Atlas Copco PowerROC T30 E Tier 4 Instructions for use

PM No. 9852 3252 01
2013-10
Atlas Copco
PowerROC T30 E Tier 4
Maintenance schedules

Atlas Copco Rock Drills AB
SE-70191 Örebro, Sweden
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid
to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2013, Atlas Copco Rock Drills AB, Sweden
All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No
warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change
without notice. Consult your Atlas Copco Customer Center for specific information.
Translation of original instructions.

Safety
3
Safety
Reference................................................................................................................. 5

Safety
4

Safety
5
Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89

Safety
6

Maintenance schedules
7
Maintenance schedules
1. Maintenance intervals .............................................................................................. 9
Foreword.................................................................................................................. 9
Every 4 percussion hours....................................................................................... 10
Drill steel support PowerROC T30 E -01 - Every 4 percussion hours............. 10
Every 20 percussion hours..................................................................................... 11
Feeder PowerROC T30 E -01 - Every 20 percussion hours............................. 11
Rod handling system, RHS (optional equipment) - Every 20 percussion hours12
Rod handling system, RAS (optional equipment) - Every 20 percussion hours12
Drill steel support - Every 20th percussion hour .............................................. 13
Every 100 percussion hours................................................................................... 14
Feeder PowerROC T30 E -01 - Every 100 percussion hours........................... 14
Drill steel support PowerROC T30 E -01 - Every 100 percussion hours......... 15
Rod handling system, RHS (optional equipment) - Every 100 percussion hours16
Rod handling system, RAS (optional equipment) - Every 100 percussion hours17
Every 200 percussion hours................................................................................... 18
Drill steel support PowerROC T30 E -01 - Every 200 percussion hours......... 18
Every 10 engine hours........................................................................................... 19
Diesel engine - Every 10th engine hour ........................................................... 19
Compressor - Every 10th engine hour .............................................................. 20
Hydraulic system - Every 10th engine hour ..................................................... 21
Lubricating oil tank - Every 10th engine hour.................................................. 22
Winch - every 10th engine hour........................................................................ 23
Electrical system - every 10th engine hour....................................................... 24
Every 50th engine hour ......................................................................................... 25
Frame, boom and feeder - Every 50 engine hours............................................ 25
Track frames - every 50th engine hour............................................................. 26
Radiator - every 50th engine hour .................................................................... 27
Hydraulic system - Every 50 engine hours....................................................... 28
Winch - every 50th engine hour........................................................................ 28
Every 250 engine hours......................................................................................... 29
Frame, boom and feeder - Every 250 engine hours.......................................... 29
Electrical system - every 250th engine hour..................................................... 30
Track frames - Every 250th engine hour .......................................................... 31
Lubricating oil tank - Every 250 engine hours ................................................. 32
Dust collector (DCT) - Every 250th engine hour ............................................. 33
Diesel engine - every 250th engine hour .......................................................... 34
Compressor tank - every 250 engine hours ...................................................... 35
Every 500th engine hour ....................................................................................... 36
Track frames - every 500th engine hour........................................................... 36
Diesel engine - every 500th engine hour .......................................................... 37
Air filter - every 500 engine hours ................................................................... 38
Hydraulic jacks - Every 500th engine hour (Option) ....................................... 39
Winch - every 500th engine hour...................................................................... 40
Every 1000th engine hour ..................................................................................... 40
Hydraulic system - every 1000th engine hour.................................................. 40

Maintenance schedules
8
Compressor - every 1000th engine hour........................................................... 41

Maintenance schedules
1. Maintenance intervals
9
1. Maintenance intervals
Foreword
This instruction manual is part of the complete delivery of the hydraulic drill rig. It
provides information on the design and operation of the drill rig and contains advice
and the measures necessary to keep the rig operational. This instruction manual is no
replacement for thorough training on the drill rig. The documentation consists of the
following:
• Part 1 - Maintenance intervals Percussion hours (feeder and rock drill).
- 4 hours
- 20 hours
- 100 hours
- 200 hours
•Part 2 - Maintenance intervals Engine hours.
- Every 10 hours
- Every 50th hour
- Every 250 Hours
- Every 500 Hours
- Every 1000 Hours
- (Every 1500 hours)
This instruction manual should be read in advance by all persons who are to operate
or repair the drill rig or carry out maintenance on it.
How to use these maintenance instructions
• We recommend that you make copies of all maintenance intervals and keep a
record of each point checked.
• The owner of the equipment is recommended to compile a filing system for each
maintenance interval.
• Carefully read all the instructions and study the drawings of the machine so that
maintenance work will be performed safely and correctly.
Genuine Atlas Copco spare parts
• To ensure the safety and functionality of the drill rig, always use genuine Atlas
Copco spare parts.
Environmental aspects
• Avoid the use of detergents and other cleaning agents containing solvents (e.g.
carbon tetrachloride). Use alternative agents that are less harmful to health and the
environment. Be sure to dispose of waste oil from the machine.

