ATH-Heinl Flex Lift 30 User manual

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USER’S MANUAL
ATH-Flex Lift

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CONTENT
INTRODUCTION .............................................................................................................................................. 3
General information....................................................................................................................................... 3
Description .................................................................................................................................................... 4
Operation ...................................................................................................................................................... 5
Technical data............................................................................................................................................... 6
Scope of delivery........................................................................................................................................... 8
INSTALLATION ................................................................................................................................................ 8
Floor foundation ............................................................................................................................................ 8
Place of installation........................................................................................................................................ 9
Installing...................................................................................................................................................... 10
OPERATION................................................................................................................................................... 12
Safety instructions ....................................................................................................................................... 12
Operation instruction ................................................................................................................................... 14
MAINTENANCE.............................................................................................................................................. 15
Troubleshooting........................................................................................................................................... 15
Maintenance plan ........................................................................................................................................ 17
Lubrication plan........................................................................................................................................... 17
DECLARATION OF CONFORMITY................................................................................................................ 20
SPARE PART LIST......................................................................................................................................... 21
ANHANG ........................................................................................................................................................ 34
Elektro-Schaltplan ....................................................................................................................................... 34
Elektro-Schaltplan ....................................................................................................................................... 35
WARRANTY CLAIM........................................................................................................................................ 36
CHECKING BOOK.......................................................................................................................................... 38
NOTES ........................................................................................................................................................... 51

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INTRODUCTION
General information
THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THIS MANUAL.
ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON-COMPLIANCE OF THIS
INSTRUCTIONS.
WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON-COMPLIANCE WITH SAFETY DEVICES:
ATTENTION: Follow the instructions to prevent personal injury or damage
TIP: Gives additional information on features and tips for efficiently using of the device.

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Description
1. Platform
2. Scissor arm
3. Base frame
4. Hydraulic cylinder
5. Hydraulic unit with control
6. Safety rail
7. Transport kit

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Operation
1. Lockable main switch with emergency stop function
For switching on and off and prevents a switching on/off from unauthorized persons.
2. Signal lamp
Indicates whether the lift is in stand-by.
3. Buzzer
Gives an acoustic and visual signal after reaching the CE-Stop.
4. Push button lifting
For lifting
5. Push button lowering
For lowering

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Technical data

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Type
ATH-Flex Lift 30
Capacity
3000 kg
Lifting time (at 2.000 kg)
20 s
Lowering time (at 2.000 kg)
28 s
Electrical system
1 X 230V/50Hz
Control voltage
DC24V
Motor
2,237 KW / 1450 Rpm
Fuse protection
3 C 16 A
Power cable
Min. 3x 1,5mm²
Protection class
IP 43
Hydraulic pressure ²
150-300 bar
Recommended hydraulic oil
Summer: H-LPD 32 (z.B.: OEST H-LPD 32 DD L)
Winter: H-LPD 22
Oil quantity
Appr. 12 l
Noise level
≤ 70 dB
Weight
540 kg
² The already factory-set hydraulic work pressure is adjusted to the maximum rating. The setting of the pressure
control valve may not be changed. Any changes to the settings could cause serious damages.
If the nominal load could be not lifted please contact our service team.
Load distribution
Q
Total weight of vehicle
P1
Max 3/5 x Q
P2
Max 2/5 x Q
Load disctribution
3/2
A
1.200 mm
² By changed distances the load capacity will be reduced.

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Scope of delivery
1
Basic package with:
•Scissor lift with already integrated hydraulic cylinders
Dimension:
Weight: 500 kg
2
Control with:
•Integrated hydraulic aggregate
•User’s manual with checking book
Dimension:
Weight: 50kg
If there is anything missing in the scope of delivery please contact our sales department!
Instructions for transport and storage:
- Lift with care, support the load with means which are suitable and in good order and condition.
- Avoid sudden raisings and jerky movements. Be careful at floor unevenness, cross-drain etc.
- Store the removed packing at a collecting place until disposal, so that they are not accessible for children or animals.
- Storage temperature: -10～+40 °C
INSTALLATION
Floor foundation
Requirements:
horizontal and even
Concrete thickness:
200 mm
Max. gradient:
10 mm
Concrete quality:
C20/25
Concrete curing time:
Min. 20 days
If soils do not comply with the requirements, there could evoke serious injuries to personal or damages to the lift.
Do not install the lift on asphalt, soft concrete floor etc.
The capacity of intermediate ceilings must be checked by the operator.

