Aventics PILOTAIR D Series Operating and installation instructions

TYPE “D” PILOTAIR® VALVE
Service Information
INDEX
Installation .................................................. 1
Maintenance ............................................... 1
Kit Assembly ............................................... 1-2
Operation Procedures ................................ 2-3
Operation Diagrams ................................... 4-5
Basic Valve & Repair Kits ........................... 6-10
Valve Part Number Identity Schedule ........ 11
Operator Selection Codes .......................... 12
Operator Conversion Kits ........................... 13
Lever Operator ........................................... 14
Button Operator .......................................... 15
Button Operator (w/Mounting Flange) ........ 16
Cam Operator ............................................. 17
Pilot Cylinder Operator ............................... 18
Pilot Cylinder Operator (Low Pressure) ...... 19
Solenoid Operator ...................................... 20-22
Foot Pedal Operator ................................... 23
Foot Treadle Operator ................................ 24
Detent Kit .................................................... 2 5
Spring Return Kit ........................................ 26
______________________________________
“D” PILOTAIR Valves are spool type directional
valves with two-way, three-way or four-way
operation. They are built with open exhaust
ports and with tapped exhaust ports. With
different valve stems the three-way and four-
way valves may have a mid-position where all
ports are lapped, supply is connected to
delivery or delivery is connected to exhaust.
Lever, button, pedal, treadle, cam pilot cylinder
or solenoid operates the “D” PILOTAIR Valve.
These operators may be put on either end or
both (see OPERATION). The operator may
have springs to return the valve system to its
normal position when the operating force is
removed.
WARNING - INSTALLATION AND
MOUNTING
The user of these devices must con-
form to all applicable electrical, me-
chanical, piping and other codes in the installa-
tion, operation or repair of these devices.
Installation! Do not attempt to install, operate
or repair these devices without proper training
in the technique of working on pneumatic
systems and devices, or under trained
supervision.
Compressed air systems contain high levels of
stored energy. Do not attempt to connect,
disconnect or repair these products when a
system is under pressure. Always exhaust the
pressure from an air system before performing
any service work. Failure to do so can result in
serious personal injury.
Mounting! Devices should be mounted and
positioned in such a manner that they cannot
be accidentally operated.
INSTALLATION
Mount the “D” PILOTAIR Valve on a solid flat
surface by means of the mounting holes in the
body. Do not support the valve by piping alone.
It may be installed in any position. When
installed vertically, protect the end of the valve if
there is danger of dirt or moisture falling into it.
Connect the port in the body of solenoid
operators to an air supply not exceeding 150 psi
(10 Bar). The pilot cylinder operator contains a
1/32” choke for air operation.
Identify passages through the valve and label
ports before installation. To facilitate installation,
each port, each end bracket and the operator can
be rotated in 90° steps around the stem by
removing the tie rods and turning the section. Do
not make a modification unless it is absolutely
necessary. All modifications should be made on
a clean bench to insure that dirt does not enter
the valve.
ADJUSTMENT
The “D” PILOTAIR Valve requires no adjustment.
SM-700.7501

MAINTENANCE
Periodically dismantle the “D” PILOTAIR® Valve for
inspection and cleaning. Wash all metal parts with
a non-flammable solvent. Wash all seals with soap
and water and examine them for cracks or signs of
wear. Dry all parts with a low-pressure air jet.
Replace worn or defective parts.
Reassemble the valve, using the exploded view
as reference. The valve should be reassembled
using new rubber parts. As the assembly proceeds,
lubricate all rubber parts with Dow Corning 55 M
Grease and all metal-to-metal surfaces with Number
107 Lubriplate.
KIT ASSEMBLY
At times, operators in kit form and assembled valve
portions are stocked separately, and complete “D”
PILOTAIR Valves are assembled as needed. The
operator kits are packages containing the entire
operator’s parts and all the fastenings needed to
assemble the operator to the valve.
The explored illustrations accompanying the
operators’ parts lists in this booklet show how the
parts fit together.
To assemble a complete valve from the kits, remove
the stem from the valve portion. Assemble the
operator portion and connect the stem to it. Cover
the stem with light oil. Remove the tie rod nuts and
always assemble the short threaded ends of the tie
rod first to use the full thread. This will obtain full
thread engagement on both ends when the long
threaded end is assembled last. Insert the stem in
the valve portion. Tighten the bolts evenly together.
OPERATION
To operate a “D” PILOTAIR Valve a manual,
mechanical, pneumatic, hydraulic or electrical force
is applied to its operator. This force moves the
valve’s stem which, in moving to another position,
opens and/or closes internal passages in the valve.
The accompanying diagrams illustrate how the
valve’s stem opens and closes its passages.
Some stems have two positions –one at each end of
its travel. Some stems have three positions-the
third being midway between the end positions. In
their end positions, three and four-way valves have
one or more passages open. Moving the stem to
other end position closes the passages that
were open and then opens the passages that
were closed. The mid-position results in one
of three conditions-all ports lapped, supply
connected to delivery, or supply connected to
exhaust.
The valve portion of a “D” PILOTAIR Valve in
addition to its stem, has two end sections, a
body segment for each tapped port, seals
between sections and seal retainers. Four tie
rods, which pass through each section, hold
these parts together.
Two-way valves have two-tapped ports-supply
and delivery. Three-way valves with open
exhaust ports also have two ports – supply
and delivery. Their exhaust port is the open-
ing in one of their end sections through which
the stem passes. Three-way valves with
tapped exhaust ports have three ports: supply,
delivery and exhaust. Four-way valves with
open exhaust ports have three tapped ports-
one supply and two delivery ports. Their ex-
haust ports are the openings in the end sec-
tions through which the stem passes. Four-
way valves with tapped exhaust ports have
five tapped ports-one supply, two deliveries
and two exhaust ports.
Passages between sections are the open-
ings in the sides of sections through which the
stem passes. Lands on the stem close these
openings. Grooves on the stem open them.
Stem position determines whether a land or a
groove is in an opening.
The seals in the valve portion prevent the es-
cape of fluid through the joints between sec-
tions and past the lands of the stem. The seal
retainers keep stem drag and unbalanced in-
ternal fluid pressures from forcing the seals
into the path of the stem where they could be
damaged.
Operators are attached to the ends of valve
portions by tapped bolts, which screw onto the
ends of the tie rods. They are connected to
the valve stems by cotter pins or roll pins.
Lever, button and treadle operators can move
a stem in both directions. The others can only
push it. The solenoid operator uses local fluid
pressure to move the valve’s stem. These
operations are made with full return spring,
with
Page 2

