Avantco A36221 User manual

Big bag transporter 2015 1
Operator's Manual for Attachment
Big bag transporter
Product number
For 400 to 700 and R series loaders
A36221
www.avanttecno.com

Big bag transporter 2015 1

Big bag transporter 2015 1
CONTENTS
1. Foreword .........................................................................................................................................................4
2. Designed purpose of use.................................................................................................................................5
3. Safety instructions for using the attachment................................................................................................6
4. Technical specifications ..................................................................................................................................9
4.1 Safety labels and main components of the attachment ................................................................................................. 9
5. Attaching the attachment ............................................................................................................................11
6. Instructions for use .......................................................................................................................................13
6.1 Checks before use ................................................................................................................................................................14
6.2 Safe handling of bags.............................................................................................................................................................14
6.2.1 Material handling ...........................................................................................................................................................16
6.2.2 Safe Working Load .......................................................................................................................................................16
6.3 Operating on inclined terrain.............................................................................................................................................16
7. Inspections, maintenance, and service ........................................................................................................17
8. Warranty terms ............................................................................................................................................17

4 (18)
1. Foreword
Avant Tecno Oy would like to thank you for your purchase of this attachment for your Avant loader. It has
been designed and manufactured on the basis of years of experience on product development and
manufacturing. By familiarising yourself with this manual and following the instructions, you ascertain your
safety and ensure the reliable operation and long service life of the equipment. Read the instructions carefully
before starting to use the equipment or performing maintenance.
The purpose of this manual is to help you to:
operate the equipment in a safe and efficient manner
observe and prevent any hazardous situations
keep the equipment intact and ensure a long service life
The following warning symbols are used throughout this manual to indicate factors that must be taken into
account to reduce the risk of personal injury or damage to property:
WARNING:
This safety symbol refers to important safety information in this manual.
It warns of an immediate hazard that could cause serious personal
injury.
Read the warning text accompanying the symbol carefully and ensure
that other operators are also familiar with the warnings, since personal
safety is at stake.
This signal word indicates information about the correct operation and maintenance
of the equipment.
Failure to observe the instructions accompanying the symbol can lead to equipment
breakdown or other property damage.
With these instructions, even an inexperienced user can use the attachment and loader safely. The manual
includes important instructions for experienced AVANT operators as well. Ensure that all persons using the
loader have received proper guidance and familiarised themselves with the manual of the loader, each
attachment that are used, and all safety instructions before using the equipment. Using the equipment for
other purposes or use in any other way than described in this manual is prohibited. Keep this manual at hand
throughout the service life of the equipment. If you sell or transfer the equipment, be sure to hand over this
manual to the new owner. If the manual is lost or damaged, you can request a new one from your Avant
dealer or from the manufacturer. Due to continuous product development some of the details shown in this
manual may differ from your equipment. This manual contains the original instructions in English.
In addition to the safety instructions included in this manual, you must observe all occupational safety
regulations, local laws, and other regulations concerning the use of the equipment. Particularly the regulations
concerning the use of the equipment on public road areas must be observed. We reserve the right to change
the contents of the manual without notification.

5 (18)
2. Designed purpose of use
The AVANT Big bag transporter is an attachment suitable for use with AVANT multi purpose loaders shown in
Table 1. With the big bag transporter the lifting and transporting of big, heavy bags is convenient and easy.
The simple attachment makes loading of fertilizer or stacking big bags as easy as it can get. The frame of the
rigid attachment includes a supporting structure without sharp edges that prevents the bag from swinging
during transportation. The maximum lifting height is 4,4 meters with the telescopic boom of the loader. The big
bag transporter is intended to be used to lift bags or similar objects which have strong enough lifting ropes as
standard. The attachment must not be used for other purposes.
The attachment is maintenance free, except for cleaning, monitoring its condition, and occasional paint
retouch if needed. Larger repair work must be left for professional maintenance. Please contact your AVANT
retailer if you have additional questions about the operation or maintenance of the equipment.
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Table 1 - Big bag transporter - Compatibility with Avant loaders
Avant
216
218
220
220series 2
225
313S
320S
320S+
419
420
520
R20
525LPG
R28
528
630
R35
635
640
745
750
760i
A36221
-
-
-




The compatibility recommendations are based on the width of the loader, lifting capacity, and adequate
breakout force. The operating capacity of the loader can be determined by using Table and the load diagram
shown in the operator's manual of the loader. Depending on operating conditions additional counterweights
may also be required. For compatibility information with a model not shown in table above, contact your Avant
dealer.

6 (18)
3. Safety instructions for using the attachment
Please bear in mind that safety is the result of several factors. The loader-attachment combination is highly
powerful and improper or careless use or maintenance may cause serious personal injury or property
damage. Due to this, all operators must carefully familiarise themselves about correct use and the operator's
manuals of both the loader and the attachment before starting operation. Do not use the attachment if you
have not completely familiarised yourself with its operation and the related hazards.
Misuse, careless use, or using an attachment that is in poor condition, may cause
risk of serious injuries. Familiarise yourself with the controls of the loader, correct
coupling procedure, and the correct way to operate the attachment at a safe area.
Study especially how to stop the equipment in a safe manner. Read all safety
precautions carefully.
Read all safety instructions carefully before handling the attachment
When attaching an attachment to the loader, ensure that the locking pins of the
loader's quick attach plate are in the lower position and that they have locked
the attachment to the loader. Never lift or move an unlocked attachment.
The Big bag transporter is designed to be used by one operator at a time. Do not let
others near the danger area of the equipment when it is in use.
Always transport the attachment as low as possible to keep the centre of gravity low,
and keep the telescopic boom retracted during driving.
Use the transporter inly to handle bags which are intended to be lifted from its straps.
Always hook all straps of the bag to the bale transporter. Make sure the bag is in good
Adjust the attachment so that its lower part supports the bag and prevents it from
swinging while handling. Transport the bag close to the ground.
If additional lifting equipment is necessary to lift a bag, use only chains or straps, or
similar equipment, that suitable and approved for lifting work.
Never use the attachment to lift or to transport persons or as any kind of work platform
even temporarily.
Pay attention to the surroundings and any other persons and machines moving in the
vicinity. Pay attention to the contours of the terrain and other hazards, such as
branches and trees that can reach to the driver's area, loose rocks, and slippery
surfaces.
Make sure that overhead clearance is sufficient. Hitting an overhead obstacle may
cause the loader to tip over. Keep a safe distance from electric cables, lamps, or other
electric systems; hitting live parts may cause electric shock.
Ensure that ventilation is sufficient when operating indoors. Do not operate the loader
in closed spaces regardless of the engine or fuel type. Exhaust gases may
concentrate to hazardous levels.

7 (18)
Operate the controls of the loader in a slow and calm manner. Be careful when lifting
load to high level or lifting load from high. Avoid sudden changes in speed or
direction to maintain balance of the loader especially when handling heavy loads.
Drive slowly and carefully especially on inclined terrain or slippery surfaces.
Carrying heavy loads can shift the centre of gravity of the loader and lead to tipping
over of the loader. Always transport the load as low and close to the machine as
possible with the telescopic boom completely retracted to keep the centre of gravity
low and for the best stability.
The stability of the loader may change when leaving the driver’s seat, leading to
tipping over of the machine. Always remember that the boom may lower
unexpectedly due to loss of stability, mechanical fault, or if another person operates
the controls of the loader, leading to crushing hazard. The attachment or the loader
are not intended to be left to keep a load elevated for longer periods. Lower the
attachment before leaving the driver's seat.
Keep the loader articulation in straight position when handling heavy loads. When
turning the articulation, the loader may tilt forward.
Observe maximum load indicated in the operator’s manual of the loader. Be
especially careful when the load sensor indicator is activated.
Make sure that the surface can bear the total load. Also follow the correct tyre
pressure settings.
Make sure to use only an attachment that is in good condition. Check the attachment
thoroughly in regular intervals. Do not modify the attachment in a manner that would
affect its safety. It is prohibited to drill holes on the attachment, and welding or other
means of fixing hooks or other objects on the attachment is strictly prohibited.
Use the attachment only for its intended purpose. Other use may create unnecessary
safety risks, and the equipment may get damaged.
Make sure that the loader is equipped with necessary safety components, and that
they are in working condition. Seat belt must be used. If there are specific hazards
related to the operating area, use appropriate safety equipment.
Also read the safety instructions and correct use of the loader from the operator's
manual of the loader.
Never allow anyone to get under the raised load or the loader boom. Keep in mind that the
loader boom can be lowered or tilted even if the engine has been shut down (crushing
hazard). The loader is not intended to be left to keep a load elevated for longer periods.
Always lower the attachment to a safe position before leaving the drivers seat.
Never stay in the area between the loader and the attachment - risk of crushing. The
boom or attachment may move unexpectedly even if the loader has been shut down.
Keep a safe distance from the hazard area and from any moving component.

