Autel MaxiBas BT508 User manual

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Trademarks
Autel®, MaxiSys®, MaxiDAS®, MaxiScan®, MaxiCheck®, and MaxiRecorder®are
trademarks of Autel Intelligent Technology Corp., Ltd., registered in China, the United
States and other countries. All other marks are trademarks or registered trademarks of
their respective holders.
Copyright Information
No part of this manual may be reproduced, stored in a retrieval system or transmitted, in
any form nor by any means, electronic, mechanical, photocopying, recording, nor
otherwise without the prior written permission of Autel.
Disclaimer of Warranties and Limitation of Liabilities
All information, specifications and illustrations in this manual are based on the latest
information available at the time of printing.
Autel reserves the right to make changes at any time without notice. While information of
this manual has been carefully checked for accuracy, no guarantee is given for the
completeness and correctness of the contents, including but not limited to the product
specifications, functions, and illustrations.
Autel will not be liable for any direct, special, incidental, indirect damages nor any
economic consequential damages (including the loss of profits).
IMPORTANT
Before operating or maintaining this unit, please read this manual carefully, paying extra
attention to the safety warnings and precautions.
For Services and Support
pro.autel.com
www.autel.com
1-855-288-3587/1-855-AUTELUS (North America)
0086-755-86147779 (China)
For technical assistance in all other markets, please contact your local selling agent.

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Safety Information
For your own safety and the safety of others, and to prevent damage to the device and
vehicles upon which it is used, it is important that the safety instructions presented
throughout this manual be read and understood by all persons operating or coming into
contact with the device.
There are various procedures, techniques, tools, and parts for servicing vehicles, as well
as in the skill of the person doing the work. Because of the vastnumber of test applications
and variations in the products that can be tested with this equipment, we cannot possibly
anticipate or provide advice or safety messages to cover every circumstance. It is the
automotive technician’s responsibility to be knowledgeable of the system being tested. It
is crucial to use proper service methods and test procedures. It is essential to perform
tests in an appropriate and acceptable manner that does not endanger your safety, the
safety of others in the work area, the device being used, or the vehicle being tested.
Before using the device, always refer to and follow the safety messages and applicable
test procedures provided by the manufacturer of the vehicle or equipment being tested.
Use the device only as described in this manual. Read, understand, and follow all safety
messages and instructions in this manual.
Safety Messages
Safety messages are provided to help prevent personal injury and equipment damage. All
safety messages are introduced by a signal word indicating the hazard level.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury to the operator or to bystanders.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury to the operator or to bystanders.
Safety Instructions
The safety messages herein cover situations Autel is aware of. Autel cannot know,
evaluate or advise of all the possible hazards. You must be certain that any condition or
service procedure encountered does not jeopardize your personal safety.

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DANGER
When an engine is operating, keep the service area WELL VENTILATED or attach a
building exhaust removal system to the engine exhaust system. Engines produce carbon
monoxide, an odorless, poisonous gas that causes slower reaction time and can lead to
serious personal injury or loss of life.
SAFETY WARNINGS
Wear safety glasses and protective clothing.
NEVER smoke or allow a spark or flame in vicinity of battery or engine.
Have plenty of fresh water and soap nearby incase battery acid contactsskin, clothing
or eyes.
If battery acid contacts skin or clothing, wash immediately with soap and water. If acid
enters eye, immediately flush eye with cold running water for at least ten minutes and
get medical attention immediately.
Use caution when working with metallic tools to prevent sparks or short circuits.
Remove any jewelry or watches before you start servicing the battery.
Keep hair, hands, and clothing as well as tester leads and cords away from moving
blades and belts.

