Autonics ARIO Series User manual

Module manual
Field Network Devices
ARIO Series
Thank you for purchasing an Autonics product.
This user manual contains information about the product and its proper use,
and should be kept in a place where it will be easy to access.
www.autonics.com

ii © Copyright Reserved Autonics Co., Ltd.

Preface
© Copyright Reserved Autonics Co., Ltd. iii
Preface
Thank you for purchasing Autonics product.
Please familiarize yourself with the information contained in the Safety Considerations section
before using this product.
This user manual contains information about the porduct and its proper use, and should be kept
in a place where it will be easy to access.

Module Manual Guide
iv © Copyright Reserved Autonics Co., Ltd.
Module Manual Guide
Please familiarize yourself with the information in this manual before using the product.
This manual provides detailed information on the product's features. It does not offer any
guarantee concerning matters beyond the scope of this manual.
This manual may not be edited or reproduced in either part or whole without permission.
This manual is not provided as part of the product package.
Please visit our website (www.autonics.com) to download a copy.
The manual's content may vary depending on changes to the product's software and other
unforeseen developments within Autonics, and is subject to change without prior notice.
Upgrade notice is provided through our homepage.
We contrived to describe this manual more easily and correctly. However, if there are any
corrections or questions, please notify us these on our website.

Module Manual Symbols
© Copyright Reserved Autonics Co., Ltd. v
Module Manual Symbols
Symbol
Description
Supplementary information for a particular feature.
Failure to follow instructions can result in serious injury or death.
Failure to follow instructions can lead to a minor injury or product damage.
An example of the concerned feature’s use.
※1
Annotation mark.

Safety Considerations
vi © Copyright Reserved Autonics Co., Ltd.
Safety Considerations
Please observe all safety considerations for safe and proper product operation to avoid
hazards.
Safety considerations consist of ‘warning’ and ‘caution. The following symbols represent
caution due to particular circumstances in which hazards may occur.
Warning
Failure to follow instructions can result in serious injury
or death.
Caution
Failure to follow instructions can lead to a minor injury
or product damage.
Fail-safe device must be installed when using the unit with machinery that may cause
serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment,
ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster
prevention devices, etc.)
Failure to follow this instruction may result in personal injury, economic loss or fire.
Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity,
direct sunlight, radiant heat, vibration, impact, or salinity may be present.
Failure to follow this instruction may result in explosion or fire.
Do not disassemble or modify the unit.
Failure to follow this instruction may result in fire.
Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in fire.
Check ‘Connections’ before wiring.
Failure to follow this instruction may result in fire.
Use the unit within the rated specifications.
Failure to follow this instruction may result in fire or shortening the life cycle of the product.
Use a dry cloth to clean the unit, and do not use water or organic solvent.
Failure to follow this instruction may result in fire or electric shock.
When connecting the power input and I/O wiring, use AWG 22~16 cable.
After checking the connecting and removing the wire, use the crimp terminal.
Failure to follow this instruction may result in fire or malfunction due to contact failure.
Keep the product away from metal chip, dust, and wire residue which flow into the unit.
Failure to follow this instruction may result in fire or product damage.
Do not cut off power or disconnect connectors (or terminals) while operating the unit.
Failure to follow this instruction may result in fire or product damage.
※The specifications and dimensions of this manual are subject to change without any
notice

Caution during Use
© Copyright Reserved Autonics Co., Ltd. vii
Caution during Use
Follow instructions in ‘Caution during Use’. Otherwise, it may cause unexpected accidents.
ABUS power and I/O power should be insulated by the individually insulated power device.
Power supply should be insulated and limited voltage/current or Class 2, SELV power
supply device.
Use the rated standard cables and connectors. Do not apply excessive power when
connecting or disconnecting the connectors of the product.
Keep away from high voltage lines or power lines to prevent inductive noise.
In case installing power line and input signal line closely, use line filter or varistor at power
line and shielded wire at input signal line.
For the stable operation, use shield wire and ferrite core, when wiring communication wire,
power wire, or signal wire.
Do not use near the equipment which generates strong magnetic force or high frequency
noise.
Do not touch the module communication connecter part of the base.
Do not connect or remove the base while connected to a power source.
For removing the terminal, body or base, do not operate units for a long time without it.
This unit may be used in the following environments.
①Indoors
②Altitude max. 2,000m
③Pollution degree 2
④Installation category II

Table of Contents
viii © Copyright Reserved Autonics Co., Ltd.
Table of Contents
Preface.............................................................................................................................iii
Module Manual Guide..................................................................................................... iv
Module Manual Symbols..................................................................................................v
Safety Considerations..................................................................................................... vi
Caution during Use .........................................................................................................vii
Table of Contents...........................................................................................................viii
1Reference manuals .....................................................................................9
1.1 Instruction manual ...............................................................................................9
1.2 Coupler manual ...................................................................................................9
1.3 Module manual....................................................................................................9
1.4 DAQMaster user manual.....................................................................................9
2Digital I/O Module [ARIO-S-DI/DO]...........................................................10
2.1 Specifications.....................................................................................................10
2.2 Dimensions........................................................................................................12
2.3 Status indicator..................................................................................................12
2.4 Wiring diagram...................................................................................................13
3Analog I/O module [ARIO-S-AI/AO]..........................................................15
3.1 Specifications.....................................................................................................15
3.2 Dimensions........................................................................................................17
3.3 Status indicator..................................................................................................17
3.4 Wiring diagram...................................................................................................18
4Power module [ARIO-P]............................................................................20
4.1 Specifications.....................................................................................................20
4.2 Dimensions........................................................................................................22
4.3 Status indicator..................................................................................................22
4.4 Wiring diagram...................................................................................................23

1 Reference manuals
© Copyright Reserved Autonics Co., Ltd. 9
1Reference manuals
1.1 Instruction manual
It describes an overview of Remote I/O, definitions of terms, installation environment,
mounting/removing method, wiring and troubleshooting.
1.2 Coupler manual
It describes the overview, specification, demensions, memory map and troubleshooting of each
communication
1.3 Module manual
It describes the demensions, specification, connections and diagnosis function of each module.
1.4 DAQMaster user manual
DAQMaster, a device integration management program, provides the expanded user convenience.
You can use the module setting, real-time control, and monitoring/diagnosis function of input/output
signal (except ARIO-C-PN and ARIO-C-PB). Also, you can arrange products through virtual mode
and recommended sorting.

2 Digital I/O Module [ARIO-S-DI/DO]
10 © Copyright Reserved Autonics Co., Ltd.
2Digital I/O Module [ARIO-S-DI/DO]
2.1 Specifications
Type
Digital input module
Digital output module
Model
4CH
ARIO-S-DI04N
ARIO-S-DI04P
ARIO-S-DO04N
ARIO-S-DO04P
8CH
ARIO-S-DI08N
ARIO-S-DI08P
ARIO-S-DO08N
ARIO-S-DO08P
I/O common
NPN
PNP
NPN
PNP
Input Voltage
Turn ON: min. 7VDCᜡ
Turn OFF: max. 0.4VDCᜡ
ㅡ
Output leakage voltage
ㅡ
Max. 1.2VDCᜡ
I/O signal level※1
24VDCᜡ±10%
I/O current
consumption
4CH
Max.6mA/CH, 4CH/COM
ㅡ
8CH
Max. 6mA/CH, 8CH/COM
Rated output
current
4CH
ㅡ
Max. 500mA/CH, 4CH/COM
8CH
Max. 500mA/CH, 8CH/COM
On delay time
Max. 0.5ms
Off delay time
Max.1.5ms
Power consump. (ABUS)
5VDCᜡ, max.100mA (max. 0.5W)
Internal
communication
Transmission
speed
4Mbps
Installation method
DIN rail mounting