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Place of installation
A1
Min. 2.000mm
A2
Min. 700 mm
B1
Min. 700 mm
B2
Min. 1.000 mm
Admitted working temperatures:
-10/+50 °C
Max. admitted air humidity:
≤80% bei 30 °C
Hight over sea level:
≤2000m
Electrical connection & ground cable (see tecnical data) can be made with a plug connector (socket and plug device) or a
fixed connection.
Necessary supply lines:
See technical data
It MUST exist an emergency exit of min. 700 mm, also during a vehicle is lifted.
The installation in wet rooms as well as rooms with a risk of explosion is not allowed.

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Installing
This manual is not to be seen as an assembly instruction, it gives only advices and help for skilled personal.
For the following works are to be weared adequate clothes and individual safeguardings.
An incorrect installation and adjustments causes disclaimer of warranty
1. Positioning and adjustment of the lift and control box
2. Connection of hydraulic tubes
a. Carry the hydraulic tubes through the enclosed empty tube
b. Fix the tubes on the connections of the scissor lift and on the Y-connection on the control box.
Retighten all hydraulic connections.
3. Hydraulic oil
a. Fill in the hydraulic oil until the marking on the dipstick
b. For venting of the hydraulic circuit leave the tank cap open for the first 10 lifting movements.
4. Electrical connection
Hereby must be observed the general and local regulation. Therefore, this step can only be done only by
trained/skilled persons/experts.
Pay attention to the necessary supply (see technical data).
5. Install the ramps with locking’s on the scissor lift.

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6. Control before the first lifting
a. all screws, nuts and so on for tightness
b. all connections and cylinders for leaks and retighten them if necessary
c. the oil level
d. all electrical connections (see electric diagram) as well as the ground cable
e. that the hydraulic system will be vented completely by lowering the lift completely and pushing for appr.
15 seconds the button lowering further.
f. the function of the limit switch
g. that the sliding guides of the base frame and the platform are lubricated (see lubrication plan)
7. Lifting under load
a. Lift a load to appr. 500 mm height
b. Check that all the mounting points are in contact with the vehicle. If all points are in contact with the car,
the stage is straight.
8. Fill in after installing the enclosed checking book.
This information will be required in case of a possible claim.

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OPERATION
Safety instructions
1. Take care of a correct load
distribution of the vehicle
2. Changes of any kind on the lift are
not allowed
3. Leave the danger zone while
lowering the lift
4. It is not allowed to carry objects or
persons on the lifting arm resp. on
the lifted vehicle.
5. In case of danger that vehicle will
fall down leave immediately the
danger zone.
6. Avoid too much swivel movements
on the lifted vehicle
7. Lift may only be operated by skilled
personal.
8. Use a suitable roll protection
9. Only authorized persons are
allowed to enter the danger zone.
10. A proper maintenance and
inspection are necessary for a safe
work
11. Read and understood the user´s
manual before operating the lift
12. Do not work on defect lifts
13. Keep shearing points free while
moving the lift
14. Do not clean the lift under running
water.
15. While lifting and lowering the
danger zone must be keep free.

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BTR-Nr. 0030
Operating instructions
Stand:
Dezember 2010
18.12.2012
Scope and activities
abgezeichnet am:
10.12.2012
SCOPE OF APPLICATION
Vehicle lift
RISKS TO PEOPLE AND THE ENVIRONMENT
•Crushing point during the moving of the vehicle and/or parts
•Pinching - und shearing places during the moving of the vehicle and/or parts
•With a leaking system hydraulic oil can enter into the environment
PROTECTIVE MEASURES AND DIRECTIVES
•This User’s manual must be observed
•The lift have to be observed
•Operation only by trained personnel
•Pinching - und shearing places its surroundings
•Check the correct load capacity and load distribution of vehicles
•Secure vehicle against movement
•Daily perform a function test before starting
•Clear area if vehicle is in danger of falling
•No person carrying on the lift
•Keep free the area by lifting or lowering of the vehicles
BEHAVIOR IN THE EVENT OF FAILURE AND DANGER
•By any related operation incidents the lift have to secured and ensure for any
use
•Inform supervisors in case of defects
•Deficiencies can only be removed by the specialist
ASSISTANCE IN ACCIDENTS –FIRST AID
•Secure the scene of an accident
•First aid assistance have to keep informed the rescuer ________________
•and supervisors ________________
•Take care of the casualties.
•Place of the first aid kit and first aid book : ________________
•EMERGENCY CALL ________________
•Records all the information in the first aid book
MAINTENANCE, DISPOSAL

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•Repair services of lift are performed by:
________________
•Waste disposal (For example used oil) is responsible: ________________
Operation instruction
The product is intended for lifting of vehicles the respective technical data of the lift have to be attended.
1. Placing of lift
a. Push the button „lifting“ to be able to install both rolls of the moving set. Take care that they are in the
correct position on the crossbeam.
b. Lower the lift completely with the button „lowering“, thereby the back part of the lift places automatically
on the rolls.
c. Place the front adapter of the drawbar on the lift.
d. Position the control box on the platform and fix it if necessary while moving the lift.
e. Lock the ramps.
f. Now you can lift in front the lift with the drawbar and move the lift. Pay always attention to the control box.
g. Place the lift at a suitable location.
h. For placing the lift ready for operation follow the items a. –g. in reverse order.
2. Preparation
a. Read all safety instructions carefully before operating the lift.
b. Control of the ground clearance of the vehicle.
c. Place the vehicle central to the lift and drive on. Take care of the load distribution.
d. Place the suitable rubber disks on the platform of the lift. Pay attention that those are central under the
lifting points of the vehicle.
3. Lifting
a. Switch on the lift with the main switch
b. Lift the vehicle until a height of 100-150mm and stop the lifting by releasing the button “Lifting”.
c. Check if the vehicle stands safely on the lift and that the safety notches are activated.
d. Following lift further and observe the lifting process.
4. Lowering
a. Before lowering check if there are objects under the vehicle or the lift.
b. Press the lowering button, the lift will lift a few seconds, unlock the notches and then lowers
5. Termination
a. Remove the rubber disks from the lift.
b. Drive the vehicle off the lift.

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MAINTENANCE
Maintenance and repair works are only allowed to be done by authorized service partners or, after consulting ATH, by the
customer...
Before any maintenance and repair works the lift have to be disconnected from the power supply (main switch off,
disconnection of main plug). Make sure that a reconnection of the powers supply cannot occur.
Only skilled persons/experts are allowed to work on the electrical part of the lift respectively on the supply.
Troubleshooting
Symptoms
Reason
Troubleshooting
Problems while lifting
Lift does not raise when pressing the
button (motor doesn´t work)
Defects on the motor
Check the motor and replace if
necessary
Blown fuses because of e.g. voltage
fluctuation
Eliminate the cause and replace
fuses
Defect button and/or contact
Replace button and/or contact
Defect main switch and/or contact
Replace main switch and/or contact
Defect or insufficient supply line
Replace cable
Fluctuating or not enough voltage
Control voltage
Defect contactor
Replace contactor
Thermal relay has activated
Check thermal relay and motor
Mainboard defect
Check mainboard
Lift does not raise when pressing the
button (motor does work)
Hydraulic oil deficiency
Refill oil
Oil filter blocked
Clean oil filter
Oil loss
Replace defect parts
Opened lowering valve
Check and replace if necessary the
lowering valve
False sense of rotation of the motor
Change phases
Defect gear pump
Check the pump and replace it if
necessary
Admitted capacity was exceeded
Work within the indicated capacity
Relief valve was adjusted too low
Adjust relief valve to the max.
capacity
Lift raise jerkily
Air in hydraulic system
Bleed the hydraulic system
Dirty hydraulic oil
Change the hydraulic oil
Sliding guide are not lubricated
Lubricate the sliding guide
Lift raise after releasing the button
further
Defect button
Replace the defect button

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Problems while lowering
Lift does not lower
Mainboard defect
Check mainboard
Object under the lift
Remove object
Excess flow cutoff activated
Raise lift shortly, and push „DOWN“
again
Lowering valve will not be activated
Check electrical connections
Magnet coil of lowering valve defect
Replace magnet coil
Excess flow cutoff activated
Raise lift shortly, and push „DOWN“
again
Lowering valve defect
Replace it
Valve for lowering speed false
adjusted
Adjust
If the error cannot be found, lower the lift by using the emergency lowering screw and notify our Service.
Lift lowers to slowly or jerky
Valve for lowering speed false
adjusted
Adjust
Leaking hydraulic connections
Retighten and if necessary seal the
hydraulic connections
Lift lowers by itself
Leaking hydraulic hoses
Replace hydraulic hoses
Leaking hydraulic cylinders
Replace seals and clean hydraulic
system
Dirty or defect lowering valve
Cleaning or replacing the lowering
valve
Leaking non-return valve
Cleaning or replacing
Other problems
Abnormal noise of motor
Dirty oil filter
Clean oil filter
Air in hydraulic system
Bleed hydraulic system
Dirty hydraulic oil
Change hydraulic oi
Motor contactor was activated
Control the contact at the contactor
Replace the contactor
Control capacity of contactor
Replace the fuses
Control if cable is defect
Replace the cable