Maintenance schedules
1. Maintenance intervals
10
Note
The illustrations only show examples of grease nipples; check all attachments and
bearings appurtenant to relevant systems so you can find the existing grease nipples.
Every 4 percussion hours
Drill steel support PowerROC T30 E -01 - Every 4 percussion
hours
Figure: Drill support
Table: Drill support
Check point Control object Action
AGrease nipples Pump grease into 12 grease nipples
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Maintenance schedules
1. Maintenance intervals
11
Every 20 percussion hours
Feeder PowerROC T30 E -01 - Every 20 percussion hours
Figure: Feeder
Table: Feeder
Check point Control object Action
ALimit valve switches Attaching, function
BPull and return rope Adjust haul and return rope tension
CIntermediate drill steel support Lubrication
CIntermediate drill steel support
bearing
Check for wear, replace as necessary
DWater-hose drum Check wear and lubrication
EPull and return rope Inspect lubrication and wear
FHydraulic hoses Check wear, tension and lubrication
GDrill steel support halves Check for wear
HCradle Mounting, play, wear, damage
IFeed cylinder Check for leaks
JRock drill Attachment, check tightness of bolted joints
KFeed beam Check for damage, wear
DA, 2 pcs F
C
E
AG
JH BI K
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0089
27

Maintenance schedules
1. Maintenance intervals
12
Rod handling system, RHS (optional equipment) - Every 20
percussion hours
Figure: RHS (Rod handling equipment)
Table: RHS (Rod handling equipment)
Rod handling system, RAS (optional equipment) - Every 20
percussion hours
Figure: RAS (rod handling equipment)
Check point Control object Action
AGrease nipples Pump grease into 14 grease nipples
A
A
A

Maintenance schedules
1. Maintenance intervals
13
Table: RAS (rod handling equipment)
Drill steel support - Every 20th percussion hour
Figure: Drill support
Table: Drill support
Check point Control object Action
AGrease nipples Pump grease into 2*4 grease nipples
Check point Control object Action
A Bolted joints Tightening
Note
Rigs without RHS only have one drill steel
support.
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A
A

Maintenance schedules
1. Maintenance intervals
14
Every 100 percussion hours
Feeder PowerROC T30 E -01 - Every 100 percussion hours
Figure: Feeder
Table: Feeder
Check point Control object Action
ACradle Check clearance, mounting, damage
tightening torque 185 Nm (185 Nm (136 lbf ft)).
Max clearance 2 - 4 mm. See also
maintenance instructions for adjustment
directions.
BSlide pieces Check wear. Min. thickness 4 mm
CFeed cylinder Check mounting, damage
C
B
1250
0091
09
A

Maintenance schedules
1. Maintenance intervals
15
Drill steel support PowerROC T30 E -01 - Every 100 percus-
sion hours
Figure: Drill support
Table: Drill support
Check point Control object Action
ADrill steel support halves Adjustment, wear, cracks
BBall bearings in cylinder lugs Check clearance, Max. 0.5 mm
A
A
A
B
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Maintenance schedules
1. Maintenance intervals
16
Rod handling system, RHS (optional equipment) - Every 100
percussion hours
Figure: Rod handling equipment
Table: Rod handling equipment
Check point Control object Action
A (Applies only to
rigs equipped with
RHS)
Hydraulic motor Check mounting
BBushing halves Check for wear, cracks
CHydraulic cylinders Check mounting
D (Applies only to
rigs equipped with
RHS)
Sensors Check mounting, functionality
E (Applies only to
rigs equipped with
RHS)
Bracket Check attachment, cracks
D
E
E
C
B
A
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Maintenance schedules
1. Maintenance intervals
17
Rod handling system, RAS (optional equipment) - Every 100
percussion hours
Figure: RAS (rod handling equipment)
Table: RAS (rod handling equipment)
Check point Control object Action
AHydraulic cylinders Check mounting
BBushing halves Check for wear, cracks
A
B
B
A

Maintenance schedules
1. Maintenance intervals
18
Every 200 percussion hours
Drill steel support PowerROC T30 E -01 - Every 200 percus-
sion hours
Figure: Drill support
Table: Drill support
Check point Control object Action
AAttachment Check mounting, inclination. Tightening torque
185 Nm (136 lbf.ft) 12 bolts
BBolted joints Tightening
B
A
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Maintenance schedules
1. Maintenance intervals
19
Every 10 engine hours
Diesel engine - Every 10th engine hour
Table: Diesel engine
Check point Control object Action
ACheck the oil level The oil should be between the two marks on
the dipstick.
-Engine Leakage
1250 0316 79
A

Maintenance schedules
1. Maintenance intervals
20
Compressor - Every 10th engine hour
Figure: Compressor
Table: Compressor
Check point Control object Action
A Oil level Level control.
A
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