8 (18)
.
Remember to wear proper protective clothing:
The noise level at the driver's seat may exceed 85 dB(A). Wear hearing
protection while working with the loader.
Wear protective gloves.
Wear safety boots whenever working with the loader.
Safe position of the attachment, before going near the loader boom
Always set the attachment to a safe position before going near the attachment. Safe
position will prevent unintentional movements of the attachment and the loader boom.
Keep in mind that the attachment can move even if the engine of the loader is turned
off. Safe position:
Lower the boom completely down and lower the attachment flat on the ground.
Shut down the loader engine and lock the parking brake. Prevent unintended use.

9 (18)
4. Technical specifications
Table 2 - Big bag transporter - Technical specifications
Product number
A36221
Lift hook height:
1200 - 1800 mm
4 pin positions
Width:
1000 mm
Weight:
60 kg
Maximum allowed load:
900 kg
Suitable Avant loaders:
See Table 1
4.1 Safety labels and main components of the attachment
Listed below are the labels and markings, which must be visible on the equipment. Replace the warning
labels, if they have become unclear or if they have detached completely. New labels are available via your
retailer or contact information provided on the cover.
The warning labels contain important safety information and they help to identify and
remember the hazards related to the equipment. Replace damaged or missing
warning labels with new ones.
Attachment identification plate A419081
A46771
A46772
A46803

10 (18)
.
Table 3 - Decal locations and warning messages
Decal
Warning message
1
A46771
Read instructions before use.
2
A46772
Crushing hazard - Do not go under a
raised attachment; stay away from raised
equipment.
3
A46803
Pinching and crushing hazard, keep
clear of moving parts, do not leave the
equipment running. Operate the
attachment only from the driver’s seat.
4
A419081
Attachment identification plate
Table 4 - Main components of the Big bag transporter
1
Frame with quick attach brackets
2
Adjustable boom, 4 settings
3
Locking pin
4
Fixed hook

11 (18)
5. Attaching the attachment
Attaching the attachment to the loader is quick and easy, but it must be done carefully. The attachment is
mounted to the loader boom by using the quick attach plate on the loader boom and the counterpart on the
attachment.
If the attachment is not locked to the loader, it may detach from the loader and cause a hazardous situation.
The loader must not be driven and the boom must never be lifted when the attachment has not been locked.
To prevent hazardous situations, always follow the coupling procedure shown below. Also remember the
safety instructions shown in Chapter 3. The attachment is mounted to the loader as follows:
Make sure that an unlocked attachment will not move or fall over. Do not stay in the
are between the attachment and the loader. Mount the attachment only on level
surface.
Never move or lift an attachment that has not been locked.
300-700 series & R series loaders:
Step 1:
Lift the quick attach plate locking pins up and turn them backwards into the slot
so that they are locked in the upper position.
If your loader is equipped with a hydraulic attachment locking system, see
additional instructions about the use of the locking system from the relevant
manuals.
Ensure that the hydraulic hoses (and the electric harness, if applicable) are not
in the way during installation.
Step 2:
Turn the quick attach plate hydraulically to an obliquely forward position.
Drive the loader onto the attachment. If your loader is equipped with a
telescopic boom, you can utilise this.
Align the upper pins of the loader’s quick coupling plate so that they are under
the corresponding brackets of the attachment.
Step 3:
Lift the boom slightly –pull the boom control lever backward to raise the
attachment off the ground.
Turn the boom control lever left to turn the bottom section of the quick attach
plate onto the attachment.
Lock the locking pins manually or lock the hydraulic locking.
Always check the locking of pins.

12 (18)
An attachment that has not been completely
locked to the loader may fall on the boom or
towards the operator, or fall under the loader
during driving, causing loss of control of the
loader. Never move or lift an attachment that
has not been locked. Before moving or lifting
the attachment, make sure that the locking
pins are in the lower position and come
through the fasteners on the attachment on
both sides.
Excessive tilting or lifting of an unlocked attachment increases the risk of tipping the
attachment over. Do not use the automatic locking of the locking pins when the
attachment is lifted more than one metre from the ground. If the locking pins do not
return to the normal position when tilting, do not tilt or raise the attachment any
more. Lower the attachment on the ground and secure the locking manually.

13 (18)
6. Instructions for use
Practise the use of the attachment and its controls in an open and safe area. If you are unfamiliar with the
loader in use, it is recommended to practice its use without any attachments.
Avoid overturning of the machine. Do not extend the
telescopic boom, when the load approaches the lifting
capacity of the loader, or when the loader boom is in
horizontal position. If the load indicator of the loader (if
fitted) signals, lower the load calmly and retract the
telescopic boom. Avoid sudden changes in speed or
direction whenever the load is lifted. Use additional
counterweights as needed.
Falling objects hazard - Make sure load is securely on
the attachment. Never tilt the attachment back when it is
lifted high. Operate only with machines equipped with
ROPS and FOPS structures.
Never use the loader or its attachments to lift persons or
as any kind of work platform even temporarily. Never
climb on the attachment.

14 (18)
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6.1 Checks before use
Before use check that the attachment and its hook are in good condition.
Check that the lifting ropes of the bag are intact. Use all of the lifting links of the bag for lifting. Do not
tie the ropes.
Plan the lifting work ahead, avoid hanging the load unnecessarily.
Ensure that the loader and the attachment are used in a safe manner and as intended. The use of the
tilt adapter is not recommended with the big bag transporter.
Ensure that the ground surface is level and solid enough for safe lifting.
Ensure that bystanders are at a safe distance when operating the equipment. Do not let anyone to
enter danger area of the boom or to stay directly in front of the loader. Also make sure that it is safe to
reverse with the loader. Never assume that bystanders will remain where you last saw them;
especially children are often attracted to the moving equipment.
Check the general condition of the attachment and the loader, and check for possible hydraulic oil
leaks. The attachment must not be used, if there is a fault in the hydraulic system of the loader or the
attachment. Refer to Chapter 7 for maintenance instructions.
Operate the attachment and the controls of the loader only when seated on the driver’s seat. Ensure
that the loader and the attachment are used in a safe manner and as intended. Do not allow children
to operate the equipment.
Never operate the loader or attachments while under the influence of alcohol, drugs, medication that
may impair judgement or cause drowsiness, or if not otherwise medically fit to operate the equipment.
Remember correct working methods and avoid leaving the driver’s seat unnecessarily.
6.2 Safe handling of bags
Slide the hook of the big bag transporter through all of the links in the bag. To grab a bag, tilt the attachment
and drive simultaneously closer to the bag, so that the bag will not swing or get damaged. Keep the bag
leaning against the lower supporting bars of the attachment during transportation to prevent the swinging of
the bag.
If the load is too heavy when lifting load from a high level, the loader could tip forward
when reversing with the loader. Never reverse and drag with the loader before making
sure that the loader can handle the load that is being lifted.

