Auber Instruments KIT-CUBE2S User manual

AuberInstruments v1.2 6/12/2019
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KIT-CUBE2S Installation Guide
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1. Enclosure
Disassemblingallthescrewsandtheenclosurewillbespittedintofourpieces:
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Figure1.TopandBodyofQbox1.
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Figure2.RearPlateofQbox1.

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Figure3.FrontPlateofQbox1.
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Figure4.BottomPlateofQbox1.
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Tips:Duetothespaceinsidetheenclosureislimited,werecommendyoutostartwith
theinstallationofheatsink,SSR,fuseholdersandminirelaysfirst,andthencomplete
thewiringfortheparts.Duringallthewiringprocess,theenclosureshouldbekept
upsidedown;thebottomplateshouldbeassembledbacklastly.

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2. HeatSinkandSolid‐StateRelay(SSR)
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Thereare(4)M6screwsofferedtomounttheheatsinkonthetopofCUBEbox.
Figure5.Topviewofheatsinkinstallation.
Figure6.Bottomviewofheatsinkinstallation.
HeatSink

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Figure7.ApplySiliconGreaseuniformlybeforemountingtheSSR.
Figure8.Using(2)M4screwsprovidedtomounttheSSRontheheatsink.
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Apply silicon
grease at this
area.
SSR

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3. FuseHoldersandMiniRelays.
NOTE:TwopairsofM3screwandnutsareprovidedtomounteachfuseholderintheKIT.
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Figure9.(2)pairsofM3screwandnutsareprovidedformountingeachminirelay,(1)pairof
M3scewandnutsareprovidedformountingeachfuseholder.
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Figure10.Locatethe(8)smallholespre‐drilledandstarttomountyour(2)minirelaysand(2)
fuseholders.

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Figure10.OutsideView(Screwcapshouldbefacingoutside).
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Figure11.Insideview(allnutsshouldbeinstalledinside).
Tips:ifyouhaverivets
andrivetgun,youcan
alsouseittomountthe
fuseholderinsteadof
usingM3screwandnut.

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4. WirePreparation
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Table1.Thetotallengthofeachwireneeded.
WireColor 10AWG 14AWG 22AWG
Green 2ft 2ft 0ft
White 0ft 3ft 3ft
Black 3ft 5ft 3ft
Red 3 ft 0ft 1ft
Yellow 0ft 0ft 1ft
RTDExtensionWire ThisisofferedinthekitandsolderedwithblackXLRmaleconnector.
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Table2.Thetotalnumberofconnectorsneeded.
ConnectorTypes QTY For
YellowStudRingTerminal(12‐10AWG) 4 Ground
RedInsulatedFemaleDisconnectSquare(22‐18AWG) 8 5‐15Rsocket&MiniRelay
BlueInsulatedFemaleDisconnectSquare(16‐14AWG) 4 MiniRelay
Blue#6StudLockingSpade/ForkTerminal(22 ‐ 18 AWG) 8 Controllerand SSRinput
Yellow#8StudLockingSpade/ForkTerminal(12‐10AWG) 2 SSROutput
BlueVinylFullyInsulatedFemaleWireDisconnect(16–14AWG)4 Fuseholder
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Pleasecutandstripyourwiretorecommendedlength,andcrimpthemwithappropriate
connectors.
 Figure13.Groundandneutralwires. 

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Figure14.10‐AWGhotwires.
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Figure15.14‐AWGhotwires.

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Figure16.Othercontrolwires.
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Figure17.Wiringharnessofilluminatedswitches.Removetheunnecessarygreenwiresbyinsertapairof
tweezersintothecorrespondingslots(forgreenwires)andpullthemoutgentlybyhandatthesametime.
Ifthewirescannotberemovedeasily,thatmeansthetweezersmaynotbeinsertedintotherightslots.

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5. PartsWiring.
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Figure17.Rearplateassemblyandgroundwiring.(Note:L6‐30Rheateroutputshouldbemountwith
the(2)M4screws;XLRCON‐M connectorneeds (2)pairsofM3screwsandnuts.)
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Figure18.Continuewithhotandneutralwireslikethephoto.Leavethehotwirestobeconnected
later.
Note:using8‐32nutas
GroundingPost.
L6‐30R
Heater
Outlet
XLRCON‐M
Connector

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Figure19.Startfrontpanelfrom switches andEZBoil.
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Figure20.Addwiringharnesstotheswitchesandmountbreakerbracket.
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AUX2
AUX1
Slo
p
e

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Figure21.Pushthetwosidelegsoutsothatitcanclamponthefrontpanelfirmly.
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Figure22.Wirethebreakerswitchbeforefititintothebracket,andcontinuethewiringforEZboiland
hotL1busforfrontplatelikethephoto.

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Figure23.Connectthewiresbetweenfrontplatewithrearplate.
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Figure24.Placefuseintothefuseholder,andjumpwireforeachminirelayfromitspinNOtothe
correspondingfuseholder.
L14‐30P
Breaker
Switch
AUX2MiniRela
y
AUX1MiniRela
y
AUX2FuseHolder
AUX1FuseHolder
L6‐30R

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Figure25.Whileassemblingthefrontplateandrearplatewithenclosurebody,finishtheSSRwiring.
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Figure26.Completethewiringofminirelaysandfuseholders.
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Tips:Duetothelimitspace
insidetheenclosure,
pleasedonottightenthe
M3screwsontherear
platebeforeconnecting
theSSRwires.

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6. Testing.
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Beforeclosingtheenclosurewithbottomplate,youcandoasimpletestwith240Vinputpower
andload.Forexample,wiringa220Vlightbulbtotesttheheateroutputandusea120Vlampto
testthepumpoutput.
TheEZBoilDSPR320hasinitialstatustobestop;oneneedstopresstherunbuttononcetostart
heating.Andpleaseremembertoplugthesensorwhiletesting.
Inthecaseifthereisnopowerfromtheheateroutlet,pleasecheckSSRindicatorandcontroller
OUTlightaction;theyshouldworksynchronously.
IfnopowerfromthepumpoutletwhenswitchisatONposition,pleasecheckiffusehasbeen
placedfirst.
Aftertest,applyhotglueorsiliconsealantforcontrollerandthe5‐15Rpumpoutlets;these
partsdonotcomewithmountingscrew,sotheymaygolooseaftertime.
Intheend,closetheenclosurebyfasteningthescrewsonthebottomplateandyoucanenjoy
brewingwithit.
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Appendix.ToolsRecommendation
 Philipscrewdriversets.
 Flatheadscrewdriversets.
 Rulerandcaliper.
 Tweezer
 Wirecutter.
 Wirestripper.
 Wirecrimper.
 Hotgunormultipurposesealant.
 Multimeter.
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AuberInstrumentsInc.
5755NorthPointParkway,Suite99,
Alpharetta,GA30022
www.auberins.com
Email:[e-mail]
Tel:770‐569‐8420
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Copyright2007‐2019,AuberInstrumentsAllRightsReserved.
Nopartofthismanualshallbecopied,reproduced,ortransmittedinanywaywithout
theprior,writtenconsentofAuberInstruments.AuberInstrumentsretainsthe
exclusiverightstoallinformationincludedinthisdocument