Aventics HF03 User manual

Operating Instructions
1987765492/08.2014, Replaces: 06.2002, EN
Double Multiple Plug Connector
HF03 / HF02
English

Contents
AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 3
English
Contents
1 Notes on safety .................................................................. 5
2 System architecture .......................................................... 6
2.1 Construction and design............................................................... 7
2.2 Function............................................................................................. 7
2.3 I/O connections ............................................................................... 7
3 Installation ......................................................................... 8
3.1 HF 03 mounting............................................................................... 8
3.2 HF 02 mounting............................................................................... 9
3.3 Marking and identification .........................................................10
3.4 Electrical connection ...................................................................10
3.4.1 M12×1 connections .................................................................... 11
3.4.2 Multiple plug connection for I/O modules ........................... 12
3.5 Making connections .....................................................................13
4 Testing and start-up ........................................................ 14
4.1 Testing .............................................................................................14
4.2 Start-up ...........................................................................................14
5 Conversion and extension .............................................. 14
5.1 Adding passive I/O modules......................................................14
6 Characteristics, service parts and accessories ........... 15
6.1 Characteristics ..............................................................................15
6.2 Service parts and accessories .................................................16

Notes on safety
AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 5
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1 Notes on safety
Please observe the notes on safety.
This valve system may only be used for industrial applications.
Installation may only be performed in a voltage-free and pressure-
free state and only by a qualified technician.
In order to avoid accidents, electrical start-up is to be carried out
only in a pressure-free state.
Please familiarise yourself thoroughly with the contents of the
operating instructions before installing the valve system and
connecting it to the compressed air or electrical systems.
Validity These operating instructions apply to:
WThe passive I/O modules in conjunction with the series HF 03 /
HF 02 valve system with a double multiple plug connector.
WARNING
Ground the valve system. Please observe the following standards when installing the
system: VDE 0160 (DIN EN 50178) and VDE 0100
Do not put the valve system into operation before it is completely assembled as well as
correctly wired and tested.
NOTICE
Before connecting or disconnecting the plugs, switch off the operating voltage to prevent
damage to the electrical system.
If the valve system is occupied completely by components, or subject to continuous loading
of the solenoids, be sure to provide adequate exchange of air, or air cooling.

System architecture
6AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB
2 System architecture
The versatility and flexibility of this valve system enables
AVENTICS to support your automation tasks. The valves are
completely assembled and tested according to your requirements;
the electrical connection is made via multiple plug connectors.
I/O modules are in- stalled in the system as per your
specifications. The valve system in the local or external pilot
control versions is then ready for use. Its modular construction
allows existing systems to be expanded or converted at any time.
The valve system's operating instructions are composed of
individual components.
Fig. 1: System architecture
II I
I
Valve metsys s with
bus coupler:
– Series HF 03 / HF 02
– Bus couplers
series CMS
type M-Design:
PROFIBUS-DP
INTER BUS
DeviceNet
CANopen
– I/O modules
– Power module
– AS-Interface Master
Valve systems with a
multiple plug connector:
– Series HF 03 / HF 02
– Bus couplers
series BDC
type V-Design:
PROFIBUS-DP
INTERBUS
DeviceNet
CANopen
type A-Design:
AS-Interface
– Modules
series DDL
type V-Design:
DDL / DDL-E
Valve systems
with
double multiple
plug connector:
– Series HF 03 /
HF 02
– I/O modules
(passive)
BDC = Bus Direct Control
DDL = Drive & Diagnostics Link
CMS = Central Mounted System

System architecture
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2.1 Construction and design
valve system with
double multiple plug
connector and passive
I/O modules
The HF 03 / HF 02 valve system is composed of the following
components depending on the order:
Wright end plate for connecting the pneumatics,
Wvalve in expansion levels for 1 to 16 valves,
Wadapter plate for the pneumatic connection,
Wmultiple plug connector, double,
WI/O modules, passive (4 maximum),
Wleft side cover.
2.2 Function
M12×1 connections for
passive I/O modules
The passive I/O module makes it possible to connect a sensor or
an actuator to each of the eight M12×1 connections. Up to 32
sensors/actuators are possible per valve system with multiple
plug connector at a maximum of 4 I/O modules. The switching
state is displayed by a yellow LED on each I/O connection.
Multiple plug
connector II for
passive I/O modules
The M12×1 I/O connections are internally connected to the
multiple plug connector II. They are connected to the PLC via
mating plug II. See figure 2 and 3.
LED display for the
supply voltage
The supply voltage's presence is shown by a green LED.
2.3 I/O connections
I/O connection M12×1 Sensor/actuator connection, 8× connection socket with internal
M12×1 thread, for 4 or 5-pin plug
Accessories M12×1 mating plug
Multiple plug
connector II
I/O module connection to the controls
Accessories Mating plug II
Marking On the I/O module beneath each M12×1 connection

Installation
8AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB
3 Installation
3.1 HF 03 mounting
Dimensions The valve system can be mounted in any desired position with 4
screws (e.g. M6) or placed on a DIN rail,
DIN EN 50022, 35 × 15.
Fig. 2: HF 03 dimensioned drawing
n = number of valve positions
View A
View C
View B
Mating plug
I
on multiple
plug connector
I
PE connection
Mating plug
II
on multiple
plug connector
II
II I
C = ~122 for cable
with Ø 9.0
C = ~132 for cable
with Ø 15.5
IO 1

Installation
AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 9
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3.2 HF 02 mounting
Dimensions The valve system can be mounted in any desired position with 4
screws (e.g. M6) or placed on a DIN rail,
DIN EN 50022, 35 × 15.
Fig. 3: HF 02 dimensioned drawing
View A
View B
Mating plug
I
on multiple
plug connector
I
Mating plug
II
on multiple
plug connector
II I
C = ~122 for cable
with Ø 9.0
C = ~132 for cable
with Ø 15.5
IO 1
n = number of valve positions
PE connection

Installation
10 AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB
3.3 Marking and identification
I/O module, passive The I/O connections are inscribed directly on the I/O modules.
Fig. 4: I/O module, passive
3.4 Electrical connection
M12×1 connections for
passive I/O modules
The passive I/O module makes it possible to connect a sensor or
an actuator to each of the eight M12×1 connections. Up to 32
sensors/actuators are possible per valve system with multiple
plug connector at a maximum of 4 I/O modules.
LED display for M12×1
connections
The switching state is displayed by a yellow LED on each M12×1
connection.
Numbering the M12×1
connections
The M12×1 connections are numbered from 0 to 7. See figure 4.
Method for counting
the I/O modules
The maximum of 4 I/O modules are counted starting with the first
I/O module next to the multiple plug connector II. This I/O module
is marked as IO 1 according to the plug assignment count. See
figure 2 and 3.
Multiple plug
connector II for I/O
modules
The I/O connections are internally connected to the multiple plug
connector II. They are connected to the PLC via mating plug II. See
figure 2 and 3.