Baileigh WR-105V-ATC User manual

OPERATOR’S
MANUAL
ROUTER TABLE
MODEL: WR-105V-ATC
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: [phone]
Fax: [phone]
[email protected]
© 2018 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2018

Table of Contents
THANK YOU & WARRANTY ..........................................................................................1
INTRODUCTION.............................................................................................................3
GENERAL NOTES..........................................................................................................3
SAFETY INSTRUCTIONS ..............................................................................................4
SAFETY PRECAUTIONS ...............................................................................................7
Dear Valued Customer:................................................................................................... 7
Noise Emission.......................................................................................................... 10
Combustion Hazard................................................................................................... 10
Combustion and Explosion Conditions...................................................................... 10
SPECIFICATIONS........................................................................................................11
Thickness of Engraving Material................................................................................ 11
TECHNICAL SUPPORT ............................................................................................... 12
UNPACKING AND CHECKING CONTENTS................................................................ 13
Cleaning .................................................................................................................... 13
TRANSPORTING AND LIFTING .................................................................................. 14
INSTALLATION............................................................................................................. 14
GETTING TO KNOW YOUR MACHINE....................................................................... 15
ASSEMBLY AND SET UP ............................................................................................ 16
Hand Held Controller Connections............................................................................ 16
Preparing the Vacuum Pump..................................................................................... 17
Air Connection and Settings...................................................................................... 19
Dust Hose Connections............................................................................................. 19
ELECTRICAL................................................................................................................ 20
Power cord connection:............................................................................................. 21
OPERATION................................................................................................................. 22
Main Cabinet Controls............................................................................................... 22
Hand Held Controls...................................................................................................24
Start Up..................................................................................................................... 28
Setting Workpiece Coordinate................................................................................... 28
Loading a Program.................................................................................................... 29
SETTING THE TOOL LENGTH.................................................................................... 32
Manually Changing Tool Holders............................................................................... 33
MENU TREE................................................................................................................. 35
ATTACHING THE WORKPIECE .................................................................................. 36
SACRIFICIAL BOARD.................................................................................................. 37
ROUTER BIT INSTALLATION AND REMOVAL........................................................... 40
Router Bits................................................................................................................. 41
AUTOMATIC OILER..................................................................................................... 42
AIR MISTER.................................................................................................................. 43
LUBRICATION AND MAINTENANCE ..........................................................................44
Air Pressure System Maintenance ............................................................................ 45
Parts List....................................................................................................................... 47
ELECTRICAL SCHEMATIC.......................................................................................... 49
SOFTWARE INFORMATION........................................................................................ 52
BobCAD-CAM Contacts:............................................................................................... 52

1
1
THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.

2
2
Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller's reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorneys' fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
SUMMARY OF RETURN POLICY.
•10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
•You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
•Returned materials must be received at Baileigh in new condition and in original packaging.
•Altered items are not eligible for return.
•Buyer is responsible for all shipping charges.
•A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
[phone] or e-mail us at [e-mail]

3
3
INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However, if a situation arises, refer to the manual first. If a solution cannot
be found, contact the distributor where you purchased our product. Make sure you have the
serial number and production year of the machine (stamped on the nameplate). For
replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
•Safety procedures
•Correct installation guidelines
•Description of the functional parts of the machine
•Capacity charts
•Set-up and start-up instructions
•Machine operation
•Scheduled maintenance
•Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.
Note: This symbol refers to useful information throughout the manual.

4
4
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word –DANGER, WARNING, or CAUTION is
used with the safety alert symbol. DANGER identifies a
hazard or unsafe practice that will result in severe Injury
or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
SAFETY INSTRUCTIONS

5
5
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF PINCH POINTS
Keep hands and fingers away from the servo motors drive belt and
pulleys when performing maintenance. Keep motor guards in place
at all times while the machine is running.
DUST HAZARD
Wear appropriate dust mask. Dust created while using machinery can
cause cancer, birth defects, and long term respiratory damage. Be aware
of the dust hazards associated with all types of materials.
DUST PARTICLES AND IGNITION SOURCES
DO NOT operate the table saw in areas where explosion risks are
high. Such areas include locations near pilot lights, open flames, or
other ignition sources.

6
6
CUTTING HAZARD
Keep hands and fingers away from the rotating shaper cutters. These
rotating cutters can be extremely dangerous if you do not follow
proper safety procedures. NEVER place hands directly over or in
front of the cutter. Keep hand at least 6” (150mm) from the
shaper cutter while operating.
ENTANGLEMENT HAZARD –ROTATING SPINDLE
Contain long hair, DO NOT wear jewelry or loose fitting clothing.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the
power to be off.
FOLLOW PROPER LOCKOUT PROCEDURES.
EMERGENCY STOP BUTTON
In the event of incorrect operation or dangerous conditions, the
machine can be stopped immediately by pressing the E-STOP
button. Twist the emergency stop button clockwise (cw) to reset.
Note: Resetting the E-Stop will not start the machine.
Note: There is also a E-Stop located on the Hand Held Control.
Verify that both E-Stops are reset or the machine will not start.

7
7
SAFETY PRECAUTIONS
Wood working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, push sticks, hold-downs, feather boards, goggles, dust
masks and hearing protection can reduce your potential for injury. But even the best guard won’t
make up for poor judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
Dear Valued Customer:
•All Baileigh woodworking machines should be used only for their intended use.
•Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.
•Any modifications or alterations to a Baileigh machine will invalidate the machine's warranty.
Please enjoy your Baileigh machine! ....Please enjoy it SAFELY!
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel can operate this machine.
3. Make sure guards are in place and in proper working order before operating
machinery.
4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
5. Keep work area clean. Cluttered areas invite injuries.
6. Overloading machine. By overloading the machine, you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
WARNING:FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY

8
8
7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do
the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a
full-face shield if you are producing metal filings.
11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
13. Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
14. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
15. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
16. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
17. DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
18. Turn off power before checking, cleaning, or replacing any tooling or parts.
19. Be sure all equipment is properly installed and grounded according to national, state, and
local codes.
20. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kill!
21.Be Sure all equipment is properly installed and grounded according to national, state, and
local codes. If machine is equipped with a three-prong plug, it should be plugged into a
three-hole electrical receptacle. If an adapter is used to accommodate a two-prong
receptacle, the adapter plug must be attached to a known ground. Never remove the third
prong.
22.Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until
it comes to a complete stop.

9
9
23.Know the location of the ON - OFF switch and the “E” - STOP button.
24. DO NOT bypass or defeat any safety interlock systems.
25. Keep visitors a safe distance from the work area.
26.Machines can eject piece parts towards the operator. Know and avoid the conditions which
cause the piece part to kickback.
27.Material Removal Rate. Attempting to remove too much material at once can cause the
piece part to fly out of the lathe causing severe bodily injury.
28.Check for damaged parts before using machinery. Check for binding or misaligned parts,
broken parts, loose bolts, or any other conditions which may impair the machines operation.
Repair or replace any damaged parts before operation.
29.Do not stop the spindle using your hand. Allow the spindle to stop on its own.
30.Disconnect power and make sure all moving parts have come to a complete stop before
changing cutting tools, starting any inspection, adjustment, or maintenance procedure.
31.Properly secure the cutting tool in the spindle before operating the machine.
32.Do not remove any warning signs.
33.Control of the Piece Part. If the piece part should unexpectedly move or bind the tool,
kickback could occur. Make sure the piece part is supported and secured to the table
surface.
34.Respiratory Protection. Wear an approved dust mask or respirator while using this
machine. Continued exposure to wood dust can cause allergies or long term respiratory
problems.
35.Using Quality Stock. Inspect the stock over carefully that you intend to route. NEVER route
a board that has loose knots, staples, or nails in it. Warped stock should be run through a
jointer before running it on the router table. DO NOT route a piece of stock if you have any
doubts about its structural integrity.
36.Cutting Depth. NEVER attempt to remove too much material in one pass. Making several
light cuts produces a cleaner finish and helps to prevent kickback.
37.Using Safety Guards. NEVER remove any guards or covers while machine is running.
Cutter Hazard. NEVER place hands directly over or in front of the cutter. ALWAYS keep
hands at least 6” (150mm) from the cutter while operating.
38.Maintain machine in top condition. Keep clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
39.Warning: The dust generated by certain woods and wood products can be injurious to your
health. Always operate machinery in well-ventilated areas and provide for proper dust
removal. Use wood dust collection systems whenever possible.