These operations are made with full return spring,
with centering spring and without spring. A full
return spring moves a valve’s stem to its position
at the other end of its travel with the removal of an
operating force that had moved it from this posi-
tion. A centering spring returns a valve’s stem to
its mid-position with the removal of an operating
force that had moved it from this position. Two-
way valves never have centering springs. Three
and four-way valves have centering springs when
the valve is to have the ”inching” feature, that is
the ability to admit or to exhaust quantities of fluid
from the delivery line and then close all ports to
retain the fluid in the delivery line without change.
The stem of the valve having an operator without
spring remains in the position in which an
operating force moves it to. The use of a “D”
PILOTAIR® Valve determines the kind of operator
it has and whether it has a full return spring, a
centering spring or no springs. Lever, button or
treadle operators without springs can be used
alone on a valve as they can move a stem in both
directions. Pedal, cam, pilot, cylinder, or solenoid
operators without springs or with centering
springs cannot be used alone, since they can only
push the stem in one direction, and the centering
spring can only return the stem to its mid-position.
To be used alone, pedal, cam, pilot cylinder and
solenoid operators must have full return springs.
However, these operators without springs or with
centering springs may be used when there is
another operator on the other end of the valve.
Normally a “D” PILOTAIR Valve has one operator,
though in some applications it has two-one on
each end of the valve. Two operators are used
when stem movement in each direction is to be
controlled separately. When used in pairs,
operators without springs or with centering
springs are used. Operators with full return
springs are never used in pairs.
“D” PILOTAIR Valves with either full return
springs or centering springs have “normal” stem
positions; positions to which the springs return
the stems when operating forces acting on the
valves are removed. In two and three-way valves
with full return springs, these positions are either
“normally open” or “normally closed” depending
upon which end of the valve and full return spring
is fastened.
The ends of the “D” PILOTAIR Valve are
identified as “A” and “B”. The “A” end of the
valve is the one with the nameplate. A full
return spring on this end of a two-way valve
or a three-way valve with open exhaust
makes it “normally closed”. A “normally
closed” valve has the passage between its
supply and delivery ports closed when no
operating force is acting on the valve. A
“normally open” valve has this passage open
unless an operating force closes it.
With three-way and four-way valves with
tapped exhaust the placing of the spring is
not critical since supply and exhaust ports are
interchangeable.
Page 3

OPERATION
(Diagrammatic Views)
Page 4

Page 5

Valve
Type
Exhaust
Port
Center
Position
Conn.
New Identity Schedule
Old Identity
Schedule
1
Stem
2
New Body
Segment
2
Old Body
Segment
3
New Cover
B End
3
Old Cover
B End
4
Retainer
5
Packing
Ring
6
New Cover
(A End)
6
Old Cover
(A End)
7
New Tie
Rods
7
Old Tie
Rods
2 Way None None R431007783 PD-020020-
00000
R431001051
(2 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002581 P -049985-
00007
3 Way Open None R431007800 PD-020031-
00000
R431001051
(2 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719- R431002581 P -049985-
00007
3 Way Tapped Lapped R431007848 PD-020032-
00000
R431001051
(3 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002582 P -049985-
00009
4 Way Open Lapped R431007895 PD-020041-
00000
R431001051
(3 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002582 P -049985-
00009
4 Way Tapped Lapped R431007928 PD-020042-
00000
Major Kit
R431001051
(5 req’d)
P -030304-
00000
R431002733 P -050722-
00000
Major or
Minor Kit
Major or Minor Kit
R431002733 P -050719-
00000
R431002583 P -049985-
00011
4 Way Open Delivery
to
Exhaust
R431007956 PD-020043-
00000
R431001051
(3 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002582 P -049985-
00009
4 Way Tapped Delivery
to
Exhaust
R431007972 PD-020044-
00000
R431001051
(5 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002583 P -049985-
00011
4 Way Open Supply to
Delivery
R431007984 PD-020045-
00000
R431001051
(3 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002582 P -049985-
00009
4 Way
Tapped Supply to
Delivery
R431007994 PD-020046-
00000
R431001051
(5 req’d)
P -030304-
00000
R431002733 P -050722-
00000
R431002733 P -050719-
00000
R431002583 P -049985-
00011
8
Nut
P -049994-
00003
(8 req’d)
9
New
Washer
R431002156
9
Old
Washer
P -049804-
00012
1/4” BASIC VALVE
See Page 8 for Major Kit and Minor Kit Information.

1/2” BASIC VALVE
Valve TYPE
Exhaust
Port
Center
Position
Conn.
New
Identity
Schedule
Old
Identity
Schedule
1
Stem
2
New Body
Segment
2
Old Body
Segment
3
New Cover
(B End)
3
Old Cover
(B End)
4
Retainer
5
Packing
Ring
6
New Cover
(A End)
6
Old Cover
(A End)
7
New Tie Rod
7
Old
Tie Rod
2 Way None None R431008140 PD -040020-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002578 P -049985-
00001
3 Way Open None R431008170 PD-040031-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002578 P -049985-
00001
3Way Tapped Lapped R431008216 PD-040032-
00000
R431001052 P -0303305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002579 P -049985-
00003
4 Way Open Lapped R431008254 PD-040041-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002579 P -049985-
00003
4 Way Tapped Lapped R431008307 PD-040042-
00000
Major
Kit
R431001052 P -030305-
00000
R431002687 P -050614-
00000
Major or
Minor Kit
Major or
Minor Kit
R431002686 P -050613-
00000
R431002580 P -049985-
00005
4 Way Open Delivery
to
Exhaust
R431008344 PD-040043-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002579 P -049985-
00003
4 Way Tapped Delivery
to
Exhaust
R431008359 PD-040044-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002580 P -049985-
00005
4 Way Open Supply
To
Delivery
R431008371 PD-040045-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002579 P 049985-
00003
4 Way Tapped Supply
To
Delivery
R431008379 PD-040046-
00000
R431001052 P -030305-
00000
R431002687 P -050614-
00000
R431002686 P -050613-
00000
R431002579 P -049985-
00003
8
Nut
P -04994-
00001
(8 req’d)
9
New
Washer
R431002157
9
Old
Washer
P -049804-
00014
See Page 8 for Major Kit and Minor Kit Information

MINOR REPAIR KITS FOR "D" PILOTAIR KIT FOR VALVE PORTIONS
NEW KIT PT.NO. OLD KIT PT. NO. DESCRIPTION NEW KIT PT. NO. OLD KIT
PT. NO.
DESCRIPTION
1/4" Valves 1/2" Valves
R431007355 P -068829-
00000
Kit, Minor Repair F/PD2-20, 31 Valve R431007363 P -068837-
00000
Kit, Minor Repair F/PD4-20, 31 Valve
R431007356 P -068830-
00000
Kit, Minor Rep.F/PD2-32,41,43 & 45 Vlv R431007364 P -068838-
00000
Kit, Minor Rep.F/PD4-32,41,43 & 45 Vlv
R431007357 P -068831-
00000
Kit, Minor Rep.F/PD2-42,44,& 46 Valve R431007365 P -068839-
00000
Kit, Minor Rep.F/PD4-42,44,& 46 Valve
The above minor kits contain seals, seal retainers, and a tube of grease for the indicated models.
MAJOR REPAIR KITS FOR "D" PILOTAIR VALVE PORTIONS
NEW KIT PT.NO. OLD KIT PT. NO. DESCRIPTION NEW KIT PT. NO. OLD KIT
PT. NO.
DESCRIPTION
1/4" Valves 1/2" Valves
R431007349 P -068823-
00000
Kit, Major Repair F/PD2-20 Valve R431007358 P -068832-
00000
Kit, Major Repair F/PD4-20 Valve
R431007350 P -068824-
00000
Kit, Major Repair F/PD2-31 Valve R431007319 P -068539-
00000
Kit, Major Repair F/PD4-31 Valve
R431007351 P -068825-
00000
Kit, Major Repair F/PD2-32 Valve R431007359 P -068833-
00000
Kit, Major Repair F/PD4-32 Valve
R431006513 P -064877-
00000
Kit, Major Repair F/PD2-41 Valve R431007320 P -068540-
00000
Kit, Major Repair F/PD4-41 Valve
R431007352 P -068826-
00000
Kit, Major Repair F/PD2-42 Valve R431007360 P -068834-
00000
Kit, Major Repair F/PD4-42 Valve
R431006514 P -064878-
00000
Kit, Major Repair F/PD2-43 Valve R431007321 P -068541-
00000
Kit, Major Repair F/PD4-43 Valve
R431007353 P -068827-
00000
Kit, Major Repair F/PD2-44 Valve R431007361 P -068835-
00000
Kit, Major Repair F/PD4-44 Valve
R431006515 P -064879-
00000
Kit, Major Repair F/PD2-45 Valve R431007322 P -068542-
00000
Kit, Major Repair F/PD4-45 Valve
R431007354 P -068828-
00000
Kit, Major Repair F/PD2-46 Valve R431007362 P -068836-
00000
Kit, Major Repair F/PD4-46 Valve
The above major kits contain the minor repair kit plus a stainless steel spool.
With the above kits and parts, the elastomer seals and some common wear parts in the basic valve portion of the assemblies
can be repaired. On severely worn or damaged valves, additional parts may be required.
The basic valve portion kits do not contain any parts for the mechanical operator portions of the valves. The mechanical op-
erator portion of the valves should be repaired when necessary, with individually selected parts and tested before being put in
services. Refer to the D Pilotair Valve service literature for additional parts information and service instructions.
OPTIONAL COILS REPAIR PARTS FOR SOLENOID OPERATORS
NEW PART NO. OLD PART NO. COIL VOLTAGE NEW PART NO. OLD PART
NO.
COIL VOLTAGE
R431005915 P -061920-00000 120 Volts - 60 Hz Kit, Minor Solenoid Repair -
R431005916 P -061920-00001 240 Volts - 60 Hz R431005645 P -060969-
00000
PD2 - and PD4 - Valves (includes
R431005917 P -061920-00002 480 Volts - 60 Hz Plunger, Spring, Base Gasket)
R431005918 P -061920-00003 24 Volts DC R431002033 P -049708-
00212
O-ring, Pilot Piston (Standard)
R431005919 P -061920-00004 12 Volts DC -PD2 - Valves
R431009107 P -061920-00007 6 Volts DC R431002035 P -049708-
00215
O-ring, Pilot Piston (Standard)
R43109117 P -061920-00011 12 Volts - 60 Hz -PD4 - Valves
R431009115 P -061920-00005 90 Volts DC NOTE: PISTON O-ring is also used in operator codes
Other voltage ratings are available, consult factory. -10, -11, -12, and all solenoid operators.
Page 8

Page 9
Letter
1/4” Spool 1/2” Spool Valve
Type
Exhaust
Port
Center
Position
Conn.
New Part
No.
Old Part No. Used in
Valve
New Part
No.
Old Part No. Used in
Valve
A R431002735 P –050724-00000 PD2-31 R431002679 P –050578-00000 PD4-31 3 Open None
B R431002933 P –051635-00000 PD2-20 R431002905 P –051363-00000 PD4-20 2 None None
C R431002934 P –051636-00000 PD2-32 R431002906 P –051364-00000 PD4-32 3 Tapped Lapped
D R431002734 P –050723-00000 PD2-41 R431002669 P –050569-00000 PD4-41 4 Open Lapped
E R431002736 P –050725-00000 PD2-42 R431002681 P –050579-00000 PD4-42 4 Tapped Lapped
F R431002955 P –051958-00000 PD2-43 R431002944 P –051838-00000 PD4-43 4 Open Ex. To Del.
G R431002970 P –052081-00000 PD2-45 R431002945 P –051839-00000 PD4-45 4 Open Sup. To Del.
H R431002957 P –052028-00000 PD2-46 R431002973 P –052125-00000 PD4-46 4 Tapped Sup. To Del.
J R431002954 P –051925-00000 PD2-44 R431002972 P –052124-00000 PD4-44 4 Tapped Ex. To Del.
Identification Letter Stamped on End of Valve Spools

Page 10

R431008260 (PD-040041-00114)
BASIC VALVES (WITH SOLENOID PIPING AS SHOWN)
VIEW VALVE TYPE CODE NO. NEW 1/4” PART NO. 1/4” MODEL CODE NEW 1/2” PART NO. 1/2”MODEL CODE
A Two-way valve 120 PD-020120-00000 R431008386 PD-040120-00000
A Three-way, open exhaust 131 R431008003 PD-020131-00000 R431008388 PD-040131-00000
E Three-way, tapped exhaust 232 R431008012 PD-020232-00000 R431008394 PD-040232-00000
B Two-way valve 320 PD-020320-00000 PD-040320-00000
B Three-way, open exhaust 331 PD-020331-00000 R431008398 PD-040331-00000
F Three-way, tapped exhaust 432 PD-020432-00000 R431008402 PD-040432-00000
C Four-way, open exhaust, closed center 541 R431008017 PD-020541-00000 PD-040541-00000
C Four-way, open exhaust, exhaust center 543 PD-020543-00000 PD-040543-00000
C Four-way, open exhaust, supplied center 545 PD-020545-00000 PD-040545-00000
D Four-way, open exhaust, closed center 641 R431008023 PD-020641-00000 R431008422 PD-040641-00000
D Four-way, open exhaust, exhaust center 643 R431008026 PD-020643-00000 R431008427 PD-040643-00000
D Four-way, open exhaust, supplied center 645 PD-020645-00000 PD-040645-00000
G Four-way, tapped exhaust, closed center 742 R431008031 PD-020742-00000 R431008431 PD-040742-00000
G Four-way, tapped exhaust, closed center 744 PD-020744-00000 PD-040744-00000
G Four-way, tapped exhaust, closed center 746 PD-020746-00000 PD-040746-00000
H Four-way, tapped exhaust, closed center 842 R431008033 PD-020842-00000 R431008439 PD-040842-00000
H Four-way, tapped exhaust, closed center 844 PD-020844-00000 R431008443 PD-040844-00000
H Four-way, tapped exhaust, closed center 846 PD-020846-00000 PD-040846-00000
VIEW DESCRIPTION NEW 1/4” CODE NO. 1/4” MODEL CODE NEW 1/2” CODE NO. 1/2” MODEL CODE
A Two-way valve, R431007783 PD-020020-00000 R431008140 PD-040020-00000
A Three-way, open exhaust R431007800 PD-020031-00000 R431008170 PD-040031-00000
B Three-way, tapped exhaust R431007848 PD-020032-00000 R431008216 PD-040032-00000
B Four-way, open exhaust, closed center R431007895 PD-020041-00000 R431008254 PD-040041-00000
C Four-way, tapped exhaust, closed center R431007928 PD-020042-00000 R431008307 PD-040042-00000
B Four-way, open exhaust, exhaust center R431007956 PD-020043-00000 R431008344 PD-0400-43-00000
C Four-way, tapped exhaust, exhaust center R431007972 PD-020044-00000 R431007972 PD-020044-00000
B Four-way, open exhaust, supplied center R431007984 PD-020045-00000 R431008371 PD-040045-00000
C Four-way, tapped exhaust, supplied center R431007994 PD-020046-00000 R431008379 PD-040046-00000
BASIC VALVE - Solenoid operators with pilot pressure piping.
Select the Basic Valve Portion as shown below, add the desired Solenoid Operator Kits (which must be coded in the suffix when Factory assembly is desired).
The Basic Valve for a Piped Solenoid Operator has the special tapped body segment already assembled in the valve; Shaded areas indicate
material furnished. Tubing is cut to length and formed and fittings are furnished, but tubing and fittings are not assembled to the valve.
Dotted lines indicate alternate piping arrangement (the alternate tube, when required, is provided), depending on the location of the solenoid
Operator. The Basic Valve will be furnished less operators when suffix is not coded.
SINGLE SOLENOID VALVE DOUBLE SOLENOID VALVE SINGLE SOLENOID VALVES DOUBLE SOLENOID VALVES
TYPE “D” PILOTAIR ® VALVE
EXAMPLE OF MODEL CODE SELECTION
BASIC VALVE: “PD-0” plus 5 digits (Ex: Four-way, open exhaust)
“A” End Operator - 2 digit suffix (Lever with no return spring)
“B” End Operator - 2 digit suffix (Solenoid, full return spring)
Use for ordering prepiped solenoid valve - see below.“00” indicates no solenoid
piping.
Select the Basic Valve Portion as shown below, add the desired Operator Kits (which must be coded in the suffix (see example above) when Factory assembly is desired.
NOTE: SAE or other special available by request - consult factory.
B End A End B End A End B End A End
Porting (Ex: 1/2” NPT)
PD-02 = 1/4” NPT
PD-04 = 1/2” NPT
PD-05 = 1/4” BSPP
PD-07 = 1/2” BSPP
Page 11
HOW TO ORDER VALVES NOT TABULATED

Page 12
DESCRIPTION SEE NOTE NO. CODE NO.
Lever, No Spring Return
Lever, Full Return Spring
Lever with Centering Spring
-
2
3
01
02
03
Button, No Spring Return
Button, Full Return Spring
Button with Centering Spring
-
2
3
04
05
06
Cam, No Spring Return
Cam, Full Return Spring
Cam with Centering Spring
4
2
5
07
08
09
Pilot Cylinder, No Spring Return
Pilot Cylinder, Full Return Spring
Pilot Cylinder with Centering Spring
4
2
5
10
11
12
Solenoid (120V, 60 Cycle), No Return Spring
Solenoid (120V, 60 Cycle), Full Return Spring
Solenoid (120V, 60 Cycle), with Centering Spring
4
2
5
13
14
15
Solenoid (240V, 60 Cycle), No Return Spring
Solenoid (240V, 60 Cycle), Full Return Spring
Solenoid (240V, 60 Cycle), with Centering Spring
4
2
5
16
17
18
Pilot Cylinder (Low Pressure), No Spring Return
Pilot Cylinder (Low Pressure), Full Return Spring
Pilot Cylinder (Low Pressure), with Centering Spring
6
2
5 & 6
19
20
21
Foot Pedal, No Spring Return
Foot Pedal, Full Return Spring 4 2 22 23
Nose Mount, Spring Return
Nose Mount, 2-Position Detent
Nose Mount, 3-Position Detent
2 & 7
7
7
36
37
38
Foot Treadle, No Spring Return
Foot Treadle with Centering Spring -
3 52 53
End Cover with Centering Spring
End Cover with Return Spring 4 4 54 55
Solenoid (480V, 60 Cycle) No Spring Return
Solenoid (480V, 60 Cycle) Full Return Spring
Solenoid (480V, 60 Cycle) with Centering Spring
1 & 4
1 & 2
1 & 5
57
58
59
Solenoid (125V DC) No Spring Return
Solenoid (125V DC) Full Spring Return
Solenoid (125V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
63
64
65
Solenoid (150V DC) No Spring Return
Solenoid (150V DC) Full Spring Return
Solenoid (150V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
66
67
68
Solenoid (24V DC) No Spring Return
Solenoid (24V DC) Full Return Spring
Solenoid (24V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
69
70
71
Solenoid (12V DC) No Spring Return
Solenoid (12V DC) Full Return Spring
Solenoid (12V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
72
73
74
Solenoid (90V DC) No Spring Return
Solenoid (90V DC) Full Return Spring
Solenoid (90V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
75
76
77
Solenoid (40V DC) No Spring Return
Solenoid (40V DC) Full Return Spring
Solenoid (40V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
78
79
80
Solenoid (6V DC) No Spring Return
Solenoid (6V DC) Full Return Spring
Solenoid (6V DC) with Centering Spring
1 & 4
1 & 2
1 & 5
81
82
83
Solenoid (12V DC Explosion Proof) No Spring Return
Solenoid (12V DC Explosion Proof) Full Spring Return
Solenoid (12V DC Explosion Proof) with Centering Spring
1 & 4
1 & 2
1 & 5
84
85
86
Button, Panel-Mounted, No Spring Return
Button, Panel-Mounted, Full Return Spring
Button, Panel-Mounted, with centering Spring
-
2
3
87
88
89
Detent Kit, Two-Position
Detent Kit, Three-Position 4 4 90 91
Solenoid (120V, 60 Cycle) No Spring Return (Explosion Proof)
Solenoid (120V, 60 Cycle) Full Return Spring (Explosion Proof)
Solenoid (120V, 60 Cycle) with Centering Spring (Explosion Proof)
1 & 4
1 & 2
1 & 5
92
93
94
Solenoid (240V, 60 Cycle) No Spring Return (Explosion Proof)
Solenoid (240V, 60 Cycle) Full return Spring (Explosion Proof)
Solenoid (240V, 60 Cycle) with Centering Spring (Explosion Proof)
1 & 4
1 & 2
1 & 5
95
96
97
End Cover Kit - 98
OPERATOR SELECTION CODES
Notes:
1. Molded waterproof coils standard in all valves.
2. Not normally used when valve is to have two operators. Use an operator with no spring return or one with centering spring. Installation on the “A” End of two-or-three
way valve makes normally closed valve. Installation on the “B” End makes normally open valve.
3. When used as only operator on valve, specify Centering Spring Kit (Code 54) for other end. When used with another operator, operator must have centering spring.
4. To be used only on valve with another operator.
5. To be used only with another operator having centering spring.
6. Cannot be used with low pressure pilot operator on opposite end.
7. For 1/4” valves only.

Basic Valve Solenoid Operator Conversion Kits
To Convert a Basic Valve Portion to a Piped Solenoid Operator, Select one of the following Part Numbers
VIEW VALVE TYPE NEW 1/4” OLD 1/4" NEW 1/2” OLD 1/2"
PART NO. PART NO. PART NO. PART NO.
A Two-way and Three-way, Open Ex-
haust
R431008002 PD-020100-00000 R431008384 PD-040100-00000
E Three-way, Tapped Exhaust R431008011 PD-020200-00000 R431008393 PD-040200-00000
B Two-way and Three-way, Open Ex-
haust
R431008014 PD-020300-00000 R431008397 PD-040300-00000
F Three-way, Tapped Exhaust R431008015 PD-020400-00000 R431008400 PD-040400-00000
C Four-way, Open Exhaust R431008016 PD-020500-00000 R431008406 PD-040500-00000
D Four-way, Open Exhaust R431008022 PD-020600-00000 R431008420 PD-040600-00000
G Four-way, Tapped Exhaust R431008030 PD-020700-00000 R431008030 PD-040700-00000
H Four-way, Tapped Exhaust R431008032 PD-020800-00000 R431008437 PD-040800-00000
Conversion Kits include tubing cut to length and formed, required fittings, and special tapped body segment. Shaded
areas indicate material furnished (when a different length is required, this tube is also in the kit). Dotted lines indi-
cate alternate piping arrangement, depending on the location of the solenoid operator.
Page 13

NEW 1/4” PT. NO. OLD 1/4” PT. NO. NEW 1/2” PT. NO. OLD 1/2” PT. NO.
R431007748 PD-020000-K0001 R431008104 PD-040000-K0001
R431007749 PD-020000-K0002 R431008105 PD-040000-K0002
R431007750 PD-020000-K0003* R431008106 PD-040000-K0003*
REPAIR KITS LIST
DESCRIPTION
LEVER OPERATING KIT, Complete, Less
Spring (Includes items 1 thru 12)
LEVER OPERATING KIT, Complete with
FULL Return Spring (Includes items 1 thru 13)
LEVER OPERATING KIT, Complete with
CENTERING Spring (Includes items 1 thru 11
plus 13, 14, & 15)
1 PIN, Cotter 9 ROLL PIN
2 PIN, Rod End 10 LEVER
3 NUT, Mounting Adapter (4 req’d) 11 BALL, Lever
4 ADAPTER, Mounting 12 STOP and SPRING RETAINER
5 PIN, Cotter 13 SPRING
6 PIN, Rod End 14 STOP
7 LINK, (2 req’d) 15 RETAINER, Spring
8 SLEEVE, Retainer
*When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on the other
end. When used with another operator, that operator must be one with CENTERING Spring.
LEVER OPERATOR
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REPAIR KITS LIST
NEW 1/4”
PT.NO. OLD 1/4” PT.NO. NEW 1/2” PT.NO. OLD 1/2” PT.NO. DESCRIPTION
R431007751 PD-020000-K0004 R431008107 PD-040000-K0004 BUTTON OPERATING KIT, Complete, Less Spring (Includes items 1 thru
5)
R431007752 PD-020000-K0005 R431008108 PD-040000-K0005 BUTTON OPERATING KIT, Complete with FULL Return Spring (Includes
items 1 thru 6)
R431007682 PD-020000-00006 R431008040 PD-040000-00006 BUTTON OPERATING KIT, Complete with CENTERING Spring (Includes
items 1 thru 4 plus 6, 7, & 8)
1 BUTTON, Push (See Note) 5 STOP and SPRING RETAINER
1a SHAFT 6 SPRING
2 ROLL PIN 7 STOP
3 NUT, Mounting Adapter (4 req'd) 8 RETAINER, Spring
4 ADAPTER, Mounting
*When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on the
other end. When used with another operator, that operator must be one with CENTERING Spring.
Note: Former Button was one piece. To replace old Button, order Ref. No. 1 and 1a above.
BUTTON OPERATOR
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NEW 1/4”
PART NO. OLD 1/4". PART NO. NEW 1/2” PART NO. OLD 1/2" PART NO.
Description
R431007778 PD-020000-K0087 R431008135 PD-040000-K0087 BUTTON OPERATOR KIT, Complete, Less Spring
(Includes items 2 thru 5)
R431007779 PD-020000-K0088 R431008136 PD-040000-K0088 BUTTON OPERATOR KIT, Complete with FULL Return
Spring (Includes items 2 thru 6)
R431007738* PD-020000-00089* R431008094* PD-040000-00089* BUTTON OPERATOR KIT, Complete with CENTERING
Spring (Includes items 2 thru 4 plus 6, 7, & 8)
REPAIR KITS LIST
1a SHAFT 5 STOP and SPRING RETAINER
2 ROLL PIN 6 SPRING
3 BUTTON, Push (See Note) 7 RETAINER, Spring
3a MOUNTING ADAPTER 8 STOP
4 MOUNTING FLANGE 9 4 NUTS
*When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on
the other end. When used with another operator, that operator must be one with CENTERING Spring.
Note: Former Button was one piece. To replace old Button, order Ref. No. 3 and 3a above.
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BUTTON OPERATOR

REPAIR KITS LIST
1 PIN, Cotter 10 PIN, Rod End
2 PIN, Rod End 11 ROLLER, Cam
3 NUT, Mounting Adapter (4 req'd) 12 ROLL PIN
4 ADAPTER, Mounting 13 FOLLOWER, Cam
5 PIN, Cotter 14 STOP and SPRING RETAINER
6 PIN, Rod End 15 SPRING
7 LINK (2 req'd) 16 STOP
8 SLEEVE, Retainer 17 RETAINER, Spring
9 PIN, Cotter
*This operator is to be used only on a valve with another operator.
** Use this operator only with another operator having CENTERING Spring.
NEW 1/4”
PART NO.
OLD 1/4"
PART NO.
NEW 1/2”
PART NO.
OLD 1/2"
PART NO.
R431007753 PD-020000-K0007* R431008041* PD-040000-00007 CAM OPERATING KIT, Complete, Less Spring (Includes items
1 thru 14)
R431007754 PD-020000-K0008 R431008109 PD-040000-K0008 CAM OPERATING KIT, Complete with FULL Return Spring
(Includes items 1 thru 15)
R431007755 PD-020000-K0009** R431008110** PD-040000-K0009** CAM OPERATING KIT, Complete with CENTERING Spring
(Includes items 1 thru 13 plus 15, 16 & 17)
Description
CAM OPERATOR
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REPAIR KITS LIST
NEW 1/4”
PART NO. OLD 1/4" PART NO. NEW 1/2” PART NO. OLD 1/2" PART NO. DESCRIPTION
R431007756* PD-020000-K0010* R431008111* PD-040000-K0010* PILOT CYLINDER OPERATING KIT, Complete, Less Spring (Includes items 1 thru 6)
R431007757 PD-020000-K0011 R431008112 PD-040000-K0011 PILOT CYLINDER OPERATING KIT, Complete with FULL Return Spring (Includes items 1 thru 7)
R431007758** PD-020000-K0012** R431008113 PD-040000-K0012**
PILOT CYLINDER OPERATING KIT, Complete with CENTERING Spring (Includes items 1 thru 5 plus
7, 8, & 9)
1 NUT, Mounting Adapter (4 req'd) 6 STOP and SPRING RETAINER
2 CYLINDER, Pilot (Includes choke plug) 7 SPRING
3 RING, Packing 8 STOP
4 ROLL PIN 9 RETAINER
5 PISTON
* This operator is to be used only on a valve with another operator.
** Use this operator only with another operator having CENTERING Spring.
PILOT CYLINDER OPERATOR
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NEW 1/4”
PART NO. OLD 1/4" PART NO. NEW 1/2” PART NO. OLD 1/2" PART NO. DESCRIPTION
R431007762 PD-020000-K0019 R431008119 PD-040000-K0019 LOW PRESSURE PILOT CYLINDER OPERATOR KIT, Complete Less
Spring (Includes items 15 thru 25)
R431007763 PD-020000-K0020 R431008120 PD-040000-K0020 LOW PRESSURE PILOT CYLINDER OPERATOR KIT, Complete with
FULL Return Spring (Includes items 14 thru 26)
R431007764* PD-020000-K0021* R431008121* PD-040000-K0021* LOW PRESSURE PILOT CYLINDER OPERATOR KIT, Complete with
CENTERING Spring (Includes items 15 thru 24 plus 26, 27, & 28)
REPAIR KITS LIST
14 SPRING, Piston 22 PIN, Cotter
15 COVER, Pilot Cylinder 23 RING, 13/16" O.D. "O"
16 SCREW (4 req'd) 24 BODY, Pilot Cylinder
17 WASHER (4 req'd) 25 STOP and SPRING RETAINER
18 RING, 3-1/8" O.D. "O" 26 SPRING
19 PISTON 27 RETAINER, Spring
20 RING, 3" O.D. "O" 28 STOP, Spring
21 PIN, Rod End
* When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on
the other end with CENTERING Spring.
PILOT CYLINDER OPERATOR
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NEW 1/4”
PART NO. OLD 1/4" PART NO. NEW 1/2” PART NO. OLD 1/2" PART NO. DESCRIPTION
R431007689* PD-020000-00013* R431008114* PD-040000-K0013* SOLENOID OPERATING KIT (115V, 60 Hz.) Complete,
Less Spring (Includes items 1 thru 7)
R431007760 PD-020000-K0014 R431008115 PD-040000-K0014 SOLENOID OPERATING KIT (115V, 60Hz.) Complete with
FULL Return Spring (Includes items 1 thru 8)
R431007761** PD-020000-K0015** R431008116** PD-040000-K0015** SOLENOID OPERATING KIT (115V, 60Hz.) Complete with
CENTERING Spring (Incl. items 1 thru 6 plus 8, 9 & 10)
R431007692* PD-020000-00016* R431008050* PD-040000-00016* SOLENOID OPERATING KIT (230V, 60Hz.) Complete,
Less Spring (Includes items 1 thru 7)
R431007693 PD-020000-00017 R431008051 PD-040000-00017 SOLENOID OPERATING KIT (230V, 60Hz.) Complete with
FULL Return Spring (Includes items 1 thru 8)
R431007694** PD-020000-00018** R431008052** PD-040000-00018** SOLENOID OPERATING KIT (230V, 60Hz.) Complete with
CENTERING Spring (Incl. items 1 thru 6 plus 8, 9, & 10)
REPAIR KITS LIST
1 SOLENOID (115V, 60 cycle) 6 RING, Packing
1 SOLENOID (230V, 60 cycle) 7 STOP and SPRING RETAINER
2 NUT, Mounting Adapter (4 req'd) 8 SPRING
3 BODY, Solenoid Adapter 9 STOP
4 ROLL PIN 10 RETAINER, Spring
5 PISTON
** Use this operator only with another operator having CENTERING Spring.
* This operator is to be used only on a valve with another operator.
SOLENOID OPERATOR
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150 psi (10 Bar) maximum, 45 psi (3 Bar) minimum with spring,
12 psi (0.8 Bar) minimum without spring.