Asyril Asycube 380 User manual

Asycube 380 & 530
Operating manual
Document
Asyril_ ASYCUBE-
380_530_Operating_Manual_EN
000.101.151
Version
B
Date
23.07.2019

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
2/50
Table of contents
1. INTRODUCTION .............................................................................................................................. 4
GENERAL INFORMATION........................................................................................................... 4
SAFETY PRECAUTIONS............................................................................................................. 5
General safety precaution................................................................................................... 5
Danger................................................................................................................................... 6
WARRANTY INFORMATION........................................................................................................ 7
2. DESCRIPTION.................................................................................................................................. 8
OVERVIEW OF THE PRODUCT................................................................................................... 8
GENERAL CHARACTERISTICS................................................................................................... 9
Technical features................................................................................................................ 9
Overall dimensions............................................................................................................. 10
Visual signals...................................................................................................................... 11
Maximum permissible external force on the platform ( Asycube 380 and 530)........ 12
Permissible platform weight.............................................................................................. 12
Maximum plate displacement........................................................................................... 12
Work surface....................................................................................................................... 13
ELECTRICAL INTERFACES....................................................................................................... 14
Overview.............................................................................................................................. 14
Power connection............................................................................................................... 15
Fuse ..................................................................................................................................... 17
Communication................................................................................................................... 18
Backlight synchronisation.................................................................................................. 18
Digital inputs 1 and 2 ......................................................................................................... 19
Digital output for hoppers 1 and 2.................................................................................... 19
Purge connector ( Asycube 380 only)............................................................................. 20
MECHANICAL INTERFACES..................................................................................................... 21
Attachment of the Asycube............................................................................................... 21
ACCESSORIES AND OPTIONAL MODULES............................................................................... 22
Additional platform ............................................................................................................. 22
Backlight.............................................................................................................................. 24
Cables.................................................................................................................................. 25
Hopper................................................................................................................................. 26
3. TRANSPORTATION, HANDLING AND INSTALLATION....................................................... 30
PACKAGING OF THE PRODUCT,TRANSPORTATION AND HANDLING....................................... 30
UNPACKING INSTRUCTIONS ................................................................................................... 30
INSTALLATION AND STORAGE ENVIRONMENT ........................................................................ 31

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
3/50
Installation environment .................................................................................................... 31
Storage environment ......................................................................................................... 31
4. MAINTENANCE AND REPAIR.................................................................................................... 32
SAFETY INSTRUCTIONS.......................................................................................................... 32
MAINTENANCE........................................................................................................................ 32
Periodic maintenance schedule....................................................................................... 32
Removing/replacing the platform..................................................................................... 33
Platform in purge configuration ........................................................................................ 35
Checking and cleaning the platform................................................................................ 36
Replacing ball joints Asycube 380 and 530.................................................................... 36
REPAIRS................................................................................................................................. 39
Replacing/installing the backlight for Asycube 380 and 530 ....................................... 40
Recover IP address using default IP address................................................................ 44
TECHNICAL SUPPORT............................................................................................................. 47
For better service … .......................................................................................................... 47
Contact................................................................................................................................. 47
5. ANNEXES........................................................................................................................................ 48
CE CERTIFICATE .................................................................................................................... 48

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
4/50
1. Introduction
General information
The following document is the property of Asyril S.A. and may not be copied or circulated without
permission. The information contained in this document is subject to change without notice for the
purpose of product improvement. Please read this document carefully before operating your product,
to ensure it is used correctly. Nevertheless, should you encounter difficulties during operation or
maintenance, please contact Asyril customer service.
The illustrations in this document may vary depending on the model purchased.
In this manual, the safety precautions that you must respect are classified as: “Danger”, “Warning” and
“Note”. The following symbols are used:
DANGER!
Failure to observe the instruction may result in serious injury.
DANGER!
Failure to observe this instruction may result in electrocution or serious injury due to
electric shock.
IMPORTANT!
Failure to observe this instruction may result in serious injury or damage to property.
NOTE:
The reader's attention is drawn to this point in order to ensure that the product is used correctly.
However, failure to respect this instruction does not pose a danger.
REFER TO…
For more information on a specific subject, the reader is invited to refer to another manual or
another paragraph.
IMPORTANT!
Under no circumstances may Asyril be held liable for any loss or damage arising from a failure to
observe the instructions contained in the “Safety precautions”. The customer is solely
responsible for ensuring the necessary instructions are passed on to all persons concerned.
NOTE:
All dimensions in this document are expressed in millimetres

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
5/50
Safety precautions
General safety precaution
Transportation
DANGER!
Be aware of the weight and take care when transporting the machine. For more
information, please refer to chapter 3 “Transportation, handling and installation”
General information
DANGER!
Make sure that all power sources and other cables are disconnected from the machine
before working on the product.
DANGER!
Only qualified personnel (trained by Asyril and with the relevant professional
experience) are authorised to work on this device.
DANGER!
Never unscrew the system's electrical boxes or protective covers. Serious physical
injury could result from electric shock. Only authorised Asyril SA personnel are allowed
to access these parts of the system for maintenance or for repair.
DANGER!
Do not plug or unplug cables of the system unless it is switched off.
DANGER!
Never modify the product. Unauthorised modification may cause the product to
malfunction, resulting in injury, electric shock, fire, etc.
DANGER!
Turn the machine off in the event of power failure. Failure to do so may cause the product
to suddenly start moving when the power is restored.
DANGER!
Do not use the product in a place where it may come in contact with water or oil droplets.
Disposal
When the product reaches the end of its service life, it must be disposed of in accordance with
regulations concerning industrial waste.
IMPORTANT!
All applicable laws, regulations, and standards must be observed when disposing of the
product

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
6/50
Danger
Safety equipment for operators
- For safety reasons, operators must wear protective eyewear when using the backlight
NOTE:
It is the customer's responsibility to install warning signs to inform anyone working around the
Asycube that they must wear the appropriate safety equipment.
Specific danger
Backlight
The Asycube has an integrated backlight that
consists of LEDs (Light Emitting Diodes).
These LEDs emit visible or invisible radiation
depending on the colour of the backlighting.
LED lighting can create discomfort, cornea,
retinal and lens damage.
Figure 1-1: Specific warnings
The LEDs used are class 0 according to norm EN 62471.It is the sole responsibility of customers to
document their specific application and instruct employees on procedures to limit exposure to LED
radiation. The following prevention measures can be recommended:
A. Interpose, insofar as the job allows, a high pass filter at x nm depending on the colour (see
2.5.2) under a fixed or adjustable connection between the source and the employee
B. When the implementation of the foregoing is not possible, provide workers with goggles or a
face shield suitable for blocking radiation beyond 700 nm;
C. Prohibit or limit as much as possible direct access to the light source (exposure in the axis of
radiation).
D. Establish a security perimeter to prevent operators from approaching the light source at
distances beyond the nominal ocular hazard recommended by the manufacturer.
E. In all cases, ensure that the means used properly mitigate exposure variables (characteristics of
safety screens or goggles to choose based on the wavelength operators are exposed to).
Sound level
The sound level of the Asycube during intensive use without components in the platform is less than
72 dB(A). Depending on the components distributed in the platform, the sound level may be higher.
In this case, it is the customer's or integrator's responsibility to implement the necessary measures to
meet the safety requirements for operators.

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
7/50
Warranty information
You will find all the Asyril warranty information (duration, scope of warranty) in the general conditions
of sale.

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
8/50
2. Description
Overview of the product
The Asycube is composed of a platform capable of vibrating in 3 orthogonal directions in order to
optimally distribute the components in the platform.
The vibrations of the Asycube will be configured according to the type of components in order to
guarantee an ideal process. The typical size of components that can be distributed in the platform
ranges from 15 mm to 60 mm for Asycube 380 and from 30 mm to 150 mm for Asycube 530.
It consists of:
(A) A 3D vibrating platform
(B) Electrical interfaces (communication, power
supply, I/O …)
(C) For more information on electrical
interfaces of the Asycube, please refer to
section “2.3.
Electrical interfaces” on page 14
(D) An integrated backlight (optional) that
allows easy recognition of the parts by a
camera placed above
Figure 2-1: Asycube feeder system
overview
For more information on how to remove or change the platform, please refer to section ”4.2.2.
Removing/replacing the platform” on page 33
For more information on the procedure to control the platform vibrations, please refer to the
HMI manual
For more information about the backlighting colour, see section “2.5.2. Backlight” on page 24
(B)
(A)
(C)

Asycube 380 & 530
Operating Manual
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Version: B
9/50
General characteristics
IMPORTANT!
Do not use the device outside the specifications. Failure to follow this instruction will
invalidate the warranty.
Technical features
Asycube 380
Asycube 530
Typical part size
length of side: 15 mm to 60 mm
length of side: 30 mm to 150 mm
Integrated high power
LED backlight
Optional
Optional
Interchangeable
backlight colour
(green, red, blue, white, infra-red), see
additional information in section 2.5.2
(green, red, blue, white, infra-red), see
additional information in section 2.5.2
Independent vibrations
in three orthogonal
directions
Interchangeable
vibration surface
For more information, please refer to
section 2.5.1. Additional platform
For more information, please refer to
section 2.5.1. Additional platform
Configurable vibration
frequency
20 to 30 Hz
20 to 28 Hz
Maximum weight on the
platform (components)
1.5 kg
2 kg
Digital output for
hoppers
2
2
Digital input
2
2
Analogue output
2
2
RoHS

Asycube 380 & 530
Operating Manual
000.101.151
Version: B
10/50
Overall dimensions
Characteristic
Asycube 380
Asycube 530
Footprint
C
257 mm
374 mm
D
498.5 mm
600 mm
G
147 mm
100 mm
Size of vibration
platform
A
254 mm
371 mm
B
325 mm
427 mm
E ± low frame travel
308 ± 6 mm
320 ± 8 mm
E ± high frame travel
333 ± 6 mm
345 ± 8 mm
F (rest position)
245 mm
255 mm
Weight with platform and backlight
20 kg
31 kg