15 (18)
Lift only at unloading location
Drive the loader close to the place or machine to which the bag is intended to unloaded. Do not lift the bag
until next to the intended unloading place. Use the telescopic boom of the loader only if it is necessary to
reach the equipment to which the bag is unloaded. Keep the bottom of the bag near an edge of the machine
or similar. Drive carefully and calmly with the loader to prevent the swinging of the load.
Do not lift the bag while driving or otherwise unnecessarily, if there is nothing under the
bag. Lift the bag only after the loader has been driven so that the intended unloading
target is under the bag.
Before leaving the driver’s seat to open the bottom of the bag, make sure that the loader
will remain in balance when the bag is lifted. If possible, lower the bottom of the bag on
top of the machine to which the bag is unloaded. Open the bag carefully and keep in
mind that the bag could move unexpectedly.
Always transport the load as low
and close to the ground as
possible. Lift only at unloading
location while not driving with the
loader. Keep the telescopic boom
retracted.

16 (18)
6.2.1 Material handling
Use maximum load indicated in the diagram of the operator’s manual of the loader as a guideline. Remember
that the actual load carrying capacity varies according to operating conditions, especially unevenness of
operating area has a great effect. Be especially careful when the load sensor indicator is activated. Also,
make sure that the ground surface is firm and follow recommended tire pressures.
Pay attention that a heavy load or long distance between the loader and the centre of
gravity of the load will affect the balance and handling of the loader. The use of additional
counterweights is recommended especially when operating smaller loader models. For
200-series loader the wheel weights are recommended. With heavy loads, the telescopic
boom must be kept retracted while moving with the loader.
Movements, such as stopping, turning, or lowering the boom abruptly, can cause loss of
stability. Always drive slowly and operate the controls of the loader very carefully when
handling heavy loads.
6.2.2 Safe Working Load
A load diagram is presented in the operator's manual of the loader. With the diagram the load handling
capability of the loader can be evaluated, according to the distance between the centre of gravity of the load
and the front axle of the loader.
The lifting capacity and the stability of the loader are at the best, when:
the loader articulation is kept straight
the centre of gravity of the load is as close to the loader as possible
counterweights are fitted to the loader
the telescopic boom is kept retracted during lifting and load is kept as close to the loader as possible
swinging of the load is prevented and all contorls are used calmly and carefully
6.3 Operating on inclined terrain
Extra caution is needed when using the equipment on inclined terrains and slopes. Drive slowly especially on
inclined, uneven, or slippery surfaces, and avoid sudden changes in speed or direction. Operate the controls
of the loader with careful and smooth movements. Watch out for ditches, holes on the ground, and other
obstacles, as hitting an obstacle may cause the loader to tip over.
Maximum lifting capacity can not be achieved on inclined terrain. On horizontally tilted terrain the load must
not be lifted high. The loader frame articulation should be kept straight when lifting heavy loads; turning the
load during lifting operation will affect the stability of the loader and may lead to overturning of the machine.

17 (18)
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7. Inspections, maintenance, and service
Clean the attachment regularly to prevent accumulation of dirt which is more difficult to remove. You may use
a pressure washer and a mild detergent. Do not use strong solvents, and do not spray directly at the labels on
the attachment.
Do not store the attachment directly against the ground for long periods; place it on blocks of wood or on a
pallet, for example. For longer storage periods touch up the paint where needed and grease the lubrication
points.
Also the metal structures of the attachment must be inspected regularly. Check visually for damages and
inspect the quick attach brackets and their surrounding area carefully. The attachment must not be used if it is
deformed, cracked, or torn.
Welding repairs are only allowed to be carried out by professional welders. When welding, only methods and
additives suited for steel used in bucket must be used. For more information about repairs contact your
nearest service point.
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8. Warranty terms
Avant Tecno Oy grants a warranty of one year (12 months) from the date of purchase for the attachment it
manufactures.
The warranty covers repair costs as follows:
Work costs are covered, if the repair is not performed at the factory.
The factory replaces any defective components or consumables.
The factory may reimburse the price of components purchased by the customer in special cases that have
been agreed in advance.
The warranty does not cover:
Normal maintenance work or parts and consumables required for it.
Damages caused by unusual operating conditions or ways of use, negligence, structural changes made
without the consent of Avant Tecno Oy, use of non-original parts or lack of maintenance.
Consequences of a defect, such as interruption of work or other possible additional damages.
Travel and/or freight costs caused by the repair.