10
10
Noise Emission
Given that there exists a relationship between noise level and exposure times, it is not precise
enough to determine the need for supplementary precautions. The factors affecting the true
level of exposure to operators are clearly the amount of time exposed, the characteristics of the
working environment sources of dust and noise, etc. For example, adjacent machines; in other
words, the level of ambient noise. Therefore, it is recommended that the operator(s) of this
machine wear hearing protection whenever this machine is in operation.
Combustion Hazard
Combustion and Explosion Conditions
The first three elements are those needed for a fire, i.e., the familiar "fire triangle":
•Combustible dust (fuel);
•Ignition source (heat); and,
•Oxygen in air (oxidizer).
An additional two elements must be present for a combustible dust explosion:
•Dispersion of dust particles in sufficient quantity and concentration; and,
•Confinement of the dust cloud.
If one of the first three elements is missing, a fire cannot occur.
If one of the above five elements is missing, an explosion cannot occur.
Source: Hazard Communication Guidance for Combustible Dusts
OSHA 3371-08 2009
WARNING: POTENTIAL COMBUSTIBLE DUST HAZARD! Follow Safe
Work Practices.
This machine creates dust and chips that may be combustible.
•The dust generated by certain materials can be injurious to your health. ALWAYS
operate machinery in well-ventilated areas and provide for proper dust removal.
•ALWAYS wear proper PPE.
•Use a dust collection system which matches your material whenever possible.
•No Smoking or open flame.
•No Welding or open Arcs or Sparks.
•Use proper cleaning procedures.

11
11
SPECIFICATIONS
Power
220V, 3Ph, 60Hz, 60A*
Horsepower (Router)
10hp (8kw@100%) 12hp (9kw@60%) Italy HSD air cooling
spindle (ATC)
Table Dimensions (L x W x H)
152”x 91.14” x 77.5” (3860 x 2315 x 1970mm)
Actual Working Area
59” x 118” x 7.8” (1500 x 3000 x 200mm)
Table
Vacuum Table
Router RPM (7 speeds)**
6,000min. –24,000max. rpm
Maximum Moving Speed
394in/min. (10000mm/min.)
Maximum Engraving Speed
394in/min. (10000mm/min.)
Reposition Accuracy
0.0019” (.05mm)
Tool Diameters
1/8”, 4mm, 6mm, 8mm, 12mm, & 1/2"
Magazine Size
6 Tools
Tool Holder
ISO30-SK16, G2.5/30000, 1605
Collet Type
SK16
Table Style
Vacuum
Air Pressure
9-10CFM @ 85psi
Control System
NK105 DSP G3
File transfer mode
USB interface
X Y Transmission
Rack and Pinion
Z Transmission
Screw Drive
Guide Rails
HIWIN 25mm (X, Y, and Z)
Drive Motor
Delta Servo Motor
Shipping Dimensions
152” x 88.5” x 80” (3861 x 2248 x 2032mm)
Weight
3200lbs. (1459kgs.)
Applicable Material
Acrylic, Copper, Aluminum, Wood, PVC, ABS, Insulation
Plate, Bakelite Plate, Honeycomb Plate, Resin, Organic
Board, Aluminum Composite Panel
*Includes vacuum pump.
**The actual spindle rpm will vary slightly from the listed values for each step setting. The will
normally be repeatable.
Thickness of Engraving Material
Acrylic
Cutting Speed (m/m)
Soft Metal
Cutting Speed (m/m)
≥10mm
0-4000
≤0.5mm
0-4000
≤10mm
0-10000
0.5-1mm
0-2500

12
12
Vortex Air Pump
Model
ZBW-160E
Motor
7.5 HP (5.5kw)
Power
220V, 3Ph, 60Hz, 20A
Speed
1700Rpm
Maximum Flow Rate
5650ft3/h (160m3/h)
Maximum Pressure
-1775lbs/ft2(-85Kpa)
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
[email protected], Phone: [phone], or Fax: [phone].
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
Note: The photos illustrations used in this manual are representative only and may
not depict the actual color, labeling, or accessories, and may be intended to illustrate technique
only.

13
13
UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete. Separate all parts from the packing material and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.
Cleaning
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfaces. Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This waxy coating is NOT a lubricant and will cause the machine to
stick and lose performance as the coating continues to dry.
WARNING: SUFFOCATION HAZARD! Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS

14
14
TRANSPORTING AND LIFTING
Follow these guidelines when lifting with truck or trolley:
•The lift truck must be able to lift at least 1.5 –2 times the machines gross weight.
•Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and
maintain a safe clearance zone around the transport area.
•Use a fork lift with sufficient lifting capacity and forks that are long enough to reach the
complete width of the machine.
•Remove the securing bolts that attach the machine to the pallet.
•Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
•Move the machine to the required position and lower gently to the floor.
•Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
•Overall weight of the machine.
•Weight of material being processed.
•Sizes of material to be processed through the machine.
•Space needed for auxiliary stands, work tables, or other machinery.
•Clearance from walls and other obstacles.
•Maintain an adequate working area around the machine for safety.
•Have the work area well illuminated with proper lighting.
•Keep the floor free of oil and make sure it is not slippery.
CAUTION:Lifting and carrying operations should be carried out by skilled
workers, such as a truck operator, crane operator, etc. If a crane is used to lift the
machine, attach the lifting chain carefully, making sure the machine is well balanced.
Choose a location that will keep the machine free from vibration and dust from other
machinery. Keep in mind that having a large clearance area around the machine is
important for safe and efficient working conditions.

15
15
•Remove scrap and waste materials, make sure the work area is free from obstructions.
•It is important to maintain free area around the machine, which is required for the working
place. If any long material is machined, it is necessary to have a sufficient room in front of
the machine as well behind it in the places of material input and output.
•LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
•FLOOR: This tool distributes a large amount of weight over a small area. Make certain that
the floor can support the weight of the machine, work stock, and the operator. The floor
should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate
by using shims.
•WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
•POWER SUPPLY PLACEMENT: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.
GETTING TO KNOW YOUR MACHINE
This NC machine is designed to give you years of safe service. Read this owner’s manual in its
entirety before assembly or use.
The advantage of the NC machine is that it can, in most cases, fully machine the complete job
without it being removed from the table, so that you have finished parts of high accuracy that are
extremely repeatable.
With the purchase of the relevant software, it can produce intricate carvings and / or nesting
which is also a valuable feature of NC machining that saves on waste and costs.
•Bed. The bed of the machine consists of a heavy steel frame and a vacuum table top to hold
down the material to be cut.
•Vacuum Top. The table top is divided into four hold down areas. Each area has an air inlet
connected to a shut-off ball valve. This gives the operator complete control as to where the
hold down system is turned on or off.
•Gantry. The gantry straddles the bed and carries the router spindle motion system. It is
moved along the length of the bed by a precision rack and pinion system that is controlled by
the machine controller.
•Router Spindle. The router spindle is moved along the gantry by a precision rack and pinion
system that is controlled by the machine controller.
•Frame. The frame is a heavy welded construction that supports all the other parts of the
machine.

16
16
•Electrical Control Cabinet. The electrical control cabinet is a separate console that may be
positioned as needed by the operator within the length of the connecting cables. The
operator must however, position the cabinet to provide quick access to the emergency stop if
needed, and make sure it does not interfere with the operation of the gantry, or loading and
unloading of material. Do not place the cords in a position that will cause a tripping hazard,
or damage the cords.
•Cable Reel Track. The cable track runs along the side of the machine in a trough and
carries all the electrical cables.
•Vacuum Air Pump. The air pump supplies vacuum to all four areas of the table top.
•Automatic Tool Changer The operator can program tool changes right into the program.
The table has a tool changer that accommodates up to six tools and has a sensor to
compensate for and set tool length.
ASSEMBLY AND SET UP
Hand Held Controller Connections
1. Open the electrical cabinet doors to gain access
to the operating controller. The front door may be
lifted up and off of the hinge pins to allow for
better access to the components and passages.
2. Remove the four screws and the cover (A) to
allow the plug end of the hand-held cable to be
routed into the control cabinet.
3. Route the plug and cable to the controller as
shown by B, C, and D call outs and connect the
plug to the board and ensure that the screws are
finger tight. Verify that the USB connector has
not been loosened.
4. Install the cover around the cable and over the
opening.
5. If removed, install the front door and latch the
doors closed.
WARNING:For your own safety, DO NOT connect the machine to the
power source until the machine is completely assembled and you read and
understand the entire instruction manual.
A
B
C
D

17
17
Preparing the Vacuum Pump
1. Verify that the label on the pump indicates the
correct power requirements, 220V, 3ph, 20A.
2. Place the vacuum pump at the rear of the
table within reach of the main vacuum port.
Leave a minimum of 6” (153mm) of open
space on all side of the pump for air flow and
service access.
3. Remove the hole plug and apply Teflon tape
to the threaded nipple and screw the filter
assembly into the hole of the pump as shown.
4. Route the Push the end of the vacuum hose
from the table onto the filter assembly fitting,
and secure with two hose clamps.
Plug
Filter
Assembly

18
18
5. Have an electrician route and connect a power cord (customer supplied) from the vacuum
pump to the console electrical cabinet terminal strip.
6. Connect the L1, L2, and L3 wires to the terminal block using the Delta (Δ) wiring on the
motor as shown.
7. Once power is connected to the entire machine, verify that the
motor is rotating in the direction as indicated by the arrow on the
motor cap to create a vacuum.
8. If not, disconnect power to the machine, and switch the L1 and
L3 wires. DO NOT move the ground wire.
9. Once In operation, clean the filter frequently, daily to weekly
depending upon the usage of the system.