Bahco BH1OZ2000 User manual

www.bahco.com.au
ORIGINAL INSTRUCTIONS
BH1OZ2000 1 Rev. 012219
BH1OZ2000
AS 2615:2016
Consult the vehicles
manufacturer’s manual prior
to lifting the vehicle.
Conduct a pre-operational
check of the equipment.

GHES450
BH1OZ2000 2 Rev. 012219
•Read, study, understand, & follow all instructions before using.
•Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.
• Inspectthe jackbeforeeachuse.Donotuse jackifdamaged,altered,modied,inpoorcondition,leaking
hydraulicuid,orunstable duetolooseormissingcomponents.Makecorrectionsbeforeusing.
•Do not use jack beyond its rated capacity. Do not shock load.
•This is a lifting and lowering device only. Immediately after lifting, support the vehicle with two support
stands capable of sustaining the load before working on the vehicle.
•Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and
lowering operations.
• Liftonlyonareasofthevehicleasspeciedbythe
vehiclemanufacturer.
•Chock the unlifted wheels of the vehicle.
•No person should remain in a vehicle that is being lifted.
•Center load on saddle. Be sure setup is stable before working on vehicle.
SAVE THESE INSTRUCTIONS
DEATH OR INJURY
FROM INCORRECT USE
USE TWO
SUPPORT STANDS
FLAT HARD FREE
TO ROLL DURING
LEVEL
GROUND
LIFTING AND LOWERING
REFER TO VEHICLE MANUFACTURER’S
MANUAL FOR INSTRUCTIONS

BH1OZ2000 3 Rev. 012219
       
•
Consult the vehicle manufacturer’s manual prior to the lifting of the vehicle.
•
Conduct a pre-operational check of the equipment.
•
Use the hydraulic trolley jack for lifting and lowering only; the raised vehicle should be supported on suitably rated vehicle
support stands.
•
Use the hydraulic trolley jack on a hard level surface and ensure it is free to roll during lifting and lowering.
•
No person should remain in a vehicle that is being lifted.
•
Chock the unlifted wheels of the vehicle.
•
Centrally locate the load on the head cap.
•
Support the vehicle on suitably rated vehicle support stands and remove the hydraulic trolley jack prior to
commencement of work on the vehicle.
•
No person should get bodily under a vehicle that is supported only by a hydraulic trolley jack.
•
Modications must not be carried out or accessories added.
PREVENTATIVE MAINTENANCE
Obey all instructions to avoid possible injury or death.
1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors,
abrasive dust, or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other
foreign matter before using.
2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease
must be applied to all zerk grease fittings, caster wheels, front axle, elevator arm, handle base pivot bolts, release
mechanism and all other bearing surfaces. Worn parts resulting from inadequate or no lubrication are not eligible for
warranty consideration.
3. It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak.
An external leak requires immediate repair which must be performed in a dirt-free environment by an authorized
service center.
IMPORTANT:
In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid or transmission
oil in the jack.
Use Hydraulic Oil
ISO VG15
4. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash
external surfaces of the jack but not any moving hydraulic components.
5. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of
damage or leaks hydraulic fluid. Do not use the jack if it has loose or missing hardware or components, or is modified
in any way. Take corrective action before using the jack again.
6. Any hydraulic repairs within the warranty period must be performed by an authorized service center.
IMPORTANT:
Service jacks are designed for lifting purposes only; always support raised load with jack stands.
REGULAR MAINTENANCE
MONTHLY or as necessary (depending on usage)
1.
Using a grease gun, add grease to grease fitting in the lift arm pivot shaft.
(Use a multi-purpose NLGI type grease only.)
2.
Lubricate all linkages and pivot points. (Use white lithium spray grease only.)
3.
Remove handle; lubricate handle receptacle and handle end. (Use white lithium spray grease only.)
4.
Lubricate both rear casters, bearing and both front wheels. (Use white lithium spray grease only.)
5.
Tighten all accessible hardware.
•Do not move or dolly the vehicle while on the jack.
•Do not use any materials that may serve as risers, spacers or extenders between the stock lifting saddle and the
load.
•Do not use any adaptors that replace the stock lifting saddle unless approved or supplied by the manufacturer.
•Do not use (or modify) this product for any other purpose than that for which it was designed.

GHES450
BH1OZ2000 4 Rev. 012219
Handle Assembly
1. Connect the two short handles together
and tighten by screws and nuts.
2. Plug the handle into the jack. 3. Tighten the locking screw.
M17

BH1OZ2000 5 Rev. 012219
Air Purging
Lifting and Lowering
1. Clockwise turn the handle to
completely close the release valve.
2. Pumping the handle up and down to lift
the vehicle.
3. Counter-clockwise and slowly rotate
the handle to lower the vehicle.
1. With the release valve
handle in the closed position,
turn the handle in a
counterclockwise direction 2
to 3 complete revolutions.
2. Pumping the handle up
and down at least 8 times.
3. With the handle in a horizontal
position closest the floor. Turn the
handle in a clockwise direction until it
stops.If the operation is still abnormal,
repeat above step 1~3 again
Turn off release valve Lift vehicle
Lower vehicle

GHES450
BH1OZ2000 6 Rev. 012219
Remove the tool tray.
Refilling oil
Remove the oil sealing screw from the pump.
ISO VG 15
Refill till oil level is visible.
P/N OIL VOLUME(ml)
BH1OZ2000 205

BH1OZ2000 7 Rev. 012219
MIN
MAX
A
D
B
C
BH1OZ2000 2000462 130 6171410 162 120
MAX
(mm)
MIN
(mm) A B C D

GHES450
BH1OZ2000 8 Rev. 012219
>
Personal protection equipment
is required before operation.
The unlifted wheels of the
vehicle should be chocked.
Loading can not
exceed maximum capacity.
No person should remain in a vehicle
that is being lifted. No person should
get bodily under a vehicle that is supported
by a hydraulic trolley jack.
The trolley jack should be used
on a hard level surface and be
free to roll during lifting and lowering.
This hydraulic trolley jack should
be used for lifting and lowering only;
The raised vehicle should be
supported on two vehicle support stands.
The load should be centrally
located on the head cap.
2000

BH1OZ2000 9 Rev. 011719
8
1
2
3 7
5
4
6
1
2
3
PUMP UNIT
4
5
6
BH1OZ2000-01
YOKE SCREW
FRONT WHEEL
+NUT+WASHER
HANDLE SLEEVE
HANDLE-COMPLETE
HANDLE CONNECT SCREW
METALLIC SADDLE
REAR WHEEL+NUT+WASHER
7
8
BH1EU3000-02
BH1OZ2000-03
BH1EU3000-04
BH1EU3000-05
BH1EU3000-06
BH1EU3000-07
BH1EU3000-08
Item# Part Code Description

GHES450
BH1OZ2000 10 Rev. 012219
SNA E Australia PO Box 98, Hoxton Park, NSW 2171 Australia
DECLARATION OF CONFORMITY
Reference: BH1OZ2000 Type: Jack Year: 2019
Was manufactured in conformity with the provisions in the: AS 2615:2016
Quality manager / Signature: