Atlas Copco HB Series Maintenance and service guide

Safety and operating instructions
Hydraulic breakers
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Contents
INTRODUCTION ....................................................................7
About these Safety and Operating Instructions....................................7
SAFETY INSTRUCTIONS ...........................................................9
Signal words ....................................................................9
Qualification...................................................................10
Intended use ...................................................................10
Use other than intended ........................................................10
Protective equipment...........................................................10
Transport, precautions..........................................................11
Hydraulic installation, precautions...............................................11
Special parts, precautions.......................................................11
HP-accumulator ..............................................................11
Piston accumulator ...........................................................11
Media/consumables, precautions................................................12
Explosion and fire, precautions..................................................12
Electrical shock, precautions....................................................12
Falling stones, precautions......................................................13
Emissions, precautions.........................................................13
Handling machines, precautions.................................................13
Repair, precautions.............................................................13
Changes to the hydraulic attachment, precautions................................13
Environmental pollution, precautions............................................14
OVERVIEW........................................................................15
Equipment description..........................................................15
Function.......................................................................16
Signs / labels...................................................................17
Name plate ..................................................................17
Labels.......................................................................18
Signs..........................................................................18
Applications...................................................................18
Guarantee .....................................................................18
Removing the packaging .......................................................19
Scope of delivery ..............................................................19
TRANSPORT .....................................................................20
Transport using a crane.........................................................20
Transport using a forklift truck...................................................21
Transport using a truck.........................................................21
INSTALLATION ...................................................................22
Media/consumables............................................................22
Mineral hydraulic oil...........................................................22
Non-mineralhydraulicoil.......................................................22
Grease......................................................................22
Gas.........................................................................22
Manufacturing the adapter plate .................................................23
Installing the adapter plate ......................................................23
Attaching the hydraulic attachment to the carrier .................................24
Mechanicalmountingaspects..................................................24
Making the hydraulic connections...............................................25
Removing the hydraulic attachment from the carrier ..............................27
Dismantling the hydraulic connections...........................................27
Mechanical disassembly ......................................................27
3© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
ContentsHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Removing the adapter plate.....................................................27
DustProtector..................................................................28
Removal.....................................................................28
Installation...................................................................28
Working tool...................................................................29
Selecting the right working tool.................................................29
Installation...................................................................30
Removal.....................................................................31
OPERATION.......................................................................32
Preparations before starting.....................................................32
Switching the hydraulic breaker on and off .......................................33
Functional test .................................................................33
Correct operation...............................................................33
Working angle ...............................................................33
Advance.....................................................................34
Impact time ..................................................................34
Highambienttemperature......................................................34
Low ambient temperature......................................................34
Prohibited operation ...........................................................35
Lifting/Transporting............................................................35
Impacting....................................................................35
Moving objects...............................................................35
Levering.....................................................................35
Blank firing of the working tool .................................................36
Cylinder end positions.........................................................36
Working with safety equipment .................................................37
Underwater applications.......................................................37
Usage in tunnels..............................................................37
Hot applications..............................................................37
AutoControl System ............................................................37
AutoControlindailyuse........................................................37
AutoControlinspecialapplications..............................................37
StartSelect System AutoStart/AutoStop..........................................38
SwitchingbetweenAutoStart/AutoStop..........................................38
PowerAdapt ...................................................................40
MAINTENANCE ...................................................................41
Maintenance schedule..........................................................42
Depressurising the hydraulic system............................................43
Cleaning.......................................................................44
Preparations.................................................................44
Procedure...................................................................44
Lubrication.....................................................................44
Checkingthelubricantfilm.....................................................44
Automaticlubrication..........................................................45
Replacing the lubricant cartridge ...............................................45
ContiLube®IIoperation........................................................45
Manual lubrication............................................................46
Chiselpastefillingdevice......................................................46
Checking the tensioning bolts...................................................47
Checking the working tool ......................................................47
Checking the retainer bars ......................................................48
Checking the percussion piston impact surface ..................................48
Checking the wear bushes and impact ring ......................................48
Checking and cleaning the DustProtector system ................................49
Piston accumulator ............................................................50
Checking the pressure in the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Release the pressure from the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Filling/topping up the piston accumulator ........................................52
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
4
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPContents

HP-accumulator ................................................................53
Checkingtheexpansionbolts...................................................53
Checking the gas pressure ....................................................53
Checking the hydraulic lines....................................................53
Checking and cleaning the hydraulic oil filter ....................................53
Checking the adapter plate and the breaker box for cracks and/or wear.............54
Checking the adapter plate bolts for wear ........................................54
Bolt connections/Tightening torques ............................................55
TROUBLESHOOTING..............................................................59
The hydraulic breaker does not start ............................................59
Hydraulic breaker operates too slowly ...........................................60
Impact force too low ............................................................60
Impact rate too high and impact force too low ....................................60
Oil leaks from ports »P« und »T« ................................................61
Oil escapes between the cylinder cover and the cylinder ..........................61
Oil escapes from parts of the hydraulic breaker installation (connecting fittings, hoses
etc.) ...........................................................................61
Oil escapes from the working tool ...............................................61
Oil escapes from the high pressure accumulator .................................61
Oil or grease escapes from the ContiLube®II .....................................61
Operating temperature too high .................................................62
REPAIR...........................................................................63
Sending in the hydraulic attachment for repairs ..................................63
STORAGE ........................................................................64
Hydraulic breaker ..............................................................64
Short storage ................................................................64
Long storage ................................................................64
How to proceed after more than twelve months‘ storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Working tool ...................................................................65
Grease cartridges ..............................................................65
DISPOSAL........................................................................66
Hydraulic breaker ..............................................................66
Hydraulic hoses ...............................................................66
Hydraulic oil ...................................................................66
Chisel paste and grease cartridges ..............................................66
TECHNICAL SPECIFICATIONS .....................................................67
Noise declaration statement ....................................................67
EC Declaration of Conformity (EC Directive 2006/42/EC) .............................69
5© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
ContentsHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

INTRODUCTION
Thank you for choosing an Atlas Copco product! We have been working
according to a customer-oriented approach since 1873. Our innovative and
ergonomic solutions help our customers lower costs and achieve better business
results.
Atlas Copco has a worldwide, comprehensive sales and service network of
Customer Centers and dealers. Our professionals are specialists with a
thorough product knowledge and considerable application experience.
This allows us to offer our customers effective service and know-how throughout
the world, enabling them to achieve greater operating efficiency.
Atlas Copco Construction Tools GmbH
P.O. Box: 102152
Helenenstraße 149
D - 45021 Essen
Tel.: [phone]
About these Safety and Operating
Instructions
The aim of these Instructions is to familiarise you with the safe and effective
operation of the hydraulic attachment. You will also find instructions for regular
maintenance activities for the hydraulic attachment in this document.
Please read these Instructions carefully prior to the first attachment and use
of the hydraulic attachment.
In these instructions, the DustProtector version of the hydraulic breaker will be
referred to by the abbreviation DP.
The different designation of the texts means as follows:
Action step in a safety instruction
►
Action step
♦
Established operation process1.
2.
Explanation of the elements of a drawingA
B
C
Listing●
●
●
7© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
INTRODUCTIONHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Symbols used in illustrations have the following meanings:
permitted operation
prohibited operation
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
8
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPINTRODUCTION

SAFETY INSTRUCTIONS
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death.
Read these Safety and operating instructions and
specifically all safety instructions before using the
hydraulic attachment. This will:
●prevent the risk of injuries and fatal accidents for
yourself and others,
●protect the hydraulic attachment and other
property against material damage,
●protect the environment against environmental
damage.
Follow all instructions in these Safety and operating
instructions.
Store these Safety and operating instructions in the
document compartment of the carrier cab.
Anyone
●transporting,
●installing or removing,
●operating,
●maintaining,
●repairing,
●storing or
●disposing of
the hydraulic attachment must have read and
understood these Safety and operating instructions.
These Safety and operating instructions belong to
the hydraulic attachment. Keep it for the life of the
product. Ensure, if applicable, that any received
amendment is incorporated in the instructions. Hand
over the Safety and operating instructions if ever you
lend, rent out or sell the hydraulic attachment.
All safety regulations listed in this manual comply
with the laws and regulations of the European Union.
Also observe the additional national/regional
regulations.
Hydraulic attachment operation outside the European
Union is subject to the laws and regulations valid in
the country of use. Please observe any other, more
stringent regional regulations and legislation.
Read the carrier manufacturer's Safety and operating
Instructions before attaching the hydraulic attachment
to the carrier and operating it. Observe all
instructions.
Signal words
The signal words Danger, Warning, Caution, and
Notice are used as follows in these Safety and
operating instructions:
indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
DANGER
indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
WARNING
indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
CAUTION
The signal word NOTICE is used
to address practices related to
possible property damage but not
related to personal injury.
NOTICE
9© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Qualification
Transporting the hydraulic attachment is only
permitted if carried out by people who:
●are authorised to operate a crane or a forklift truck
according to the applicable national provisions,
●know all the relevant national/regional safety
provisions and accident prevention rules,
●have read and understood the safety and transport
chapter of these Safety and operating instructions.
Installing, maintaining, storing and disposing of
the hydraulic attachment are only permitted if carried
out by people who:
●know all the relevant national/regional safety
provisions and accident prevention rules,
●have read and understood these Safety and
operating instructions.
Operating the hydraulic attachment is only permitted
if carried out by qualified carrier drivers. Carrier
drivers are qualified if they:
●have been trained to operate a carrier according
to the national regulations,
●know all the relevant national/regional safety
provisions and accident prevention rules,
●have read and understood these Safety and
operating instructions.
Testing the hydraulic installation is only permitted
if carried out by professionals. Professionals are
people who are authorised to approve a hydraulic
installation for operation according to the national
regulations.
Repairing the hydraulic attachment is only permitted
if carried out by professionals trained by Atlas Copco
Construction Tools. These professionals must have
read and understood these Safety and operating
instructions. They must follow all safety instructions
and guidelines for repair. Otherwise the operational
safety of the hydraulic attachment is not guaranteed.
Intended use
Only attach the hydraulic breaker to a hydraulic
carrier of a suitable load-bearing capacity.
Only use the hydraulic breaker function of the device
to break or fragment concrete, stone and rocks.
Using the hydraulic breaker in and under water, in
tunnels, under the ground and for hot applications is
only possible if it has been fitted out with special
safety equipment.
Intended use also implies observing all instructions
in these Safety and operating instructions.
Use other than intended
Never operate the hydraulic breaker in an
environment where there is a risk of explosions.
Explosions will result in serious injury or death.
Never use the hydraulic breaker
●to transport or lift objects.
The lifted object can fall and cause serious injuries
or death.
●as a sledge hammer.
This will damage the hydraulic breaker, the
working tool and the carrier.
●as a crowbar.
This can cause the working tool to break.
●to push debris
This damages the hydraulic breaker.
Protective equipment
Personal protective equipment must comply with the
applicable health and safety regulations.
Always wear the following personal protective
equipment:
●protective helmet
●safety glasses with side protectors
●protective gloves
●protective shoes
●warning vest
●hearing protection
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
10
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS

Transport, precautions
WARNING Falling carrier
If the load-bearing capacity of the carrier used is
insufficient, the carrier will not be stable. It can topple
over and cause injuries and damage.
Using a carrier whose load-bearing capacity is too
high will greatly burden the hydraulic attachment
causing it to wear faster.
►Only attach the hydraulic attachment to a hydraulic
carrier of a suitable load-bearing capacity.
►The carrier must remain stable at all times.
►Read the carrier manufacturer's Safety and
operating Instructions before attaching the
hydraulic attachment to the carrier and operating
it. Observe all instructions.
Hydraulic installation,
precautions
WARNING Hydraulic pressure too high
If the hydraulic pressure is too high, the parts of the
hydraulic attachment will be exposed to excessively
high loads. Parts can break loose or burst causing
serious injuries.
►Lay the drain line of the pressure relief valve
directly in the tank to ensure the safe functioning
of the pressure relief valve!
►The pressure relief valve must be set at the
maximum static pressure.
►The pressure relief valve setting must be checked
to ensure that the maximum static pressure (see
chapter Technical specifications) of the hydraulic
installation is not exceeded at any time. Attach a
lead seal to the pressure relief valve.
►Prior to their first use, the safety facilities on the
hydraulic installation must be checked by a
professional/authorised monitoring body for their
quality (CE mark etc.), suitability and proper
functioning.
►If any significant changes are made to the
hydraulic installation, a new acceptance inspection
is to be carried out in accordance with the relevant
national safety provisions.
WARNING Hot hydraulic oil squirting out
The hydraulic system is under high pressure.
Hydraulic lines may spring a leak or burst. Hydraulic
oil squirting out can lead to serious injury.
►When attaching the hydraulic attachment do not
lay any hydraulic lines through the carrier's cab.
►Only use hydraulic lines which comply with the
following quality requirements:
Hydraulic hoses with 4 reinforcement steel wires
according to DIN EN 856 4SH,
Hydraulic pipes, seamless cold-drawn steel pipes
to DIN EN 10305.
Special parts, precautions
HP-accumulator
DANGER Danger of explosions
The HP-accumulator of the hydraulic breaker is filled
with nitrogen (N2). Filling it with any other gas may
trigger an explosion and lead to serious, possibly
fatal, injuries.
►Only fill the HP-accumulator with nitrogen (N2).
►Do not carry out any welding and soldering work
to the HP-accumulator.
►Check the HP-accumulator in accordance with the
national safety provisions.
WARNING Component coming loose abruptly
Risk of bursting
The HP-accumulator is under pressure, even when
the hydraulic system has been depressurised. Screw
connections might come loose unexpectedly and
cause injuries.
►Never unscrew the cover or the upper shell from
a pressurised HP-accumulator.
►Never carry out mechanical processing to the
HP-accumulator.
Piston accumulator
DANGER Danger of explosions
The integrated piston accumulator is filled with
nitrogen (N2). Filling it with any other gas may trigger
an explosion and lead to serious, possibly fatal,
injuries.
►Only fill the piston accumulator with nitrogen (N2).
11© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

WARNING Component coming loose abruptly
The piston accumulator is under pressure, even when
the hydraulic system has been depressurised. The
filling valve might come loose unexpectedly and
cause injuries.
►Never unscrew the filling valve »G« from the
pressurised piston accumulator.
Media/consumables,
precautions
WARNING Hot hydraulic oil under high
pressure
Hydraulic oil will squirt out under high pressure if
there is a leakage. The jet of oil might penetrate
people's skin and cause permanent damage. Hot
hydraulic oil can cause burns.
►Never use your hands to find leaks.
►Always keep your face away from a possible leak.
►If hydraulic oil has penetrated your skin consult a
doctor immediately.
WARNING Hydraulic oil spills
Spilt hydraulic oil can make a floor slippery. If people
slip they can be injured. Hydraulic oil is
environmentally harmful and must not penetrate the
ground or enter the water table or water supplies.
►Make sure not to spill any hydraulic oil.
►Immediately clean the floor if you have spilt
hydraulic oil.
►Observe all safety and environmental protection
provisions when handling hydraulic oil.
WARNING Skin infections/diseases due to
oil and grease
Hydraulic oil and grease can cause rashes (or even
eczema) if they come into contact with the skin.
►Avoid all skin contact with hydraulic oil and grease.
►Use a suitable skin protection product.
►Always wear safety gloves when working with
hydraulic oil or grease.
►Immediately clean any skin that has been
contaminated by oil or grease with water and soap.
Explosion and fire, precautions
DANGER Explosion and fire
Explosions cause serious injury or death.
If the working tool hits explosives, an explosion may
be the result.
►Never operate the hydraulic breaker in the direct
vicinity of explosives.
►Make sure that no explosives are hidden in the
rocks and stones.
►Check gas line position plans of the entire
construction area.
DANGER Explosion and fire
Operating the hydraulic breaker may create sparks
which ignite highly flammable gases. This may lead
to fire or an explosion.
►Never work in an environment with highly
flammable substances.
►Make sure that there are no hidden sources of gas
in the work area.
►Check gas line position plans of the entire
construction area.
DANGER Explosion and fire
Dust-rich air can form an explosive atmosphere which
may ignite when operating the hydraulic breaker.
This may lead to fire or an explosion.
►Never use the hydraulic breaker in an explosive
atmosphere.
►Always provide sufficient ventilation when working
in buildings or in a confined area.
Electrical shock, precautions
DANGER Electrical shock
Any contact of the hydraulic attachment with electric
circuits or other sources of electricity will lead to an
electric shock, resulting in serious injury or death.
The hydraulic attachment is not electrically insulated.
►Never work in the vicinity of electric circuits or
other sources of electricity.
►Make sure that there are no hidden circuits in the
work area.
►Check wiring diagrams.
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
12
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS

Falling stones, precautions
WARNING Fragments flying around
Fragments of material which come loose while
operating the hydraulic attachment may be flung
away and can cause serious injury if people are hit
by them. Small objects falling from a great height
can also cause serious damage.
During hydraulic attachment operation the danger
zone is considerably greater than during the
excavation operation due to fragments of stone and
pieces of steel flying around, and for this reason the
danger zone must, depending on the type of material
to be worked on, be enlarged correspondingly, or
secured in a suitable manner through corresponding
measures.
►Secure the danger zone.
►Stop the hydraulic attachment immediately if
anyone enters the danger zone.
►Close the windscreen and the side windows of the
driver's cab.
Emissions, precautions
WARNING Noise hazard
Operating the hydraulic attachment creates a loud
noise. Long term high sound pressure level can affect
your hearing.
►Wear suitable hearing protection.
WARNING Lung disease
Dust may be generated when operating the hydraulic
attachment. If dust from rocks or silica dust, produced
when operating the hydraulic attachment on rocks,
concrete, asphalt or other such materials, is inhaled
this may lead to silicosis (dust lungs, a severe lung
disease). Silicosis is a chronic disease which may
lead cancer and death.
►Wear a suitable breathing mask.
Handling machines,
precautions
WARNING Narcotics, alcohol and drugs
Narcotics, alcohol and medicinal drugs make their
users less alert and affect their ability to concentrate.
Negligence and incorrectly assessing a situation can
result in serious injury or death.
►Never work on or with the hydraulic attachment
when under the influence of narcotics, alcohol or
drugs which affect your alertness.
►Never allow other people who are under the
influence of narcotics, alcohol or drugs which affect
their alertness to work on or with the hydraulic
attachment.
Repair, precautions
WARNING Heavy parts falling
The main parts of the hydraulic breaker are heavy.
Unsuitable lifting attachments (e.g. ring or eye bolts)
may fail and cause heavy parts to fall. Falling parts
may cause serious injury.
►Never pull the percussion unit out of the breaker
box. Dismounting the percussion unit is only
permitted if carried out by professionals trained
by Atlas Copco Construction Tools. These
professionals must follow all safety instructions
and guidelines for repair.
►These professionals are only permitted to repair
the percussion unit if they use the sling gears
prescribed by Atlas Copco Construction Tools
when:
●removing the complete percussion unit.
●mounting or dismounting parts of the percussion
unit.
Changes to the hydraulic
attachment, precautions
WARNING Changes to the hydraulic
attachment
Changes to the hydraulic attachment or the adapter
plate may lead to serious injury.
►Never carry out any changes to the hydraulic
attachment or the adapter plate.
►Only use original parts or accessories approved
by Atlas Copco.
►Modifications that entail new hazards may require
a new procedure for assessing conformity.
13© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

WARNING Changes to the HP-accumulator
Changes to the HP-accumulator may lead to serious
injury.
►Never carry out any changes to the
HP-accumulator.
►Any modification will result in immediate
invalidation of the operating licence.
Environmental pollution,
precautions
NOTICE Environmental pollution due to hydraulic
oil
Hydraulic oil is permanently environmentally harmful.
Escaped hydraulic oil will lead to groundwater and
soil contamination. Organisms may die.
►Collect any hydraulic oil which escapes to avoid
environmental pollution. For minor volumes use
an absorbing medium (in case of an emergency
use soil). In case of major leakages contain the
hydraulic oil. It must not drain off and penetrate
the ground or enter the water table or water
supplies.
►Collect contaminated absorbing medium or soil in
a watertight box/container and close it tight.
►Contact an authorized waste management
company.
►Dispose of all contaminated material in accordance
with the applicable environmental regulations.
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
14
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS

OVERVIEW
Equipment description
The picture gives an overview of the main parts and
components of the hydraulic attachment. Actual
details may differ.
HB 5800/DP
N
A
D
H
C
E
F
G
J
I
K
L
O
M
N
B
HB 7000/DP
A
B
CD
E
F
G
H
I
J
K
L
M
N
N
O
15© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

HB 10000/DP
N
A
D
H
C
E
F
G
J
I
K
L
O
M
N
B
A. The hydraulic breaker is connected to the
carrier by the adapter plate. The adapter plate
is not included in the scope of supply of the
hydraulic breaker.
B. Tank line »T«
C. The HP-accumulator compensates pressure
variations in the hydraulic system.
D. Non-return valve of percussion compartment
ventilation
E. Automatic lubrication system ContiLube®II
F. The percussion piston is guided in the
cylinder.
G. The breaker box protects the percussion unit.
H. Working tool aperture protective cap
I. The working tool can be replaced as required.
The working tool is not included in the scope
of supply of the hydraulic breaker.
J. The DustProtector system prevents dust from
entering the percussion compartment (only on
the DP version).
K. The working tool is retained in the lower
breaker part.
L. StartSelect valve
M. Pressure line »P«
N. The swivel joint covers protect the swivel
joints.
O. The cylinder cover houses the nitrogen gas
(N2) filled piston accumulator and the control
mechanism.
Function
The operation of a hydraulic breaker is described in
a greatly simplified version below:
The pressure line »P« supplies oil at the operating
pressure of the carrier to the hydraulic breaker. The
tank line »T« returns the oil to the tank of the carrier.
The HP-accumulator compensates pressure
variations in the hydraulic system.
The percussion piston moves up and down in the
cylinder. When the percussion piston is in its lower
position, it impacts the working tool. The percussion
energy is transferred to the material to be broken via
the working tool.
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
16
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPOVERVIEW

Signs / labels
WARNING Missing warnings
The name plate and the labels on the hydraulic
attachment contain important information about the
hydraulic attachment and for personal safety. A
missing warning can cause personal hazards. The
signs and labels must always be clearly legible.
►Immediately replace any defective name plates
and labels.
►Use the spare parts list to order new name plates
and labels.
Name plate
Product group A:
Percussion unit (without breaker box)
B C D E F GA
Product group B:
Hydraulic breaker (percussion unit with breaker box)
A D C G F E H I
A. Model
B. Part number
C. Max. permissible operating pressure
D. Year of manufacture of product group
E. Name and address of manufacturer
F. Serial number
G. Weight of product group
H. The warning symbol and the book symbol
indicate that the Safety and Operating
Instructions must be read prior to use of the
hydraulic attachment and in particular the
chapter on Safety.
I. The CE symbol indicates that the hydraulic
attachment was produced in conformity with
CE. You can find further information about this
in the enclosed EC Declaration of Conformity.
17© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Labels
Sound Power
The label states the
guaranteed sound power level
in accordance with EC directive
2000/14/EC.
WA
xxx
dB
Transport warning
Never lift the hydraulic breaker
by the transport safety device.
This was not designed for lifting
and might break, causing the
hydraulic breaker to fall
Lubrication symbol
The label identifies a lubrication
point.
Gas pressure
The label indicates that the gas
pressure can only be checked
if the breaker has reached
operating temperature.
Gasdruck nur bei betriebswarmem Hammer prüfen!
Only check the gas pressure
when the hammer is at operating temperature!
Ne contrôler la pression d´azote que si le marteau
est à température de service!
Controllare la pressione del gas solo a mortello
a temperature d´esercizio!
¡Controlar la presión del gas sólo con el martillo
a temperatura de régimen!
Signs
The warning symbol and the
book symbol indicate that the
Safety and Operating
Instructions must be read prior
to use of the hydraulic
attachment and in particular the
chapter on Safety.
Applications
Type of applicationField
Trenchwork for utilities,
foundation work
General construction work
Heavily reinforced concrete,
demolition of power stations
and bridges
Demolition
Primary breakingRock mining/breaking
Secondary breaking, bench
leveling foundation work
Bench levellingTunneling*, mining*
Tunnel driving
Breaking up slagHigh temperature applications*
Demolition, Deepening
shipping channels
Underwater applications*
* only after consulting the Atlas Copco Customer Center/Dealer
in your area
Guarantee
The guarantee or product liability will be invalidated
by the following:
●Use other than intended
●Maintenance work not being carried out or being
carried out incorrectly
●The use of the wrong consumables
●The use of non-approved parts
●Damage due to wear
●Special applications without the required safety
facilities
●Damage due to improper storage
●Changes not carried out by or in consultation with
the manufacturer
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
18
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPOVERVIEW

Removing the packaging
♦Remove all the packaging material.
♦Dispose of it in accordance with the applicable
provisions.
♦Check that the delivery is complete.
♦Check the delivery for visual damage.
♦If any defects are found, consult the Atlas Copco
Customer Center/dealer in your area.
Scope of delivery
The hydraulic breaker is delivered complete with:
●Hydraulic breaker
●Test gauge lower wear bush
●Safety and Operating instructions
●Spare parts list
●EC Declaration of Conformity
Accessories as ordered:
●Working tool
●Hoses
●Service box
Special accessories as ordered:
●e.g. adapter plate with Allen screws and pairs of
lock washers
●e.g. base plate to construct an adapter plate with
Allen screws and pairs of lock washers
●e.g. hydraulic fittings for the carrier
●e.g. piston retainer
●e.g. calliper upper wear bush
19© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

TRANSPORT
WARNING Hoist tipping over / hydraulic
attachment falling
The hydraulic attachment is heavy. The hoist/lifting
equipment and/or hydraulic attachment tipping over
or falling may cause serious injury and material
damage.
►Only transport the hydraulic attachment with lifting
equipment with the right load-bearing capacity for
the weight of the hydraulic attachment.
►Only lift and secure the hydraulic attachment with
lifting gear (ropes, chains, shackles etc.) with the
right load-bearing capacity for the weight to be
lifted.
►Make sure that there is nobody near or under the
suspended hydraulic attachment.
WARNING Hydraulic breaker falling
The lifting eye may fail and cause the hydraulic
breaker to fall. This may cause serious injury and
material damage.
►Check the lifting eye before you lift the hydraulic
breaker. Never lift the hydraulic breaker with the
lifting eye if:
●the checkpoints (A) are worn and not protruding
anymore
or
the checkpoints (B) are worn and not recessed
anymore.
A
B
●the lifting eye is bent.
●you detect cracks in the lifting eye or the weld
seam.
►Contact the Atlas Copco Customer Center/Dealer
in your area if the lifting eye is worn in any way.
Transport using a crane
♦Secure the hydraulic attachment with ropes or
chains as shown in the following illustration.
♦Slowly lift the hydraulic attachment.
♦Place the hydraulic attachment on timber support
blocks.
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
20
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPTRANSPORT