Aspen Pumps Mini orange User manual
mini & maxi orange pump / bomba
Manufactured by: Aspen Pumps Apex Way Hailsham East Sussex BN27 3WA United Kingdom
website: www.aspenpumps.com
Imported and Distributed by: / Importado y distributado para:
1244 Davol Street, Fall River MA 02720 Tel: 800-324-7832 Fax: 508 673-0115 email:[email protected]
www.airtecproducts.com
Product Warranty
•
Designed for installation above a false ceiling where possible, inside casing of
minisplit evaporator unit where space permits or inside lineset cover /
Diseñada para instalar sobre un techo falso donde sea posible, dentro del
gabinete del evaporador donde lo permita el espacio o dentro de la cubierta
de tuberia de cobre
•
Quick and easy to install / Rápido y fácil de instalar
•
Quietly and reliably pump condensate to a maximum height of 26 feet (Mini
Orange) or 65 feet (Maxi Orange) / Bombean el agua condensado hasta una altura
de 26 pies (Mini Orange) o 65 pies (Maxi Orange) de manera silenciosa y confiables
•
2 reservoir options supplied for installation flexibility / se ofrecen 2 opciones
de depósito para dar más flexibilidad a la instalación
Technical Data / Datos técnicos
ES
ENG
2
3
Kit includes / El paquete incluye
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
ES
ENG
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
NOTE: Check that all components are present before starting installation.
NOTA: Comprobar que estén presentes todos los componentes antes de iniciar la instalación.
Maxi Orange Performance Graphs
Graficas de comportamiento Maxi Orange
WITH CONSTANT 3 FOOT SUCTION LIFT /
CON EXTRACCIÓN DE SUCCIÓN
CONSTANTE DE 3 PIES
WITH NO SUCTION LIFT /
SIN EXTRACCIÓN DE SUCCIÓN
Mini Orange Performance Graphs
Graficas de comportamiento Mini Orange
WITH CONSTANT 3 FOOT SUCTION LIFT
/ CON EXTRACCIÓN DE SUCCIÓN
CONSTANTE DE 3 PIES
WITH NO SUCTION LIFT /
SIN EXTRACCIÓN DE SUCCIÓN
DO NOT RUN PUMP DRY, SERIOUS DAMAGE WILL OCCUR AND INVALIDATE WARRANTY.
NO HAGA FUNCIONAR LA BOMBA EN SECO, OCURRIRÁN DAÑOS GRAVES QUE DEJARÁN
NULA LA GARANTÍA.
ES
ENG
4
5
Important notes / Notas importantes
SIZING OF DISCHARGE HOSE
DIMENSIONAMIENTO DE LA MANGUERA DE DESCARGA
NOISE
RUIDO
POWER SUPPLY
ALIMENTACIÓN ELECTRICA
ES
ENG
ES
ENG
ES
ENG
Checklist / Lista de verificación
ITEM DESCRIPTION
1
2
3
4
5
6
7
8
ITEM DESCRIPTION
9
10
11
12
13
14
15
16
17
18
19
20
PREVENTION OF SIPHONING
PREVENCIÓN DEL EFECTO SIFON
ES
ENG
ENG
6
Product Safety / Seguridad del producto
ES
ENG
ES
7
A
B
A or B :
Example of a
ducted system
Ejemplo de una
sistema con canales
de aire
Inline for direct connection
to evaporator drain hose
En linea para conexion directo
a manguera de desague del
evaporador
Sumergible para montado en la
interior del bandeja de drenaje
Submersible panmount
for mounting on surface
of drainpan
Installation
–
reservoir / Instalación
–
depósito
ENG
ES
ENG
ES
8
ENG
ENG
ES
Installation
–
reservoir / Instalación
–
depósito
1
2
3
Example of a
ducted system
Ejemplo de una
sistema con
canales de aire
ES
1
2
3
Example of a
ducted system
ENG
ES
9
ENG
ES
ENG
ES
Installation – Drain Hose, Pump & Wiring
Instalación – Manguera de Drenaje,
Bomba y Cableado
10
ENG
ES
ENG
ES
Installation – Drain Hose, Pump & Wiring
Instalación – Manguera de Drenaje,
Bomba y Cableado
11
ES
ENG
CONFIRM MAIN POWER SUPPLY IS ISOLATED.
WIRING:
NOTE: CONNECTION OF THE HIGH LEVEL/OVERFLOW SWITCH IS MANDATORY AND FAILURE
TO DO SO WILL INVALIDATE PUMP WARRANTY!
Wiring / Cableado
CONFIRME QUE LA FUENTE DE ALIMENTACIÓN PRINCIPAL ESTÉ AISLADA.
NOTA: LA CONEXION DEL INTERRUPTOR POR ALTO NIVEL/DERRAME ES FUNDAMENTAL Y SI
NO SE REALIZA, SE INVALIDARA LA GARANTIA DE LA BOMBA!
Installation – Drain Hose, Pump & Wiring
Instalación – Manguera de Drenaje,
Bomba y Cableado
12
ENG
ES
13
N
NL 3G
neutral neutro
terminal block in condenser
bloque de terminales
en condensador
1 amp fuse
1 amp fusible
wire nut
or crimp
tuerca o
engarce
wire nut
or crimp
tuerca o
engarce
terminal block in
evaporator
bloque de terminales
en evaporador
incoming 115V AV
power terminals
permanently live
entrantes de 115V CA
terminales de aliment
permanentemente activos
pump bomba
ground tierra
green verde
white blanco
black negro
gray common gris común
5 amps max 5 amp. máx.
gray common gris común
5 amps max 5 amp. máx.
live activo
white blanco
black negro
ground tierra
ground tierra
5 amps max 5 amp. máx.
5 amps max 5 amp. máx.
purple (N/C) morado (norm. cerr.)
communication wire
cable de comunicación
cable de comunicación
L
3
G
L1
L1L2G
line 1 línea 1
terminal block in condenser
bloque de terminales
en condensador
1 amp fuse
1 amp fusible
terminal block
in evaporator
bloque de terminales
en evaporador
incoming 208/230V AC
power terminals
permanently live
entrantes de 208/230V CA
terminales de aliment
permanentemente activos
pump bomba
ground tierra
green verde
red rojo
black negro
line 2 línea 2
red rojo
black negro
purple (N/C) morado (norm. cerr.)
communication wire
L2
G
3
3
N
NL 3G
neutral neutro
terminal block in condenser
bloque de terminales
en condensador
1 amp fuse
1 amp fusible
wire nut
or crimp
tuerca o
engarce
wire nut
or crimp
tuerca o
engarce
terminal block in
evaporator
bloque de terminales
en evaporador
incoming 115V AV
power terminals
permanently live
entrantes de 115V CA
terminales de aliment
permanentemente activos
pump bomba
ground tierra
green verde
white blanco
black negro
gray common gris común
5 amps max 5 amp. máx.
gray common gris común
5 amps max 5 amp. máx.
live activo
white blanco
black negro
5 amps max 5 amp. máx.
5 amps max 5 amp. máx.
purple (N/C) morado (norm. cerr.)
communication wire
cable de comunicación
cable de comunicación
L
3
G
L1
L1L2G
line 1 línea 1
terminal block in condenser
bloque de terminales
en condensador
1 amp fuse
1 amp fusible
terminal block
in evaporator
bloque de terminales
en evaporador
incoming 208/230V AC
power terminals
permanently live
entrantes de 208/230V CA
terminales de aliment
permanentemente activos
pump bomba
ground tierra
green verde
red rojo
black negro
line 2 línea 2
red rojo
black negro
purple (N/C) morado (norm. cerr.)