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CONTENTS
SAFETY INFORMATION................................................................................................ii
SAFETY MESSAGES.....................................................................................................ii
SAFETY INSTRUCTIONS ..............................................................................................ii
1 USING THIS MANUAL ...................................................................................................1
CONVENTIONS ...................................................................................................................1
2 GENERAL INTRODUCTION ..........................................................................................3
2.1 MAXIBAS BT508 TESTER ............................................................................................4
2.1.1 Function Description........................................................................................4
2.1.2 Power Sources................................................................................................5
2.1.3 Technical Specifications..................................................................................6
2.2 MAXIVCI V200P —VEHICLE COMMUNICATION INTERFACE..............................................7
2.2.1 Function Description........................................................................................7
2.2.2 Power Sources................................................................................................8
2.2.3 Technical Specifications..................................................................................8
3 Getting Started ............................................................................................................10
3.1 POWER UP................................................................................................................10
3.1.1 Application Buttons .......................................................................................12
3.2 TEST PREPARATION....................................................................................................12
3.2.1 Inspect the Battery ........................................................................................12
3.2.2 Connecting to a Battery.................................................................................13
4 IN-VEHICLE TEST........................................................................................................14
4.1 START THE TEST........................................................................................................15
4.1.1 VCI Connection.............................................................................................16
4.1.2 Confirm Vehicle Information..........................................................................18
4.2 BATTERY TEST...........................................................................................................20
4.3 STARTER TEST...........................................................................................................24
4.4 GENERATOR TEST......................................................................................................25
5 OUT-VEHICLE TEST....................................................................................................27
5.1 TEST PROCEDURE......................................................................................................27
5.2 TEST RESULTS...........................................................................................................28
6 BATTERY CHANGE.....................................................................................................29
6.1 REPLACE THE BATTERY ..............................................................................................29
7 BATTERY RESET ........................................................................................................31

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7.1AUTOREGISTRATION(AFTERBATTERYREPLACEMENT) ........................................................31
7.1.1 BMS Reset....................................................................................................32
7.1.2 Electric Appliance Reset ...............................................................................32
7.2 SPECIAL FUNCTIONS...................................................................................................33
7.3 BATTERY USAGE HISTORY (ONLY FOR BMW VEHICLES).................................................34
8 DIAGNOSTICS .............................................................................................................36
8.1 AUTO SCAN ...............................................................................................................36
8.2 CONTROL UNITS.........................................................................................................38
8.2.1 ECU Information............................................................................................40
8.2.2 Read Codes..................................................................................................41
8.2.3 Erase Codes .................................................................................................42
9 HISTORY ......................................................................................................................43
10 MALL ..........................................................................................................................44
11 ME...............................................................................................................................46
11.1 ORDER MANAGER ....................................................................................................47
11.2 REPAIR REPORTS.....................................................................................................47
11.3 DELETE VEHICLE......................................................................................................48
11.4 DATA LOGGING ........................................................................................................48
11.5 VCI MANAGER.........................................................................................................49
11.6 BAS MANAGER........................................................................................................49
11.7 SETTINGS................................................................................................................49
11.8 USER MANUAL .........................................................................................................50
12 MAINTENANCE AND SERVICE..................................................................................51
12.1 MAINTENANCE INSTRUCTIONS....................................................................................51
12.2 TROUBLESHOOTING CHECKLIST .................................................................................52
12.3 ABOUT BATTERY USAGE ...........................................................................................52
12.4 SERVICE PROCEDURES.............................................................................................54
12.4.1 Technical Support .......................................................................................54
12.4.2 Repair Service.............................................................................................56
13 COMPLIANCE INFORMATION..................................................................................57
14 WARRANTY ...............................................................................................................59

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1 Using This Manual
This manual contains device usage instructions.
Some illustrations shown in this manual may contain modules and optional equipment
that are not included in your system. Contact your sales representative for availability of
other modules and optional tools or accessories.
Conventions
The following conventions are used.
Bold Text
Bold text is used to highlight selectable items such as buttons and menu options.
Example:
Tap OK.
Notes and Important Messages
Notes
A NOTE provides helpful information such as additional explanations, tips, and comments.
Example:
NOTE
New batteries reach full capacity after approximately 3 to 5 charging and discharging
cycles.

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Important
IMPORTANT indicates a situation which, if not avoided, may result in damage to the test
equipment or vehicle.
Example:
IMPORTANT
Keep the cable away from heat, oil, sharp edges and moving parts. Replace damaged
cables immediately.
Hyperlink
Hyperlinks, or links, that take you to other related articles, procedures, and illustrations
are available in electronic documents. Blue italic text indicates an internal link and blue
underlined text indicates a website link or an email address link.
Illustrations
Illustrations used in this manual are samples, the actual testing screen may vary for each
vehicle being tested. Observe the menu titles and on-screen instructions to select the
appropriate options.

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2General Introduction
MaxiBAS BT508
Battery & Electrical System Tester
The feature-rich MaxiBAS BT508 battery tester applies Adaptive Conductance,
a technology that identifies low-capacity batteries. The BT508 can provide a
quick health status check of the existing battery, register a new battery, and
perform advanced battery and electrical system diagnosis. The BT508 package
includes a tester with a clamp cable, a VCI device, and the Battery Test app.
The Battery Test app is available for download from the Apple App Store or
Google Play.

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2.1 MaxiBAS BT508 Tester
2.1.1 Function Description
Figure 2-1 MaxiBAS BT508
1. Power Button
2. Status LED
3. Power LED
4. USB Port
5. Battery Clamp Cable

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Table 2-1 LED Description
LED
Color
Description
Status
LED
Flashing
Green
The tester is communicating via USB
cable.
Flashing
Blue
The tester is communicating via
Bluetooth.
Flashing
Red
Battery clamps are connected to the
wrong battery terminals.
Power
LED
Green
Solid Green: The tester is
powered on and the battery is
sufficiently charged.
Flashing Green: The tester is
charging. (Becomes solid green
when battery is fully charged.)
Red
Flashing Red: The battery level is
low. Please charge.
Solid Red: The device is in boot
mode.
2.1.2 Power Sources
The BT508 tester can receive power from the following sources:
Internal battery pack
AC/DC power supply
IMPORTANT
Do not charge the battery when the temperature is below 0°C (32°F) or above
45°C (113°F).

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Internal Battery Pack
The BT508 is powered via its internal rechargeable battery.
AC/DC Power Supply —Using Power Adapter
The tester can be powered from an electrical outlet using the AC/DC power
supply. The AC/DC power supply also charges the internal battery pack.
2.1.3 Technical Specifications
Item
Description
Connectivity
USB 2.0, Type C
Bluetooth 4.2
Input Voltage
5 V DC
Working Current
< 150 mA at 12 V DC
CCA Range
100 to 2000 A
Voltage Range
6 to 36 V
Working Temperature
-10 °C to 50 °C (14°F to 122°F)
Storage Temperature
-20 °C to 60 °C (-4°F to 140°F)
Dimension (L x W x H)
107 mm (4.21’’) x 75 mm (2.95”) x 26 mm (1.02”)
(clamp cable not included)
Weight
320 g (0.7 lb.)

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2.2 MaxiVCI V200P —Vehicle Communication
Interface
2.2.1 Function Description
1. Flashlight Power Button
2. Power LED
3. Vehicle/Connection LED
4. Vehicle Data Connector (16-pin)
5. USB Port
VCI LED Description
LED
Color
Description
Power LED
Yellow
The VCI is powered on and performing
self-check.
Green
The VCI is ready for use.
Flashing Red
The firmware is updating.
Vehicle /
Connection
LED
Green
Solid Green: The VCI is
connected via USB cable.
Flashing Green: The VCI is
communicating via USB cable.
Blue
Solid Blue: The VCI is connected
via Bluetooth.
Flashing Blue: The VCI is
communicating via Bluetooth.

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2.2.2 Power Sources
The VCI device can receive power from the following sources:
Vehicle power
AC/DC power supply
Vehicle Power
The VCI device operates on 6 or 12 Volt vehicle power, which receives
power via the vehicle dataconnection port. The device powers on whenever
it is connected to an OBD II/EOBD compliant data link connector (DLC).
AC/DC Power Supply
The VCI device can be powered from a wall socket using the AC/DC power
adapter. The user can charge the flashlight on the VCI by this way.
2.2.3 Technical Specifications
Item
Description
Communications
BLE + EDR
USB 2.0
Wireless Frequency
2.4 GHz
Input Voltage Range
6 to 36 V DC
Supply Current
150 mA @ 12 V DC
Operating Temperature
-10 °C to 50 °C (14 °F to 122 °F)
Storage Temperature
-40 °C to 80 °C (-40 °F to 176 °F)
Dimensions (L x W x H)
89.89 mm (3.53”) x 46.78 mm (1.84”) x 21 mm
(0.82”)

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Item
Description
Weight
70.7 g (0.156 lb.)
Built-in Battery
3.7 V Lithium Battery
Light
White LED

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3Getting Started
Ensure that the unit is sufficiently charged.
NOTE
1. The images and illustrations depicted in this manual may differ slightly
from those displayed on your device. The user interfaces for iOS &
Android devices might be slightly different. This manual depicts screens
from the Android version of the app.
2. The Battery Test app is compatible with 64-bit devices only.
3.1 Power Up
1. Download and install app
Search for Battery Test in Google Play or the Apple App Store to download and
install the app to your device or scan the QR code below to be directed to the
Battery Test app download. On an Android device, you will be directed to
Google Play, while iOS users will be directed to the Apple App Store.
2. Register and log in
1) Open the Battery Test app and tap Register on the Log in screen.
2) Follow the on-screen instructions to complete the registration.

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3) Log in with your registered email address and password.
NOTE
If you already have an existing Autel account, log in with your registered Autel
account email and password.
3. Pair the BT508
Pair the BT508 with the Battery Test app by scanning the QR code on the back
of the tester or via Bluetooth pairing.
4. VCI Connection
Connect the VCI to the vehicle’s DLC (OBD II port), usually located under the
vehicle’s dashboard. Follow the on-screen instructions to connect the VCI to
the app on your device via Bluetooth.
NOTE
1. It is recommended to pair your BT508 and VCI V200P by scanning the
QR code on the back of the device. If you wish to connect the VCI to your
mobile device via Bluetooth, the VCI must be inserted in the vehicle’s DLC
port first.
2. On an Android device, Bluetooth can be enabled in Settings or in BAS
Manager or VCI manager, while iOS users can only enable Bluetooth in
Settings.
3. Use the included USB cable to charge the flashlight of the V200P.

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3.1.1 Application Buttons
Button
Name
Description
In-vehicle test
Tests batteries that are installed in a vehicle.
(See page 14.)
Out-vehicle
test
Tests batteries that are not installed in a vehicle.
(See page 27.)
Battery
change
Operation guide for battery change.
(See page 29.)
Battery reset
Accesses the Battery reset function.
(See page 31.)
Diagnostics
Accesses the unit’s diagnostics functions.
(See page 36.)
History
Accesses diagnostics and battery test results.
(See page 43.)
3.2 Test Preparation
3.2.1 Inspect the Battery
Before starting a test, inspect the battery for:
Cracking, buckling or leaking. If you see any of these defects, replace
the battery.
Corroded, loose or damaged cables and connections. Repair or
replace as needed.

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Corrosion on the battery terminals and dirt or acid on the case top.
Clean the terminals and the case top using a wire brush and a mixture
of water and baking soda.
3.2.2 Connecting to a Battery
Press and hold the Lock/Power button to turn on the BT508.
Connect the red clamp to the positive (+) terminal and the black clamp to
the negative (–) terminal of the battery.
The black clamp is installed with an infrared sensor near the clamp mouth
that tests the battery temperature. The battery temperature will appear in
the Battery Test Result screen or in the Battery Test Report.

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4In-vehicle Test
The in-vehicle test is used for testing batteries that are installed in a vehicle. An
in-vehicle test includes the Battery test, Starter test, and Generator test, and
determines the health status of the battery, the starter, and the generator,
respectively.
IMPORTANT
1. Before using the diagnostic functions, ensure that the desired vehicle
software has been downloaded from the Mall screen and, that the VCI is
connected to your mobile device.
2. A Disclaimer page will appear when accessing any function on the Home
screen for the first time. Please read the end user agreement and TAP Accept
to continue. If you tap Decline, you will not be able to use the features properly.
Figure 4-1 Sample Disclaimer Screen

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4.1 Start the Test
Select In-vehicle test on the Home screen.
Figure 4-2 Sample Home Screen
1. Home screen —displays six major functions of the BT508, including
In-vehicle test, Out-vehicle test, Battery change, Battery reset,
Diagnostics, and History.
2. Navigation Button —displays Home screen, Mall, and Me. Via the
Mall, the user can download the three software apps (Demo, Eobd and
Battery Test) for free. All systems diagnostics software for additional
brands may also be purchased via the Mall. The Me panel provides
information related to the user account, including the Order Manager,
Repair Report, Delete Vehicle, Data Logging, VCI Manager, BAS
Manager, Settings, and User Manual.
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