2 Digital I/O Module [ARIO-S-DI/DO]
© Copyright Reserved Autonics Co., Ltd. 11
Type
Digital input module
Digital output module
Insulation resistance
100MΩ(at 500VDCᜡmegger)
I/O to inner circuit: photocoupler isulated
Dielectric strength
1000VAC 50/60Hz for 1 min
Noise immunity
±500V the square wave noise (pulse width: 1 ㎲) by the noise simulator
Vibrati
on
Mechanical
0.7mm amplified at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z
direction for 1 hour
Malfunction
0.5mm amplified at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z
direction for 10 min.
Shock
Mechanical
300m/s²(approx. 30G) in each X, Y, Z direction for 3 times.
Malfunction
100m/s²(approx. 10G) in each X, Y, Z direction for 3 times.
Enviro
nment
Ambient temp.
-10 to 55℃, storage: -25 to 70℃
Ambient humi.
35 to 85%RH, storage: 35~85%RH
Protection structure※2
IP20 (IEC standards)
Material
Terminal: polyamide6, Body: modified polyphenylene oxide,
Base: polyamide6, poly oxy methylene
Approval
Weight※3
Approx. 108g (approx. 75g)
※1. Power supply is from ARIO-P Series. Normal operation is available when I/O power voltage is
supplied.
※2. Autonics test standard
※3. The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing or condensation.
※For connecting the modules, consider power concumption of the sensors and drivers connected
the ARIO coupler. In case of one coupler module connecting, the ARIO digital module is available to
connect up to 8 units.

2 Digital I/O Module [ARIO-S-DI/DO]
12 © Copyright Reserved Autonics Co., Ltd.
2.2 Dimensions
2.3 Status indicator
(1) Definition
LED color
ON
OFF
Green
Normal operation
Internal network (ABUS) is operating
Stop operating, communication error,
module failure
Red
Module failure, error in module
components
(error in main and auxiliary MCU)
Normal operation
(2) Status
LED color
Flashing
Flashing 1
Flashing 2
Flashing 3
Flashing 4
Green
Waiting state for the
internal network (ABUS)
ㅡ
ㅡ
ㅡ
ㅡ
Red
Error in the internal
network (ABUS)
ㅡ
ㅡ
ㅡ
ㅡ

2 Digital I/O Module [ARIO-S-DI/DO]
© Copyright Reserved Autonics Co., Ltd. 13
2.4 Wiring diagram
ARIO-S-DI04N
ARIO-S-DI04P
ARIO-S-DI08N
ARIO-S-DI08P
ARIO-S-DO04N
ARIO-S-DO04P

2 Digital I/O Module [ARIO-S-DI/DO]
14 © Copyright Reserved Autonics Co., Ltd.
ARIO-S-DO08N
ARIO-S-DO08P

3 Analog I/O module [ARIO-S-AI/AO]
© Copyright Reserved Autonics Co., Ltd. 15
3Analog I/O module [ARIO-S-AI/AO]
3.1 Specifications
Type
Analog input module
Analog output module
Model
2CH
ARIO-S-AI02V1
ARIO-S-AI02C1
ARIO-S-AO02V1
ARIO-S-AO02C1
4CH
ARIO-S-AI04V1
ARIO-S-AI04C1
ARIO-S-AO04V1
ARIO-S-AO04C1
I/O method
Voltage input
Current input
Voltage output
Current output
I/O range
Rated range
-10 to 10VDCᜡ
0 to 20mA
-10 to 10VDCᜡ
0 to 20mA
Allowable range
-11 to 11VDCᜡ
0 to 22mA
ㅡ
ㅡ
Accuracy
Room temp.
±0.3% F.S.
Out of room temp.
±0.6% F.S.
Input impedance
Min. 1MΩ
Max. 250Ω
ㅡ
Load resistance
ㅡ
Min. 5kΩ
Max. 350Ω
Status indicator ON condition
Below -1V or
over 1V
Over 1mA
Below -1V or
over 1V
Over 1mA
Resolution
12bit
Power
consumption
ABUS
5VDCᜡ, max. 180mA
(max. 0.9W)
5VDCᜡ, max. 100mA
(max. 0.5W)
I/O
24VDCᜡ, max. 15mA
(max. 0.36W)
24VDCᜡ, max. 60mA
(max. 1.44W)
Internal communication
Transmission speed: 4Mbps
Installation method
DIN rail mounting