communication wire
L2
G
3
3
orange wire – do not use, isolate with wire nut
cable naranja – no la use, aislar con una tuerca de cable
orange wire – do not use, isolate with wire nut
cable naranja – no la use, aislar con una tuerca de cable
orange wire – do not use, isolate with wire nut
cable naranja – no la use, aislar con una tuerca de cable
THESE ARE TYPICALLY THE COMMUNICATIONS TERMINALS
COMUNMENTE CORRESPONDEN A LOS TERMINALES DE COMUNICACION
orange wire – do not use, isolate with wire nut
cable naranja – no la use, aislar con una tuerca de cable
* THESE ARE TYPICALLY THE COMMUNICATIONS TERMINALS IN SINGLE AND MULTIZONE SYSTEMS.VRF SYSTEMS ARE
WIRED DIFFERENTLY, REFER TO FACTORY APPROVED DIAGRAMS FOR CORRECT WIRING INSTRUCTIONS.
* TÍPICAMENTE ESTÁS SON TERMINALES DE COMUNICACIÓN EN SISTEMAS DE UNA ZONA Y MULTI-ZONA. LOS SISTEMAS
VRF(FLUJO VARIABLE DE REFRIGERANTE) SON ALAMBRADOS DE MANERA DIFERENTE, CONSULTE LOS DIAGRAMAS
APROBADOS DE FÁBRICA PARA LAS CORRECTAS INSTRUCCIONES DE ALAMBRADO Y/O CONEXIONADO.
ENG
ES
ENG
ES
DO NOT LEAVE SITE BEFORE ENTIRE CONDENSATE DRAIN INSTALLATION IS
THOROUGHLY TESTED FOR CORRECT AND CONSISTENT OPERATION.
NO SE VAYA ANTES DE QUE TODA LA INSTALACIÓN DE DRENAJE DE
CONDENSADO EST TOTALMENTE PROBADA EN CUANTO A SU FUNCIONAMIENTO
CORRECTO Y CONSTANTE.
PUMP MAY
BE NOISY ONLY WHILE AIR IS EXPELLED DURING INITIAL START-UP. IF
NOISE PERSISTS AFTER START-UP, THIS INDICATES A SIPHONING OR AIR
LEAKAGE PROBLEM, DO NOT RUN PUMP!
LA BOMBA PUEDE SER RUIDOSO SOLAMENTE MIENTRAS
SE EXPELE AIRE DURANTE EL ARRANQUE INICIAL. SI PERSISTE EL RUIDO
DESPUES DEL ARRANQUE, EL INDICAR UNA PROBLEMA DE SINFONAJE O
FUGAS DE AIRE, NO HAGA FUNCIONAR LA BOMBA!
ENG
ES
Installation – Drain Hose, Pump & Wiring
Instalación – Manguera de Drenaje,
Bomba y Cableado
14
15
Servicing / Servicio
ENG
ES
*
Troubleshooting / Localización de Averías
Fault: Pump runs all the time
1.
2.
3.
4.
Fault: Pump runs but does not pump any water
1.
Fault: Pump doesn’t operate at all
1.
2.
Avería: La bomba funciona permanentemente
1.
2.
3.
4.
AverÌa: La bomba funciona pero no bombea agua
1.
AverÌa: La bomba no funciona en absoluto
1.
2.
ENG
ES
WARNING:
1. THESE PUMPS ARE APPROVED FOR USE WITH WATER ONLY.
2. DO NOT USE THESE PUMPS IN OILY OR VERY DUSTY ENVIRONMENTS.
3. RISK OF ELECTRIC SHOCK. CLASS 1 PUMPS (MINI ORANGE) MUST BE CORRECTLY GROUNDED USING
GROUND CONDUCTOR SUPPLIED.
4. SIZE PUMP TO HANDLE MAXIMUM CONDENSATE FLOW UNDER WORST CASE CONDITIONS.
5. CHECK THAT PUMP VOLTAGE MATCHES EVAPORATOR VOLTAGE BEFORE STARTING INSTALLATION.
6. INSTALL, PIPE AND WIRE STRICTLY IN ACCORDANCE WITH MANUFACTURERS INSTRUCTIONS.
DO NOT USE DISCHARGE HOSE LARGER THAN 1/4” i.d.
7. DO NOT OPERATE PUMP WITHOUT FILTER.
8. DO NOT RUN PUMP DRY, SERIOUS DAMAGE WILL OCCUR AND INVALIDATE WARRANTY.
9. INSPECT PUMP REGULARLY, CLEAN RESERVOIR AND FILTER AND ENSURE THAT FLOAT OPERATES
FREELY AT ALL TIMES.
10. CAUTION: DO NOT OPERATE THIS PUMP WHEN CLEANING CHEMICALS ARE PRESENT IN THE
CONDENSATE DRAINAGE SYSTEM.
11. AFTER INITIAL INSTALLATION AND/OR MAINTENANCE, DO NOT LEAVE SITE UNTIL PUMP HAS BEEN
TESTED FOR CORRECT OPERATION.
16
All minisplit piston pumps share some common characteristics:
This means that when they are activated, they will self prime, however during this initial period they
will draw in air and while this is happening they will be running both hot and dry.
Because of this, they will emit a clicking noise which is entirely normal during the initial start
up phase only, (usually around 10 seconds or less) and this will stop when all of the air in the pump
intake has been purged and the pump becomes cooled and lubricated by the water owing through
it.
IF THE CLICKING NOISE IS HEARD WHILE THE PUMP IS OPERATING AFTER THE INITIAL
START UP HAS BEEN COMPLETED, THIS IS AN ABNORMAL SITUATION WHICH INDICATES
THAT THERE IS A PROBLEM AND THE PUMP IS RUNNING WITHOUT COOLING OR
LUBRICATION AND IS OVERHEATING.
This usually occurs in a split pump because the intake hose (¼” clear vinyl hose between the reser-
voir and the pump) has emptied itself due to a siphoning effect created by atmospheric pressure.
THEREFORE IT IS VITAL THAT THE INTAKE HOSE IS KEPT FULL OF WATER AT ALL TIMES SO
THAT NO AIR IS PRESENT FOR THE PUMP TO DRAW IN WHEN IT STARTS OPERATING.
AS LONG AS THE INTAKE HOSE REMAINS FULL OF WATER, EVERY TIME THE PUMP STARTS
UP IT IS IMMEDIATELY COOLED AND LUBRICATED BY THE WATER FLOWING THROUGH IT
AND WILL OPERATE AS DESIGNED, WITH MINIMAL NOISE.
EACH PUMP IS FITTED WITH A THERMAL OVERLOAD PROTECTOR WHICH WILL DEACTIVATE
IT IN CASE OF OVERHEATING, HOWEVER, ONCE IT COOLS DOWN IT WILL BEGIN TO OPER-
ATE AGAIN, AND IF THE PUMP IS ALLOWED TO CONTINUE TO OPERATE FOR A SUSTAINED
PERIOD OF TIME IN THIS CONDITION, IT WILL FAIL.
In some applications, the vertical distance between the reservoir and the pump can be up to 6 feet
and the longer this distance, the longer the pump will have to operate hot and dry before it evacuates
the air from the intake tube and, therefore, the longer time it will have in which to damage itself.
If the end of the discharge hose is lower than the level of the drain pain in the evaporator, the weight
of the water in the discharge hose plus atmospheric pressure on the water in the drain pan will cause
the water to continue owing, EVEN AFTER THE PUMP HAS SWITCHED ITSELF OFF, until all the
water in the system has evacuated itself.
USING DISCHARGE HOSE OTHER THAN THE SIZE SPECIFIED (¼” ID)
MAY RESULT IN REDUCED PERFORMANCE.
Guidelines for Installation of Discharge Hosing
17
DRAIN PAN
PUMP
RESERVOIR BREATHER TUBE
DRAIN PAN
PUMP
RESERVOIR BREATHER TUBE
PUMP
DRAIN PAN
ATMOSPHERIC
PRESSURE
RESERVOIR BREATHER TUBE
DRAIN PAN
PUMP
RESERVOIR BREATHER TUBE
DRAIN PAN
RESERVOIR BREATHER TUBE
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
DRAIN PAN
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
RESERVOIR BREATHER TUBE
DRAIN PAN
ATMOSPHERIC
PRESSURE
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
ATMOSPHERIC
PRESSURE
RESERVOIRBREAT HER TUBE
DRAIN PAN
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
RESERVOIR BREATHER TUBE
21
43
21
43
Drain pan lls with water which ows into reservoir.
Intake hose between reservoir and pump is empty (lled
with air).
Rising water lifts oat activating pump, which self primes
by drawing water up from reservoir. During this period the
pump is operating hot and dry and will click loudly. Once
the air in the intake hose has been purged, water entering
the pump cools and lubricates it so that the clicking noise
becomes a low hum. Water ows through the pump and out
of the discharge hose.
Water level in the reservoir has now receded enough to
drop the oat, deactivating the pump. However, the weight
of the water in the discharge hose plus atmospheric pres-
sure at the drain pan outlet forces the water remaining in
the intake hose to continue owing out through the pump
until the reservoir, intake hose, pump and discharge hose
are completely empty, at which point the siphoning stops.
As the evaporator produces more condensate, the drain
pan again lls up with water which ows into the reservoir.
Since the intake hose is lled with air again, the cycle
repeats itself.
RESULT: EVERY TIME THE PUMP
RUNS HOT AND DRY, IT SUSTAINS A
SMALL AMOUNT OF DAMAGE WHICH
CAUSES PREMATURE WEAR.
THE NEXT TIME THE PUMP STARTS UP
DRY, IT MAY RUN FOR 11 SECONDS
BEFORE IT COOLS DOWN, THE NEXT
TIME 12 SECONDS AND SO ON.
ALSO, WHILE THIS IS OCCURRING,
THE PUMP IS CLICKING LOUDLY.
THIS IS ACCEPTABLE DURING THE
INITIAL START UP PHASE, BUT NOT
ACCEPTABLE DURING SUBSEQUENT
OPERATIONS OF THE PUMP.
WHEN YOU CONSIDER THAT THIS
WILL OCCUR A NUMBER OF TIMES EV-
ERY DAY OF THE COOLING SEASON
IT IS EASY TO SEE THAT THE DAMAGE
WILL RAPIDLY ACCUMULATE. IF THE
PUMP IS ALLOWED OPERATE IN THIS
CONDITION REPEATEDLY, THE NOISY
PERIOD WILL GET LONGER AND LON-
GER OVER THE COOLING SEASON
UNTIL THE CUSTOMER COMPLAINS
OR THE PUMP EVENTUALLY FAILS.
THIS CAN EASILY BE AVOIDED BY
INSTALLING THE DISCHARGE HOSING
CORRECTLY WITH AN AIR GAP WHICH
WILL EQUALIZE THE ATMOSPHERIC
PRESSURE AND ELIMINATE THE
SIPHONING EFFECT.
Failure to follow correct Discharge Hose installation will damage pump.
18
DRAIN PAN
PUMP
RESERVOIR BREATHER TUBE
DRAIN PAN
PUMP
RESERVOIR BREATHER TUBE
PUMP
DRAIN PAN
ATMOSPHERIC
PRESSURE
RESERVOIR BREATHER TUBE
DRAIN PAN
PUMP
RESERVOIR BREATHER TUBE
DRAIN PAN
RESERVOIR BREATHER TUBE
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
DRAIN PAN
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
RESERVOIR BREATHER TUBE
DRAIN PAN
ATMOSPHERIC
PRESSURE
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
ATMOSPHERIC
PRESSURE
RESERVOIRBREAT HER TUBE
DRAIN PAN
MINIMUM
6”
MAXIMUM
2”
3/4”
PVC OR
COPPER PIPE
PUMP
AIR GAP
RESERVOIR BREATHER TUBE
21
43
21
43
Drain pan lls with water which ows into res-
ervoir. Intake hose between reservoir and pump is
empty (lled with air).
Rising water lifts oat, activating pump, which
self primes by drawing water up from reservoir.
During this period the pump is operating hot and
dry and will click loudly. Once the air in the intake
hose has been purged, water entering the pump
cools and lubricates it so that the clicking noise
becomes a low hum. Water ows through the
pump and out of the discharge hose.
Water level in the reservoir has now receded
enough to lower the oat which deactivates the
pump, however, since an air gap is included in
the discharge hose, atmospheric pressure is
equalized at both ends of the hose system so the
siphoning effect cannot occur and THE INTAKE
HOSE REMAINS FILLED WITH WATER.
The drain pan again lls up with water which
ows into the reservoir and activates the pump.
THE INTAKE HOSE IS ALREADY FILLED WITH
WATER so no air is sucked in, and the pump is
immediately cooled and lubricated.
NO CLICKING NOISE IS HEARD.
THE PUMP IS NOW OPERATING
ENTIRELY WITHIN NORMAL
PARAMETERS AND IS IN NO DANGER
OF OVERHEATING OR FAILING.
NOTE: THIS APPLIES ONLY TO
INSTALLATIONS WHERE THE POINT
AT WHICH THE CONDENSATE WATER
EMERGES FROM THE DRAIN HOSE
OR PIPE IS BELOW THE DRAIN PAN
IN THE EVAPORATOR.
IF THE END OF THE PUMP
DISCHARGE HOSE OR PIPE IS
ABOVE THE LEVEL OF THE DRAIN
TRAY IN THE EVAPORATOR NO
SIPHONING CAN OCCUR AND AN
AIR GAP IS NOT REQUIRED.
Typical sequence of operation for correct Discharge Hose installation with air gap.
19
ADVERTENCIA:
1. ESTAS BOMBAS ESTAN APROBADA SOLAMENTE PARA USO CON AGUA.
2. NO LA USE EN AMBIENTES ACEITOSOS NI CON MUCHO POLVO.
3. PELIGRO DE DESCARGA ELÉCTRICO. LAS BOMBAS DE CLASE 1 (MINI ORANGE) DEBEN ESTAR
CONECTADA CORRECTAMENTE A TIERRA USANDO EL CONDUCTOR A TIERRA SUMINISTRADO.
4. SELECCIONE LA BOMBA PARA RECIBIR MÁXIMO FLUJO DE CONDENSADO BAJO LAS PEORES
CONDICIONES DEL CASO.
5. COMPROBAR QUE EL VOLTAJE DE LA BOMBA CUMPLEAN CON EL VOLTAJE DE SUMINISTRO DEL
EVAPORADOR ANTES DE COMENZAR LA INSTALACIÓN.
6. INSTALE, PONGA TUBERÍAS Y CABLES ESTRICTAMENTE EN CONFORMIDAD CON LAS INSTRUCCIONES
DEL FABRICANTE. NO LA USE UNA MANGUERA DE DESCARGA MAS GRANDE QUE ¼” de d.i.
7. NO HAGA FUNCIONAR LA BOMBA SIN EL FILTRO.
8. NO HAGA FUNCIONAR LA BOMBA EN SECO, OCURRIRÁN DAÑOS GRAVES QUE DEJARÁN
NULA LA GARANTÍA.
9. INSPECCIONE LA BOMBA REGULARMENTE Y LIMPIE EL DEPÓSITO Y EL FILTRO. EL INTERRUPTOR DE
FLOTADOR DEBE FUNCIONAR LIBREMENTE EN TODO MOMENTO.
10. PRECAUCIÓN: NO OPERAR ESTA BOMBA CUANDO EN EL SISTEMA DE DESAGUE ESTÉN PRESENTES
PRODUCTOS QUIMICOS DE LIMPIEZA.
11. DESPUÉS DE INSTALACIÓN INICIAL, O MANTENIMIENTO, NO SE VAYA SIN HABER PROBADO EL
FUNCIONAMIENTO CORRECTO DEL BOMBA.
20
Other manuals for Mini orange
3
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1
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