Automatic Technology Axess Pro Series User manual

Axess®Pro Series 3100
Industrial Roller Shutter Opener
Featuring TrioCode™Technology
INSTALLATION INSTRUCTIONS | OWNERS COPY
Technical Document
Installation Manual
v1.11
14 Dec 2011
English
Part # 13296 (Manual)

2Axess® Pro Series 3100 Owner Installation Instructions
Automatic Technology (Australia) Pty Ltd to the extent that such may be lawfully excluded hereby expressly disclaims all
conditions or warranties, statutory or otherwise which may be implied by laws as conditions or warranties of purchase of an
Automatic Technology (Australia) Pty Ltd industrial roller shutter opener. Automatic Technology (Australia) Pty Ltd hereby
further expressly excludes all or any liability for any injury, damage, cost, expense or claim whatsoever suffered by any
person as a result whether directly or indirectly from failure to install the Automatic Technology (Australia) industrial roller
shutter opener in accordance with these installation instructions.
WARNING: Electrical wiring must be in compliance with
your local building and electrical codes.
WARNING: It is vital for the safety of persons to follow all
instructions.Failuretocomplywiththeinstallationinstructions
and the safety warnings may result in serious personal injury
and/or property and remote control opener damage. Please
save these instructions for future reference.
NOTE: For full automatic operation a Photo Electric Beam
Sensor must be fitted to the logic console with this opener.
Failure to comply will void the warranty and may cause
serious personal injury and/or property damage.

Owner Installation Instructions Axess® Pro Series 3100 3
Axess®Pro Series 3100
1-Phase 240Vac Industrial Roller Shutter Opener
Important Safety Instructions 4
Features 6
Package Contents 8
Controllers Input And Output 9
Operating Controls 10
Before Drive Unit Installation 11
Installation 12
Manual Console 13
EasyBeam™ Installation 14
Viewing And Editing Parameters 15
Setting Limits with Logic Console 16
Setting Limits: Via Transmitter 17
Menu Structure 18
Coding Transmitters 19
Transmitter Editing 20
Transmitter Management 22
Remotely Coding Transmitters 24
Setting Pedestrian Position 25
Reprofiling The Shutter Travel 25
Control Board Adjustments 26
Current Trips 26
Auto-Close Times 26
Light Times 27
Motor Settings 28
Time Clock 32
Diagnostic Tools 34
Memory Tools 36
Specifications 37
Troubleshooting 38
Maintenance 39
Spare Parts 40
Warranty 41

4Axess® Pro Series 3100 Owner Installation Instructions
Thank you for purchasing the Axess® Pro Series 3100
Industrial Roller Shutter Opener. This opener is designed
to suit heavy duty rolling shutters. The components and
materialsusedinthisopener are of the latest technology
and highest quality. Listed below are some of the
many features.
Operation
To operate the opener, simply activate one of the integrated controller’s inputs
by using a TrioCode™ handheld transmitter, keypad or other device including
key switches, swipe cards, and loop detectors. In response, the shutter will then
open, stop or close as requested. The opener can also be configured to close
automatically using one of several Auto-Close modes.
Logic Console
Incorporated into the integrated controller is a simple to use operator console
which consists of several buttons and a display. The console offers a user friendly
menu system that greatly simplifies installation, adjustment and status indication.
Features include editing transmitter storage and names, setting various parameters,
selecting specialised operating modes and performing system diagnostics.
Status Indication
The status of the opener can be determined at anytime by observing the console’s LCD
screen. When the MAIN SCREEN is displayed, the current position of the shutter or the result of
the last movement can be found. The display will also show the count down progress of the Auto-
Close timers. Any active input will also be displayed along with the state of various features such as
periodic service.
Manual Console
Manual console is simple to use. The status of the door is shown by the LEDs on the manual console.
NOTE: P.E. Beams, transmitters or any other device can not be used with manual console.
TrioCode™ Code Hopping Technology
Every time a TrioCode™ transmitter is used, a new security code is randomly generated from over 4.29
billion possibilities. This greatly enhances the security of the system and makes “code grabbing” a thing of
the past. These transmitters also overcome interference issues by simultaneously sending a signal over three
slightly different frequencies. Even if two of the three signals are jammed, the system will still work.
Features

Owner Installation Instructions Axess® Pro Series 3100 5
Soft-Start Soft-Stop
The opener accelerates slowly at the start of the cycle and deaccelerates just
before reaching the limit. This feature reduces the wear and tear on the shutter.
Security Code Store
The opener uses state of the art technology to store your selected transmitter
codes. Up to 511 different transmitters can be stored in the opener’s memory with
the facility to assign an 11 character name to each transmitter.
Remote Limits Positioning
During installation a hand held transmitter can be used with logic console when setting
the travel limits. This allows the installer to closely observe and control the movement of
the shutter from any position rather than having to be within arms reach of the console.
Controlling Lights
The Auxiliary output can be programmed to operate a light relay module. The light relay module can
control the warning or courtesy light. The timing of these outputs can be adjusted to suit your needs.
Extensive Operating Modes Via Control Inputs And Remote Control
The integrated controller can be configured to operate in many different ways via its 7 control and safety
inputs. These include P.E, FIRE, GPI, OPEN, STOP, CLOSE, and SWIPE. Remote control operation is provided
with each transmitter button being able to be configured to operate one of OSC, PEDESTRIAN, SWIPE,
CLOSE, OPEN, STOP, LIGHT or VACATION functions. The controllers functionality is further enhanced by 4
Auto-Close modes, 3 P.E. response modes and 2 pedestrian response modes. For details refer to relevant
sections of this manual.
Automatic Manual Operation Clutch
The opener is equipped with an automatic clutch. If power to the opener is disrupted for any reason the User
can open or close the shutter manually by using the hand chain. When power is restored simply press the
button on the console or the transmitter to open or close the shutter.

6Axess® Pro Series 3100 Owner Installation Instructions
For Safety protection, a Photo Electric Beam must be fitted with logic console. Failure to comply will void the
warranty and may result in serious personal injury and/or property damage.
DO NOT operate the opener unless the shutter is in full view and free from objects such as cars and children/
people. Make sure that the shutter has finished moving before entering or leaving the driveway.
DO NOT operate the opener when children/people are near the shutter. Children must be supervised near the
shutter at all times when the opener is in use. Serious personal injury and/or property damage can result from
failure to follow this warning.
DO NOT allow children to operate the opener. Any device that can operate the opener, make sure it is out
of reach of children and that the doorway is in full view at all times. Serious personal injury and/or property
damage can result from failure to follow this warning.
DO NOT wear rings, watches, or loose clothing while installing or servicing Axess® Pro Series 3100.
The opener is not intended for use by young children or infirm persons without adequate supervision. Children
should be supervised to ensure that they do not play with the transmitters or the opener.
The opener is not showerproof - it should not be immersed in water or sprayed directly by a hose or other water
carrying device.
Electrical wiring must be compliance with your local building and electrical codes.
The shutter must be well balanced and in good working order. Shutter springs, brackets and their hardware are
under extreme tension and can cause serious personal injury. Do not attempt to adjust them. A faulty shutter
must be repaired by a industrial roller shutter professional prior to opener installation.
Remove or disengage all locks and mechanisms prior to installation of the opener.
Keep hands and loose clothing clear of the shutter and opener at all times.
When using Auto-Close mode, a photo electric beam must be fitted correctly
and tested for operation at regular intervals. Extreme caution is recommended
when using Auto-Close mode. All Safety Instructions above must be
followed.
Make sure that the shutter is fully open before driving into or out of the
driveway. And make sure the shutter is fully closed before leaving the
driveway.
Frequently examine the installation, in particular guides and
mountings for signs of wear, damage or imbalance. DO NOT use
if repair or adjustment is needed since a fault in the installation
or an incorrectly balanced shutter may cause injury.
After installation a full function test of the system and
safety devices must be done.
WARNING: It is vital for the safety of those who install, maintain
or operate the opener to follow all instructions. Failure to comply
with the instructions may result in serious personal injury and/or
property damage. Please read this installation instruction manual
before attempting to install, maintain or use the opener.
Important Safety Instructions

Owner Installation Instructions Axess® Pro Series 3100 7
01
fig
Package Contents
Description Qty
Axess 3100 Power Drive Unit 1
Timing Assembly 1
Logic Console* 1
Manual Console* 1
Communication Cable 1
Output Drive Shaft Assembly 1
Chain 10B (0.625”) 1
Sprocket 14T (0.625”) 1
Mounting Flange 1
Ax30 Fastener Pack 1
TrioCode™ Keyring Transmitters* 2
EasyBeam™ with wires and brackets* 1
Installation Manual 1
Logic Console Transmitters
EasyBeam™
Communication Cable
Timing assembly
Chain 10B
Mounting Flange
Output Drive Shaft
14T Sprocket
Ax30 Fastener Pack
* Not available with some models
Manual Console
Power Drive Unit

8Axess® Pro Series 3100 Owner Installation Instructions
Controller Input And Outputs
Motor identification harness connector
Clutch interlock microswitch connector
Serial interface connector
Position sensor connector
10 Amps slow blow mains fuse
03
04
02
01
05
01
02
03
04
05
02
fig
WARNING! HIGH VOLTAGE!
This unit is not user serviceable.
Disconnect power supply before removing
cover. Please ensure all electrical cables
are secured clear of any moving parts.
Failure to comply may cause electrocution
resulting in serious injury or death.

Owner Installation Instructions Axess® Pro Series 3100 9
09
08
13
07
06 14
12
11 10
Terminal Block ( From Left To Right )
V+ Three Wire P.E. Beams “ + “ Supply
IN3 Three Wire P.E. Beams Trigger Input
V- Common For Two Wire EasyBeam™ and
Three Wire P.E. Beams
IN2 Two Wire EasyBeam™ Input
AUX OUT Receiver’s Auxiliary Output
FIRE Input Terminal (N/O or N/C)
GPI N/O Input Terminal (N/O)
OPN Input Terminal (N/O or N/C)
STP Input Terminal (N/O or N/C)
CLS Input Terminal (N/O)
SWP Input Terminal (N/O)
COM Terminal For Inputs
Programmer PG-3 Input
Console Previous Button
Liquid Crystal Display
Console Next Button
Console Open Button
Console Stop Button
Console Set Button
Console Close Button
RJ45 Connector
06 07
08
09
10
11
12
13
14
03
fig
Operating Controls
07
11
12 13
14
15 15
15
Logic Console Manual Console

10 Axess® Pro Series 3100 Owner Installation Instructions
Before Drive Unit Installation
The Axess® Pro Series 3100 is designed to operate
most industrial heavy duty roller shutters. The shutter
must be in good working condition and travel freely in
the guides.
Step 1 - Initial Check
Before commencing installation, check the following:
The shutter moves freely for the full travel in both
directions.
The mounting must be a solid construction (concrete,
brick or steel) and must be able to withstand the full
driving force applied to the shutter.
There is a 240V 10 Amp power point located within
one metre of the drive unit.
For full automatic operation an EasyBeam™ must be
fitted to the logic console. The EasyBeam™ should
be positioned as close to the shutter as practicable.
Selecting the installation location
Overall dimensions of the opener are shown in Fig. 04-
06. When selecting the installation location, consider the
following:
Minimum distance between the shutter drum and
mounting plate needs to be more than 15mm and
less than 100mm.
Minimum distance between the drive unit and the
imposing structure is 10mm.
The overhead clearance needs to be at least
150mm.
Step 2 - Drive Unit Pre-assembly
The opener can be installed on either the right- or left hand
side of the shutter (when viewed from inside the building).
The timing assembly, mounting flange and drive shaft
needs to be assembled according to the installation side.
Assembling the opener for RIGHT- HAND installation is
explained below. For LEFT-HAND side installation, assemble
the parts from the other end.
Assemble the mounting flange with four M8x20
bolts and washers to the opener (Fig. 07)
Insert the output drive shaft into the gearbox,
thread side first as shown in Fig. 07.
Secure the output drive shaft with the lock washer
and lock nut.
Finger tighten the lock nut* then lock it by securing
the position of the lock nut by bending one tooth
of the lock washer into the slot on the lock nut (Fig.
07).
Line up the shaft of the timing assembly with the
keyway on the back of the drive shaft. Push and
secure the timing assembly with bolts ensuring the
cable gland is facing the motor.
NOTE: The drive unit is not designed to be mounted
upside down. Gearbox damage will result.
* Finger tighten to lock nut, this will remove any
movement in the output shaft. Excessive tightening to
lock nut may cause damage to output shaft bearing.
1.
2.
3.
4.
•
•
•
1.
2.
3.
4.
5.
1
2
3
5
4
04
fig
05
fig
06
fig
07
fig
495mm
85mm
200mm
260mm