3 Analog I/O module [ARIO-S-AI/AO]
16 © Copyright Reserved Autonics Co., Ltd.
Type
Analog input module
Analog output module
Insulation resistance
100MΩ(at 500VDCᜡmegger)
I/O to inner circuit: photocoupler isulated, between channels: non-insulated
Dielectric strength
1000VAC 50/60Hz for 1 min
Noise immunity
±500V the square wave noise (pulse width: 1 ㎲) by the noise simulator
Vibration
Mechanical
0.7mm amplified at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z
direction for 1 hour
Malfunction
0.5mm amplified at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z
direction for 10 min.
Shock
Mechanical
300m/s²(approx. 30G) in each X, Y, Z direction for 3 times.
Malfunction
100m/s²(approx. 10G) in each X, Y, Z direction for 3 times.
Environment
Ambient
temp.
-10 to 55℃, storage: -25 to 70℃
Ambient
humi.
35 to 85%RH, storage: 35~85%RH
Protection structure※1
IP20 (IEC standards)
Material
Terminal: polyamide6, Body: modified polyphenylene oxide,
Base: polyamide6, poly oxy methylene
Approval
Weight※2
Approx. 108g (approx. 75g)
※1. Autonics test standard
※2. The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing or condensation
※Power supply is from ARIO-P Series. Normal operation is available when I/O power voltage is supplied.
For connecting the modules, consider power concumption of the sensors and drivers connected the ARIO
coupler.In case of one coupler module connecting, the ARIO analog module is available to connect up to 4
units.

3 Analog I/O module [ARIO-S-AI/AO]
© Copyright Reserved Autonics Co., Ltd. 17
3.2 Dimensions
3.3 Status indicator
(1) Definition
LED color
ON
OFF
Green
Normal operation
Internal network (ABUS) is operating
Stop operating, communication error,
module failure
Red
Module failure, error in module
components
(error in main and auxiliary MCU)
Normal operation
(2) Status
LED color
Flashing
Flashing 1
Flashing 2
Flashing 3
Flashing 4
Green
Waiting state for the
internal network (ABUS)
ㅡ
ㅡ
ㅡ
ㅡ
Red
Error in the internal net-
work (ABUS)
ㅡ
ㅡ
ㅡ
ㅡ

3 Analog I/O module [ARIO-S-AI/AO]
18 © Copyright Reserved Autonics Co., Ltd.
3.4 Wiring diagram
ARIO-S-AI02V1
ARIO-S-AI02C1
ARIO-S-AI04V1
ARIO-S-AI04C1
ARIO-S-AO02V1
ARIO-S-AO02C1

3 Analog I/O module [ARIO-S-AI/AO]
© Copyright Reserved Autonics Co., Ltd. 19
ARIO-S-AO04V1
ARIO-S-AO04C1

4 Power module [ARIO-P]
20 © Copyright Reserved Autonics Co., Ltd.
4Power module [ARIO-P]
4.1 Specifications
(1) Slim Remote ABUS Power Module
Model
ARIO-P-B
Power
supply
ABUS (external
consumption)
24VDCᜡ, max. 320mA
(max. 7.5W, max. 160mA/CH, 2CH/COM)
ABUS (internal
supply)
5VDCᜡ, max. 1,500mA (max. 7.5W)
Installation method
DIN rail mounting
Insulation resistance
100MΩ(at 500VDCᜡmegger)
Dielectric strength
1000VAC 50/60Hz for 1 min
Noise immunity
±500V the square wave noise (pulse width: 1 ㎲) by the noise
simulator
Vibration
Mechanical
0.7mm amplified at frequency of 10 to 55Hz (for 1 min) in each X,
Y, Z direction for 1 hour
Malfunction
0.5mm amplified at frequency of 10 to 55Hz (for 1 min) in each X,
Y, Z direction for 10 min.
Shock
Mechanical
300m/s²(approx. 30G) in each X, Y, Z direction for 3 times.
Malfunction
100m/s²(approx. 10G) in each X, Y, Z direction for 3 times.
Environment
Ambient temp.
-10 to 55℃, storage: -25 to 70℃
Ambient humi.
35 to 85%RH, storage: 35~85%RH
Protection structure※1
IP20 (IEC standards)
Material
Terminal: polyamide6, Body: modified polyphenylene oxide,
Base: polyamide6, poly oxy methylene
Approval
Weight※2
Approx. 108g (approx. 75g)
※1. Autonics test standard
※2. The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing or condensation.
※The ARIO digital module is available to connect up to 8 units, and theARIO analog and special
module are available to connect up to 4 units.
※For connecting the modules, consider power concumption of the sensors and drivers connected
the ARIO power module.