Backyard Discovery TRENTON 2105119 User manual

Made in China
INS-2105119, 2105140, 2105416B, 2105447B-A-16X12 MODERN PERGOLA-ENG 3-15-22
Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
See inside for details
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone] J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
16x12 TRENTON, WINDHAM PERGOLA
MODEL #'s : 2105119, 2105140, 2105416B, 2105447B
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts Para obtener instrucciones en español, visite
www.backyarddiscovery.com
INSTALLATION
SERVICES
AVAILABLE!*
See inside for details
2105140, 2105447B AU
WINDHAM (WHITE)
2105119, 2105416B AU
TRENTON (BLACK)

It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each
step. Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Owner's Manual Basic Setup Dimensions & Assembly Notes
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is NOT included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
Metal Roof Assembly
Remove plastic covering from metal roof panels before installing each piece. Place roofing materials on a nonabrasive,
flat surface before and after assembly as it could bend, dent or scratch
Overall Dimensions
2

Owner's Manual
Metal Components (Not to Scale)
Parts Identification
A POST-A4M01436
6"X6"X89" (152x152x2261)
(x4)
B3 JOIST-A4M01443
1 3/8"X5 1/4"X54 5/8" (36x134x1387)
(x2)
B1 JOIST END-A4M01441
1 3/8"X5 1/4"X68 5/8" (36x134x1743)
(x2)
B2 JOIST END-A4M01442
1 3/8"X5 1/4"X68 5/8" (36x134x1743)
(x2)
D1
1
JOIST END-A4M01447
3/8"X5 1/4"X71 7/8" (36x134x1826)
(x2)
C1 JOIST END-A4M01444
1 3/8"X5 1/4"X62 1/2" (36x134x1587)
(x2)
C3 JOIST-A4M01446
1 3/8"X5 1/4"X54 5/8" (36x134x1387)
(x2)
C2 JOIST END-A4M01445
1 3/8"X5 1/4"X62 1/2" (36x134x1587)
(x2)
1 5/8"x3 1/8"x70 1/2" (41x81x1790)
F JOIST END-A4M01449
(x28)
1 3/8"X5 1/4"X65 3/4" (36x134x1670)
E2 JOIST END-A4M01457
(x2)
E1 JOIST END-A4M01456
1 3/8"X5 1/4"X65 3/4" (36x134x1670)
(x2)
D2
JOIST END-A4M01448
1 3/8"X5 1/4"X71 7/8" (36x134x1826)
(x2)
3

Owner's Manual
Metal Components (Not to Scale)
Parts Identification
W BRACKET-A4M01453
3"X5 1/8"X9 1/8" (78x130x233)
G2
(x4)
H1 SPLICE BRACKET-A4M01437
1 1/4"X5 1/8"X15 3/4" (33x131x400)
(x4)
G1 BRACKET-A4M01452
1 1/4"X4 1/8"X5" (32x104x128)
(x8)
SPLICE BRACKET-A4M01439
1 1/4"X5 1/8"X19 5/8" (33x131x500)
H3
(x4)
SPLICE BRACKET-A4M01438
1 1/2"X3"X15 3/4" (37x77x400)
H2
(x14)
SPLICE BRACKET-A4M01440
1 1/4"X5 1/8"X11" (33x130x280)
H4
(x4)
P1 A4M01454
POST FOOT
(x4)
Accessory Components (Not to Scale)
ELECTRICAL ENCLOSURE
ANGLED ROD-A4M01450
1 1/4"X1 1/2"X36 3/8" (33x38x924)
L
(x4) ANGLED ROD-A4M01451
1 1/4"X1 1/2"X12 7/8" (33x38x327)
M
(x4)
P2 A4M01455
POST FOOT COVER
(x4)
N1 A6P00493
L PLUG
(x4)
N2 A4M01352
HOLE COVER
(x20)
(x1)
9220409 OR
9205413
4

Owner's Manual Parts Identification
Hardware Components
STEEL WASHER
6x20
(424)
H101053 SEALANT WASHER
(424)
H101054
TORX PAN HEAD
1/4-20x3/4"
(396)
H101101
TORX PAN HEAD
1/4-20x4"
(28)
H101102
TORX SOCKET SCREW
1/4-20
(20)
H101103
CONCRETE ANCHOR
1/4x2
(16)
H100120
FLAT WASHER
BLK 8x19
(16)
H100630
5
TORX BIT
T-30
(1)
H100147
TORX WRENCH
T- 30
(1)
H100114
BIT EXTENSION
(1)
H101100

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the parts and
hardware.
METAL PARTS:
•Organize metal parts by the three-digit, alpha-numeric number stamped on each part (ex. P01).
•If there are multiple parts with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the parts or on the end of the parts.
•Allow yourself plenty of room - the parts can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY PART NUMBER.
6

PRE-ASSEMBLY STEP 2 - TOOLS REQU IRED
Square
Level 24"
Phillips Screw Driver
Drill Attachments:
Phillips Head
Rubber Mallet -
Optional
Tape Measure
3/16" Concrete
Drill Bit
Cordless Drill or
Electric Drill
7

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
8

PERGOLA ASSEMBLY
STEP 1
(56)
H101101 STEEL WASHER
6x20
(56)
H101053
SEALANT WASHER
(56)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP FOURTEEN TIMES.
1 5/8"x3 1/8"x70 1/2" (41x81x1790)
F JOIST END-A4M01449
(x14)
SPLICE BRACKET-A4M01438
1 1/2"X3"X15 3/4" (37x77x400)
H2
(x14)
9

PERGOLA ASSEMBLY
STEP 2
(56)
H101101 STEEL WASHER
6x20
(56)
H101053
SEALANT WASHER
(56)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP FOURTEEN TIMES.
1 5/8"x3 1/8"x70 1/2" (41x81x1790)
F JOIST END-A4M01449
(x14)
10

PERGOLA ASSEMBLY
STEP 3
(12)
H101101 STEEL WASHER
6x20
(12)
H101053
SEALANT WASHER
(12)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
1 3/8"X5 1/4"X65 3/4" (36x134x1670)
E2 JOIST END-A4M01457
(x2)
H1 SPLICE BRACKET-A4M01437
1 1/4"X5 1/8"X15 3/4" (33x131x400)
(x2)
11

PERGOLA ASSEMBLY
STEP 4
(12)
H101101 STEEL WASHER
6x20
(12)
H101053
SEALANT WASHER
(12)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
E1 JOIST END-A4M01456
1 3/8"X5 1/4"X65 3/4" (36x134x1670)
(x2)
12

PERGOLA ASSEMBLY
STEP 5
(12)
H101101 STEEL WASHER
6x20
(12)
H101053
SEALANT WASHER
(12)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
D1 JOIST END-A4M01447
(x2) 1 3/8"X5 1/4"X71 7/8" (36x134x1826)
H1 SPLICE BRACKET-A4M01437
1 1/4"X5 1/8"X15 3/4" (33x131x400)
(x2)
13

PERGOLA ASSEMBLY
STEP 6
(12)
H101101 STEEL WASHER
6x20
(12)
H101053
SEALANT WASHER
(12)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
D2 JOIST END-A4M01448
1 3/8"X5 1/4"X71 7/8" (36x134x1826)
(x2)
N1 A6P00493
(x4)
L PLUG
14

PERGOLA ASSEMBLY
STEP 7
(16)
H101101 STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
C3 JOIST-A4M01446
1 3/8"X5 1/4"X54 5/8" (36x134x1387)
(x2)
SPLICE BRACKET-A4M01440
1 1/4"X5 1/8"X11" (33x130x280)
H4
(x4)
15

PERGOLA ASSEMBLY
STEP 8
(16)
H101101 STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
C1 JOIST END-A4M01444
1 3/8"X5 1/4"X62 1/2" (36x134x1587)
(x2)
C2 JOIST END-A4M01445
1 3/8"X5 1/4"X62 1/2" (36x134x1587)
(x2)
16

PERGOLA ASSEMBLY
STEP 9
(24)
H101101 STEEL WASHER
6x20
(24)
H101053
SEALANT WASHER
(24)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
B3 JOIST-A4M01443
1 3/8"X5 1/4"X54 5/8" (36x134x1387)
(x2)
H3 SPLICE BRACKET-A4M01439
1 1/4"X5 1/8"X19 5/8" (33x131x500)
(x4)
17

PERGOLA ASSEMBLY
STEP 10
(24)
H101101 STEEL WASHER
6x20
(24)
H101053
SEALANT WASHER
(24)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP TWICE.
B1 JOIST END-A4M01441
1 3/8"X5 1/4"X68 5/8" (36x134x1743)
(x2)
B2 JOIST END-A4M01442
1 3/8"X5 1/4"X68 5/8" (36x134x1743)
(x2)
18

PERGOLA ASSEMBLY
STEP 11
(16)
H101101 STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS STEP FOUR TIMES.
POST-A4M01436
6"X6"X89" (152x152x2261)
A
(x4)
P1 A4M01454
(x4) POST FOOT
P2 A4M01455
POST FOOT COVER
(x
4)
19

PERGOLA ASSEMBLY
STEP 12
(16)
H101101 STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
TORX PAN HEAD
1/4-20x3/4"
COMPLETE THIS
STEP FOUR TIMES.
G1 BRACKET-A4M01452
1 1/4"X4 1/8"X5" (32x104x128)
(x8)
(4)POST ASSEMBLY - FROM STEP 11
20