi Sky 2 User manual

Maxi Sky 2 Transportable
Installation Manual
...with people in mind
001-31430-EN rev.1 • 05/2017

001-31430-EN rev.1 • 05/2017
ii
Design Policy and Copyright
® and ™ are trademarks belonging to the ArjoHuntleigh group of companies.
© ArjoHuntleigh 2017.
As our policy is one of continuous improvement, we reserve the right to modify designs without
prior notice. The content of this publication may not be copied either whole or in part without the
consent of ArjoHuntleigh.

001-31430-EN rev.1 • 05/2017
Table of Contents iii
Table of Contents
Table of Contents .......................................................................................................................iii
Safety Instructions ......................................................................................................................1
Denitions Used in this Manual ............................................................................................................... 1
Intended Use ........................................................................................................................................... 2
Expected Service Life.............................................................................................................................. 2
Product Description ....................................................................................................................3
ECS Receiving Module (#700-31401)................................................................................................................... 3
C-Stat Receiving Module (#700-31400) ................................................................................................................ 3
Curtain Gap Receiving Module (#700-31421)....................................................................................................... 3
Parts Description.........................................................................................................................5
ECS Receiving Module ......................................................................................................................................... 5
C-Stat Receiving Module....................................................................................................................................... 5
Install Receiving Modules ..........................................................................................................6
Required Tools......................................................................................................................................... 6
Preparing to install the Receiving Module ............................................................................................... 6
How To Install the Receiving Module....................................................................................................... 7
Install/Remove Maxi Sky 2 Transportable .................................................................................8
Prepare to install the Maxi Sky 2 Transportable into the Receiving Module............................................ 8
How to install the Maxi Sky 2 Transportable inside the Receiving Module.............................................. 9
Finish installation of the Maxi Sky 2 Transportable into the Receiving Module ......................................11
Prepare to remove the Maxi Sky 2 Transportable from the Receiving Module...................................... 12
How to remove the Maxi Sky2 Transportable from the Receiving Module ............................................ 13
Care and Maintenance ..............................................................................................................14
Inspection .............................................................................................................................................. 15
Parts Description for Inspection............................................................................................................. 15
Cleaning .....................................................................................................................................16
Cleaning................................................................................................................................................. 16
Preventive and Maintenance Schedule ................................................................................................. 16
Troubleshooting ........................................................................................................................17
End-of-Life Disassembly Instructions.....................................................................................18
Important................................................................................................................................................ 18
Environmental declaration ..................................................................................................................... 18
Components with special environmental concern. .............................................................................................. 18
Contruction material............................................................................................................................... 19
ECS Receiving Module ....................................................................................................................................... 19
C-Stat Receiving Module..................................................................................................................................... 19
Curtain Gap Receiving Module ........................................................................................................................... 19
Disassembly Instructions....................................................................................................................... 20
ECS Receiving Module ....................................................................................................................................... 20
C-Stat Receiving Module..................................................................................................................................... 20
Curtain Gap Receiving Module ........................................................................................................................... 21

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iv
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001-31430-EN rev.1 • 05/2017
Safety Instructions 1
A. ARJOHUNTLEIGH ceiling lifts and track
system must be installed by an authorized
contractor or installer and in accordance to
local regulations.
B. Only qualied personnel who is authorized
and trained by the institution to perform
such an operation, can remove or install the
Maxi Sky®
2 Transportable onto the receiving
module.
C. ARJOHUNTLEIGH strongly advises that
only ARJOHUNTLEIGH designated parts,
which are designed for the purpose, should
be used on equipment and other
ARJOHUNTLEIGH supplied appliance to
avoid injuries attributable to the use of
inadequate parts. ARJOHUNTLEIGH’s
conditions of sale make specic provisions
conrming no liability in such circumstances.
Our policy is one of continuous development,
and we, therefore reserve the right to
change specications without notice.
D. Unauthorized modications on any
ARJOHUNTLEIGH equipment may affect
its safety and are in breach of any warranty
on it. ARJOHUNTLEIGH will not be held
responsible for any accidents, incidents or
lack of performance that occur as a result of
unauthorized modications to its products.
E. Dangerous substances: If using hazardous
substances be sure how to handle them
and refer to applicable information. When in
doubt, refer to the local authorities for health
and safety requirements.
F. It is strongly recommended that every
technician follows the procedures as
indicated in this manual. Every procedure
has been studied in perspective on
minimizing the risks either for the technician
or the ceiling lift. Even if some of the
procedures are not the shortest ones, they
are the most effective on a long term basis.
G. Before using the Kwiktrak system, make
sure that all end stoppers are in place and
well tightened.
H. Stepladder safety: when using stepladder,
refer to applicable information. When in
doubt refer to local authorities for health
and safety requirements.
I. When the Maxi Sky 2 Transportable is being
mounted or unmounted from the receiving
module, always make sure not to drop the
Maxi Sky 2 Transportable to ensure no
injuries are caused to bystanders or to
yourself. Also, make sure the Maxi Sky 2
Transportable is not damaged by a collision
with a wall or a fall on the oor. Optimise
height and position of stepladder to avoid
reaching too high, too far away from body.
Denitions Used in this Manual
WARNING:
Means: Failure to understand and follow this
instruction may result in injury to yourself and
others.
CAUTION:
Means: Failure to follow this instruction may
cause damage to the product(s).
NOTE:
Means: Important information regarding
correct use of the product.
Safety Instructions

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2
Intended Use
Maxi Sky 2 Transportable receiving module is
a receiving module which enables relocation of
a Maxi Sky 2 ceiling lift from a Kwiktrak to
another Kwiktrak without having to remove the
track end stopper and without the need of
using tools.
It shall be used by appropriately trained
employees with the physical ability to carry a
12 kg load in a step ladder, adequate
knowledge of the care environment, its
common practices and procedures, and in
accordance with the guidelines in the
Instruction for Use. This relocation functionality
does not affect the intended use of neither the
Maxi Sky 2 nor Kwiktrak.
Patient/resident lifting and/or transferring must
be done by a trained caregiver with adequate
knowledge of the care environment, its
common practices and procedures, and in
accordance with the guidelines in theMaxi Sky
2 Instructions for Use.
Maxi Sky 2 Transportable receiving module
should only be used for the purpose specied
in the Installation Manual. Any other use is
prohibited.
Expected Service Life
The expected service life of Maxi Sky 2
Transportable is the maximum period of useful
life.
The Maxi Sky 2 Transportable receiving
module has been designed and tested to a
useful life of 10 years or 20,000 lifting cycles
with a load of 600 lb/272 kg whichever comes
rst, when subjected to preventive
maintenance as specied in the "Care and
Maintenance" section in the Installation
Manual. One lifting cycle is dened as
transferring a 600 lb/272 kg load, which
includes a 60 cm (24") raising action, a lateral
displacement and a 60 cm (24") descending
action.
The Maxi Sky 2 Transportable receiving
module has been designed and tested to a
useful life of 10 years or 3650 relocations,
whichever comes rst, when subjected to
preventive maintenance as specied in the
"Care and Maintenance" section in the
Installation Manual. One relocation being
dened as taking the motor unit from one
Kwiktrak and bring it to another Kwiktrak.
WARNING:To avoid bodily injuries, only use
the Maxi Sky 2 receiving module with Maxi
Sky 2 ceiling lifts which have gone through
the conversion process. Any other
combination is prohibited.

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Product Description 3
There are three kinds of receiving modules which can be used with the Maxi Sky 2
Transportable. Those products are designed to enable the Maxi Sky 2 Transportable to be
moved from room to room and used with more than one Kwiktrak system.
The Enhanced Charging System (ECS) Receiving Module, is designed to be inserted into an
ECS Kwiktrak system and to carry a Maxi Sky 2 ECS Transportable ceiling lift. In order to work
properly, the Maxi Sky 2 ECS has to go through the conversion process. Refer to document
ECS Conversion Guide.
The Charging Station (C-Stat) Receiving Module and C-Stat Curtain Gap Receiving Module are
designed to be inserted into a C-Stat Kwiktrak system and to carry a Maxi Sky 2 C-Stat
Transportable ceiling lift. In order to work properly, the Maxi Sky 2 C-Stat has to go through the
conversion process. Refer to document C-Stat Conversion Guide.
Everything listed in this manual in reference to the C-Stat system applies to both the C-Stat
Receiving Module and the Curtain Gap Receiving Module.
ECS Receiving Module (#700-31401)
C-Stat Receiving Module (#700-31400) Curtain Gap Receiving Module (#700-31421)
Product Description
NOTE: This product is intended to be used inside the Kwiktrak rails produced by ArjoHuntleigh.
CAUTION: Make sure you are using the Receiving Module corresponding to the Kwiktrak rails system
and to the Maxi Sky 2 Transportable available in your institution. The ECS and the C-Stat sytems
involve two different charging systems that are not interchangeable and can only be used within their
own systems.
NOTE: When the Kwiktrak rail includes a curtain gap, the curtain gap receiving module must be used.
NOTE: Maximum allowable load is 272 kg (600 lb).

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Parts Description 5
Before proceeding with the installation, get familiar with the various parts of the specic
receiving module compatible with the track system and the Maxi Sky 2 unit you have.
List of Parts for the Receiving Modules Number
ECS cable 1
ECS contact box 2
receiving module door 3
slider 4
rivet 5
ECS Receiving Module
C-Stat Receiving Module
Parts Description
54
3
4
3
2
5
1
5
5

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6
Required Tools
• 6 mm allen key
In addition, a sturdy stepladder will be required to reach the track and secure the module inside
the Kwiktrak. The receiving modules must be installed by an authorized contractor or installer
and in accordance to local regulations.
Preparing to install the Receiving Module
Installation of the receiving module will only be possible after the Kwiktrak system has been
opened.
1) Remove the plastic cap located at the
extremity of the Kwiktrak: (Fig. 1)
a. To remove the
plastic cap from the
end of the ECS
Kwiktrak system, use a
6 mm allen key to
loosen the screw
securing the plastic
cap inside the
Kwiktrak;
b. If an ECS contact
box is present, remove
it from the track.
2) Use the 6 mm allen key to unscrew the end
stopper located further, inside the Kwiktrak;
(Fig. 2)
3) Still using the 6 mm allen key, push inside
the second hole and slide the end stopper to
remove it from the track; (Fig. 3)
Install Receiving Modules
ECS
C-Stat
Fig. 1
Fig. 2
Fig. 3

001-31430-EN rev.1 • 05/2017
7Install Receiving Modules
How To Install the Receiving Module
4) Insert the receiving module into the Kwiktrak
system: (Fig. 4)
a. For the curtain gap:
Make sure you insert
the receiving module
with its door facing the
docking station and
charging station.
REMINDER:
If an ECS receiving module is being installed,
special care must be taken during the procedure
to ensure the ECS Maxi Sky 2 Transportable will
be able to charge properly after it is installed into
the ECS receiving module.
When inserting the receiving module into the
Kwiktrak, make sure the contact box of the ECS
receiving module is in contact with the ECS
contact strips located inside the Kwiktrak.
(Fig. 5)
5) Place the end stopper back into the track, at
50mm (2") from the end of the track and
screw it in place using the 6 mm allen key
and torque to 20 Nm (15 lb ft): (Fig. 6)
a. If an ECS contact
box was previously
removed, put it back
inside the tracks,
as close as
possible to the
end stopper.
6) Place the plastic cap back onto the end of
the Kwiktrak: (Fig. 7)
a. To place the plastic
cap back onto the end
of the ECS Kwiktrak
system, you will need
to use the
6 mm Allen key to
tighten the screw
securing the plastic
cap inside the Kwiktrak.
Curtain Gap
WARNING: To avoid bodily injuries, make sure the end stoppers are correctly installed and
tightened at all tracks ends.
C-Stat
CAUTION: To prevent possible damage to
product, do not open door under clip on
accessories such as charging/detection station.
Fig. 4
Fig. 5
C-Stat
Fig. 7
ECS
Fig. 6
ECS

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8Installing the Receiving Modules
Prepare to install the Maxi Sky 2 Transportable into the Receiving Module
Before proceeding with the installation of the Maxi Sky 2 Transportable into the receiving
module, complete the conversion of your Maxi Sky 2 unit. To do so, refer to the specic
Conversion Guide corresponding to the type of Maxi Sky 2 used. Either refer to the ECS
Conversion Guide or to the C-Stat Conversion Guide.
This step should be taken when the Maxi Sky 2 Transportable has to be transported from one
room to another.
Locate a stepladder and bring it to the room where the Maxi Sky 2 Transportable will be taken
out of the receiving module:
1) Remove the spreader bar connected to the
Maxi Sky 2 Transportable strap; (Fig. 8)
2) Bring the strap up to remove it out of the way
and hook the remote to the strap, as shown,
to reduce risk of tripping when climbing up
the stepladder; (Fig. 9)
3) Turn off the power of the Maxi Sky 2
Transportable by pulling the emergency stop
out and look for the green light LED indicator
to shut down; (Fig. 10)
Install/Remove Maxi Sky 2 Transportable
WARNING: Failure to properly remove strap and remote out of the way may increase risks of
injuries.
Fig. 8
Fig. 9
Fig. 10

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9Install/Remove Maxi Sky 2 Transportable
How to install the Maxi Sky 2 Transportable inside the Receiving Module
1) Open the door of the receiving module, which
locks the module in place and enables the
insertion of the Maxi Sky 2 Transportable's
wheels inside; (Fig. 11)
REMINDER:
In order for the Maxi Sky 2 Transportable to
charge when inserted into the receiving module,
it has to be inserted the right way:
The Maxi Sky 2 C-Stat Transportable should be
inserted according to the location of its charging
station, along one of the sides of the Kwiktrak.
(Fig. 12)
The Maxi Sky 2 ECS Transportable should be
inserted ECS interface-side rst. (Fig. 13)
2) With the Maxi Sky 2 Transportable’s trolley,
gently lift the slider of the receiving module
up with the wheels and slowly slide the rst
set of wheels inside the module; (Fig. 14)
3) Continue inserting the wheels inside the
module (Fig. 15) until you hear a “click”,
indicating the rivet has come down and both
sets of wheels are secured inside the
receiving module; (Fig. 16)
CAUTION: To prevent possible damage to
product, do not open door under clip on
accessories such as charging/detection station.
WARNING: To avoid bodily injuries, do not
open door when receiving module is inside
an accessory such as a turn-table, an
exchanger or a gate.
Fig. 11
C-Stat
ECS
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

001-31430-EN rev.1 • 05/2017
10
4) Push the door until it clips in place, which
indicates the door is properly closed. Only
then, the Maxi Sky 2 Transportable is locked
inside the receiving module; (Fig. 17)
5) Turn the Maxi Sky 2 Transportable ON by
gently pushing in the emergency stop and
look for the green light LED indicator to light
up; (Fig. 18)
6) Once the Maxi Sky 2 Transportable is
secured inside the receiving module, the
batteries have to be charged. To enable the
charging function:
a. If a C-Stat Maxi Sky 2 Transportable has
been inserted into the receiving module,
place the ceiling lift under the charging
station located on the side of the Kwiktrak, so
the contact blades of the C-Stat interface are
in contact with the charging station. (Fig. 19)
b. If an ECS Maxi Sky 2 Transportable is
installed into the receiving module, plug de
ECS cable of the module into the ECS
interface located on top of the Maxi Sky 2
Transportable. The green light located on the
ECS interface of the Maxi Sky 2
Transportable indicates that the ceiling lift
has access to power coming from the
Kwiktrak. (Fig. 20)
REMINDER:
Make sure the ECS Maxi Sky 2 Transportable
LED light is green (Fig. 21) and the display
shows the charging state of the batteries. For
the C-Stat Maxi Sky 2 Transportable, make sure
the display shows the charging state of the
batteries. (Fig. 22)
Installing/Removing Maxi Sky 2 Transportable
CAUTION: To ensure proper functionning, Maxi
Sky 2 Transportable has to be properly charged
once installed into the receiving module.
Fig. 17
Fig. 18
Fig. 19
Fig. 20
ECS LED light
Display
Battery
Symbol
Fig. 21
Fig. 22

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11Installing/Removing Maxi Sky 2 Transportable
Finish installation of the Maxi Sky 2 Transportable into the Receiving Module
7) Bring the strap down and remove the remote
from the strap; (Fig. 23)
8) Connect the spreader bar to the Maxi Sky 2
Transportable strap; (Fig.24)
Fig. 23
Fig. 24

001-31430-EN rev.1 • 05/2017
Install/Remove Maxi Sky 2 Transportable12
Prepare to remove the Maxi Sky 2 Transportable from the Receiving Module
This step should be taken when the Maxi Sky 2 Transportable has to be transported from one
room to another.
Locate a stepladder and bring it to the room where the Maxi Sky 2 Transportable will be taken
out of the receiving module:
1) Remove the spreader bar connected to the
Maxi Sky 2 Transportable strap; (Fig. 25)
2) Bring the strap up to remove it out of the way
and hook the remote to the strap, as shown,
to reduce risk of tripping when climbing up
the stepladder; (Fig. 26)
3) Turn off the power of the Maxi Sky 2
Transportable by pulling out the emergency
stop and look for the green light LED
indicator to shut down; (Fig. 27)
WARNING: Failure to properly remove strap and remote out of the way may increases risks of
injuries.
Fig. 25
Fig. 26
Fig. 27

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Install/Remove Maxi Sky 2 Transportable 13
How to remove the Maxi Sky2 Transportable from the Receiving Module
1) Ensure the unit is not charging anymore:
a. If you are using a Maxi Sky 2 ECS
Transportable, unplug the ECS cable from
the unit; (Fig. 28)
b. If you are using a Maxi Sky 2 C-Stat
Transportable, move it away from the
charging station. (Fig. 29)
2) Open the door of the receiving module to
lock the receiving module in place in order to
safely remove the Maxi Sky 2 Transportable;
(Fig. 30)
3) With your nger, push the slider up, while
slowly rolling the Maxi Sky 2 Transportable
outside of the receiving module, one set of
wheels at a time; (Fig. 31)
4) Place the Maxi Sky 2 Transportable on a cart
or workplace that will allow you to bring the
unit in another room; (Fig. 32-Fig.33-Fig. 34)
5) OPTIONAL: If the Maxi Sky 2 Transportable
is to be stored temporarily, charge it using
the charger. To enable the charge, push in
the Emergency Stop. (page 10, step # 5)
REMINDER:
If the unit is to be placed into another receiving
module for use in another room, follow installing
steps on page 8.
WARNING: When the wheels are no longer
inside the receiving module, the weight of the
ceiling lift is suddenly released and may
prompt user to drop unit.
CAUTION: To prevent possible damage to
product, do not open door under clip on
accessories such as charging/detection station.
CAUTION: After the Maxi Sky 2 Transportable was removed, close the door of the receiving module.
The door must be closed to ensure its functionality is maintained.
WARNING: To avoid bodily injuries, do not
open door when receiving module is inside
an accessory such as a turn-table, an
exchanger or a gate.
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
ECS
Fig. 33
C-Stat
Fig. 34

001-31430-EN rev.1 • 05/2017
Care and Maintenance14
The equipment is subject to wear and tear, and the following maintenance instructions must be
acted upon when specied to make sure the equipment remains within its original manufacturing
specications. Care and Maintenance instructions must be carried out in accordance with the
preventive maintenance list below.
Customer obligations must be carried out by qualied personnel in accordance with the
instructions in this manual.
NOTE: Using lead-acid batteries below 5% charge can damage the battery resulting in shorter battery
life. The 5% charge is indicated by the critical battery level symbol ashing on the display. At this time,
the ceiling lift will allow only the down function. Make sure to recharge the batteries as soon as
possible. Let the batteries recharge for a complete charging cycle.
WARNING: Do not use the charger in the presence of ammable anaesthetic gases. These are
inammables. The charger might generate a spark, which could cause an explosion.
Care and Maintenance
WARNING: Safety related maintenance and authorized service must be carried out by qualied
personnel, fully training in servicing procedures by ArjoHunleigh, and equipped with correct
tools and proper documentation, including Parts List and Service Manual. Failure to meet
these requirements could result in personal injuries and/or unsafe equipment.
NOTE: If the product does not work as intended, immediately contact your local ArjoHuntleigh agent
for support.
WARNING: The maintenance points listed below are the manufacturer’s basic
recommendations. In some cases, more frequent inspections should be carried out.
Continuing the use of this equipment without conducting regular inspections or when a fault
is acknowledged will seriously compromise the safety of the user or the bystanders. Service
and preventive maintenance can be arranged with the manufacturer. Preventive maintenance
specied in this manual can prevent accidents and reduce the costs associated with
unexpected repairs.

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Care and Maintenance 15
Care and Maintenance
Inspection
The following is a list of actions for inspection to be conducted every time the Maxi Sky 2
Transportable is installed into a receiving module and is destined to be used by a caregiver.
The receiving modules, for both the ECS system and the C-Stat system, must be dusted and
cleaned every month.
Points For Inspection / after every Maxi Sky 2 Transportable installation
1. Make sure the door of the receiving module can stay closed.
2. Make sure the door locks the receiving module in place, inside the Kwiktrak, when
opened.
NOTE: The door creates a friction between the receiving module and the Kwiktrak, so that
it remains locked in place. A substantial amount of force applied to the receiving module
may enable the receiving module to move inside the track.
3. Make sure the rivet and the slider are moving freely.
4. Inspect for evidence of external damage, corrosion or missing parts.
5. Inspect ECS cable for wear and tear.
6. Inspect the contact blades for evidence of external damage, broken or missing parts.
If the contact blades are damaged or altered, refer to Conversion Guide 001-31432-EN.
7. Inspect cleanliness and external aspect of contact blades.
8. Inspect wheels and make sure there is no damage and that they are moving freely.
Parts Description for Inspection
Slider
Door
Rivet
Contact Blades

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16
Cleaning
Cleaning
To clean the receiving module, wipe it down with a damp cloth using warm water and mild
detergent.
To ensure a smooth rolling surface for the trolley wheels, clean the inside of the track every four
months. To do so, insert a damps cloth in the opening and slide it from one end of the track to
the other.
Preventive and Maintenance Schedule
The receiving module must be part of an inspection by a qualied ArjoHuntleigh technician on
an annual basis to ensure proper functioning of its components, as well as the safety of the
patients and caregivers who use the system. Please contact your local representative to make
arrangements.