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Maintenance plan
Intervalls:
Components:
Examination to:
Daily
Rubber pads
Wear and Deformation
Lift structure
Apparent damages
Lift structure
Cleanliness
Hydraulic
Leakage
Safety devices
Apparent damages
Weekly
Magnets
Function and wear
Cylinder
Wear
Quarterly
Spindle and bolts
Wear and cleaning
Locking of ramps
Function and cleaning
Cylinder (dust seal)
Wear and deformation
Half-yearly
Electrical components
Damages
Oil level
Shortage
Yearly
Cylinder-seal
Oil leakage and deformation
Every 3 years
(Recommended)
Hydraulic oil
Change
Hydraulic-system
Cleaning
Every 6 years
Horses
Replacing
Lubrication plan
Intervalls:
Components:
Type of oil resp. grease:
Monthly
Spindle and bolts
Multi-purpose grease
Sliding guides
Multi-purpose grease
Quarterly
Synchronization ropes
Adhesive lubricant
Locking of ramps
Lubricate

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Maintenance and service instructions
Oil level control
1. Lower the lift completely
2. Remove the tank cap
3. Control the oil level on the dipstick
Oil change
1. Lower the lift completely
2. Remove the tank oil filling plug
3. Remove carefully the oil drain screw and drain the oil in a suitable retainer.
Clean the tank and oil filter to avoid a premature contamination of the hydraulic oil.
4. After the complete oil draining lock the tank with the oil drain screw
5. Fill the new oil into the tank
6. Lift and lower the lift and check, if the maximum lifting height is still correct. If necessary refill carefully.
The used oil must be disposed in accordance with all legal and federal requirements.
Venting of hydraulic system
For bleeding the hydraulic circuit leave the tank cap open for the first 10 lifting movements.
Lower the lift completely and push further for appr. 15 seconds the button Lowering so that the hydraulic system will be
completely. Vented.
Emergency drop in case of power failure
1. Turn the emergency lowering screw (103) slowly
counterclockwise and at the same actuate the control valve
several times by hand
2. After completely lowering close the emergency lowering
screw (103) by turning clockwise.
Lowering Valve
(103)
Control Valve
(104)

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Adjustment of valve for lowering speed
Loosen the counter-screw (1)
Adjust the lowering speed as described in the technical data.
By turning the stud screw (2) clockwise the lift lowers slowly, by turning it counterclockwise the lift lowers faster.

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DECLARATION OF CONFORMITY
Seriennummer / Serial number:
Konformitätserklärung
Declaration of conformity
Déclaration de conformité
Declaración de conformidad
Für / for / pour / para
Typ / Type / Type / Tipo
KFZ-Hebebühne
Car-lift
Ponts élévateurs
Elevador
ATH-Flex Lift 30
Wurden folgende einschlägige Bestimmungen beachtet
The following EG-directives are considered
Les Directives suivantes de l’Union européenne ont été respectées
Los siguientes directivas pertinentes de la Unión Europa fuen cumplido
2006/42/EC (Machine-Directive)
Folgende harmonisierten Normen und Vorschriften wurden eingehalten
The following harmonized standards are applied
Les normes harmonisées suivantes ont été appliquées
Los siguientes normas y reglamentos armonizados fuen cumplido
DIN EN 1493:2010 (Machine-Directive)
DIN EN 60204-1: 2006+A1:2009 (Low voltage directive)
Hersteller
Manufacturer
Fabricant
Fabricante
ATH-Heinl GmbH &Co. KG
Kauerhofer Straße 2
D-92237 Sulzbach-Rosenberg
Germany
Prüfinstitut
Institut of Quality
Institut de qualité
Instituto de calidad
CCQS UK Ltd.,
Level 7, Westgate House, Westgate road,
London W5 1YY UK
Referenznummer der technischen Daten:
Reference number for the technical data:
Numéro de référence des données techniques:
Número de referencia de los datos técnicos:
TF-C-0519-11-31-04-5A
Typ / Type / Type / Tipo
Herstellerbezeichnung
Designation of producer
Désignation du producteur
Denominación del fabricante
ATH-Flex Lift 30
Nummer des Zertifikats:
Number of the certificate:
Numéro du Certificat
Número del certificado
CE-C-0519-11-31-04-5A
Hiermit wird bestätigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien entsprechen.
Herewith we confirm that the above named machines are according to the named EC-directives.
Nous certifions par la présente la conformité des machines décrites ci-dessus aux Directives de l’Union européennes citées.
Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas de la Unión Europea.
ATH-Heinl GmbH &Co. KG
Kauerhofer Straße 2
D-92237 Sulzbach-Rosenberg
Germany
Im Dezember 2016
ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer)