Balcrank Premium Series Instruction Manual

SERVICE BULLETIN SB 3006
Rev. B 10/07
®
Premium Series
Grease Dispensing Booster Handle
Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
OPERATION, INSTALLATION,
MAINTENANCE AND REPAIR GUIDE
Models:
Handle Only 3310-007
Handle w/Swivel 3310-009
3310-007
3310-009

2
CAUTION: Alerts user to avoid or correct
a condition which may or could cause
damage and/or destroy the equipment.
Because this Grease Control Handle can
be incorporated into pressurized systems,
the following safety precautions should be
observed:
Check equipment regularly and repair
or replace worn and damaged parts.
Release pressures built up in the system
before any service or repair is begun. See
pressure relief procedure.
Never alter or modify any parts of this
product; doing so may cause damage and/or
personal injury.
Never aim a dispensing valve at any person.
Personal injury may result.
Do not operate this product above 5000 PSI
(345 BAR) grease supply pressure.
Always read and follow uid manufacturers'
recommendations regarding proper
use of protective eyewear, clothing and
respirators.
Observe all limitations which apply to
selection of uids which may be pumped by
this product.
WARNING: Alerts user to avoid or cor-
rect conditions which could cause bodily
injury.
NOTE: Gives more explanation of a pro-
cedure, or a helpful hint.
!
WARNING: Fluid emitted under high
pressure from leaks and/or ruptured
components can penetrate the skin and
cause extremely serious bodily injury. If
any uid appears to penetrate the skin,
apply emergency medical care at once.
Do not treat the penetration as a simple
cut. Tell your physician exactly what type
of uid was injected into your skin.
!
WARNING: Do not place your hand or
ngers over the dispensing nozzle and/
or aim the nozzle at a person at any time.
Personal injury may result.
!
WARNING: Always use the following
Pressure Relief Procedure whenever
shutting off, cleaning, or in any way
checking or servicing the control
handle:
(1) Disconnect air at the supply pump.
(2) Point control handle outlet away
from yourself and others.
(3) Open dispensing valve until
pressure is relieved.
(4) Leave any bleed-type drain valves
open until you are ready to use the
system again.
!
WARNING: Never attempt to force lubri-
cant into a tting! If the lubricant is not
owing, stop dispensing immediately.
Forcing lubricant into a tting may cause
excessive back pressure in the exible
extension. High back pressure could
cause the extension and/or other compo-
nents of the system to rupture, causing
serious bodily injury.
!
!
WARNING: High Pressure. Keep clear
of nozzle. 7,500 psi maximum inlet
pressure
!
General Safety
Thoroughly read and understand this manual
before installing, operating or servicing this
equipment.
Guide to Safety Comments:

NOTE: Clean all parts thoroughly when
disassembling. Check the parts carefully and
replace worn or damaged parts.
Repair Procedures
Refer to illustrations and parts list, page 6.
Control Handle Disassembly
Review warnings. (page 2)•
Disconnect the high pressure handle•
from the the supply hose.
Place the control handle in a bench vise,•
with the vise gripping the control handle
body (22).
Using an adjustable open end wrench,•
unscrew and remove the z-swivel (28).
Remove the Inlet screen assembly (26)•
& (27) from the hand grip (25).
Using a small pipe wrench, unscrew and•
remove the extension tube and booster
adapter body (2) & (3).
Using a mallet and pin, remove the trigger•
pin (14). Remove the trigger subassem-
bly (24), (12), (13) and set aside.
Using pliers, remove the valve plunger•
(18). Using a screwdriver, unscrew and
remove the packing nut (15). Remove
the packing seal (16).
Using a strap wrench, unscrew and•
remove the hand grip (25).
Remove from body and hand grip cavi-•
ties, Gasket (17), ball (19), plunger spring
(23), ball seat (20) and a second ball
(19).
If needed, disassemble parts from the•
trigger (24). Using a screwdriver and an
open end wrench, remove the set screw
(12) and hex nut (13).
Remove spring retainer (8) from booster•
adapter (3). Then Remove booster spring
(6) and ball (9).
WARNING: ALWAYS follow pres-
sure relief procedure (page 2)
before servicing or dissasembly.
!
REMINDER: Clean all parts thoroughly
before reassembling. Check the parts carefully
and replace worn or damaged parts.
3
TABLE OF CONTENTS
Cover...............................................................1
General Safety Information..............................2
Operation and Repair Procedures...................3
Troubleshooting...............................................4
Parts Diagram & List........................................5
Notes.........................................................6 & 7
Warranty ..........................................................8
OPERATION
The Premium Booster Series High Pressure
Control Handle is designed for use as a standard
control handle and as a “Booster” when extreme
pressures are required. A single shot of lubricant
is delivered when the trigger is pulled from the
forward position and then immediately released.
A continuous ow of lubricant is delivered when
the trigger is pulled from the forward position and
held against the body of the handle. When higher
pressures are required, just squeeze or pump the
trigger as needed up to approximately ten times
to increase pressure up to 10,000 psi.
Control Handle Assembly
Follow the control handle disassembly•
procedures (previous page) in reverse.
!
WARNING: Due to extensive
pressures developed when the trigger is
pumped repeatedly, it may be necessary to
open bleeder valve before removing coupling
from tting.
Lubricant Flow Adjustment
(Two Piece Body Style Only)
Refer to product illustrations, page 6. Loosen
the locking nut (13), then turn the adjusting
screw (12) in or out to obtain the best trigger
position. Lock the adjustment by tightening
the nut (13).
!

4
Trouble Diagnosis and Remedy
TROUBLE PROBABLE CAUSES REMEDY
Grease continues to
ow after the trigger is
released.
Valve may be out of adjustment.•
Valve balls or seat may be worn•
or obstructed, or spring may be
weakened.
Adjust trigger travel by loosening the hexnut
(13) and turning the set screw (12) in or out
as needed. Holding the set screw (12) in
place, securely tighten the hex nut (13).
Unscrew the lower body (25) from the
upper body (22). Remove and inspect/
replace balls (19), valve spring (23), gasket
(17) ball seat (20).
No ow or very little
ow.
Screen in lower body may be•
dirty.
Remove the swivel assembly (28) from the
lower body (25). Then remove the brace
- spring and screen (26) and screen (27).
Thoroughly clean screen in a non-am-
mable solvent.
Grease leaks around
valve stem.
Valve stem or U-packing may be•
worn or damaged.
Remove both extension tubes (2) & (3).
Remove trigger pin (14) and trigger assem-
bly (24). Remove packing screw (15),
U-packing (16), and valve plunger (18).
Inspect and replace as needed.
Grease is leaking from
swivel assembly.
Swivel packing may need to be•
tightened.
Swivel packing have failed.•
Adjust collar/retaining nut. Tighten collar/
retaining nut (29) approximately 1/8” of a
turn at a time and check for leaks again
Replace swivel assembly.
Handle will not build
pressure.
Ball seat of spring in the exten-•
sion adapter is worn or damaged.
Remove extension tubes (2) & (3). Wash
extension tube assembly (3) to remove
grease from inside the adapter. Remove
spring retainer (8), spring (6) and ball (9),
Inspect and replace as needed.

Item Part# Description Qty
1 KY1 Super Grip Hyd. Chuck 1
2 806195 Extension Tube 1
3 832289 Booster Adapter Body 1
4 832290 Bleeder Screw 1
5 832292 Spacer/Ball 1
6 831686 Spring 1
7 806750 Ball, 1/8” dia. 1
8 832291 Retainer/Spring 1
9 805776 Ball, 3/16” dia. 1
12 806497 Set Screw 1
13 806467 Hex Nut 1
14 819484 Trigger Pin 1
15 808218 Packing Screw 1
16 806473 U-Packing 1
17 808056 Gasket 2
18 808215 Valve Plunger 1
19 805791 Ball, 5/16” dia. 2
20 807610 Ball Seat 1
22 808217 Body 1
23 808216 Plunger Spring 1
24 808223 Trigger 1
25 827699 Hand Grip 1
26 827910 Brace - Spring & Screen 1
27 812215 Spring 1
28 5310-018 Swivel (827642) 1
29 Collar/Retaining Nut 3
PARTS LIST
(Models 3310-007 & 3310-009)
5
PARTS DIAGRAM
Models 3310-007 & 3310-009

6
NOTES:
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
NOTES:
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________

7
NOTES:
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
NOTES:
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________
_____________________________

8
Revision Log:
Rev. A - release handle body.
Rev. B - add new booster extension parts
Balcrank®Products Inc.
115 Reems Creek Road
Weaverville, NC 28787
800-747-5300
800-763-0840 Fax
www.balcrank.com
Distributed by:
SERVICE BULLETIN SB 3006
Rev. B 10/07
822033
Balcrank Lubrication Equipment Warranty Statement
All Balcrank equipment sold by authorized Balcrank distributors is warranted to their original customer to be free from defects in materials and workmanship
for a period of one year from the date of sale to that customer. Selected Balcrank equipment carries warranty terms for a more extended period as dened in
the Balcrank Lubrication Equipment & Accessories User Price List, wherein a “lifetime” warranty represents a warranty period of thirty years. Within the initial
one-year warranty period, Balcrank will repair or replace all Balcrank equipment determined by Balcrank to have defective materials or workmanship. For
equipment carrying more extended warranties, Balcrank will repair or replace the product including parts and labor during the rst full year and will provide
parts only for the remainder of the warranty period.
This warranty applies only to equipment installed and operated according to applicable Balcrank Service Bulletins and Installation Instructions.
Any equipment claimed to be defective must be returned, freight prepaid, to an Authorized Balcrank Service Center (ASC). Upon receiving candidate warranty
equipment from a customer, ASC will: 1) diagnose to determine the warrantable condition of the equipment, 2) submit, prior to repair or replacement, a
request to Balcrank for warranty authorization, then 3) in cooperation with Balcrank, proceed with repair locally or forward the equipment to Balcrank and
obtain replacement. If the part(s) or equipment items are found defective upon inspection by Balcrank, they will be repaired or replaced, and then will be
returned to the ASC. If Balcrank nds the claimed part(s) or equipment not to be defective, the ASC will receive written authorization from the original
customer, and then repair them for a reasonable charge to the customer, which will include all applicable parts, labor, and return transportation costs.
Optionally, the customer may submit certain eligible products directly to Balcrank for warranty return by using Balcrank Lubrication Equipment Direct Service
Warranty Procedure. Eligible products are dened in the Balcrank Lubrication Equipment & Accessories User Price List. Refer to the Balcrank web site www.
balcrank.com for a copy.
Any equipment returned to Balcrank must have the Warranty Service Claim number (WSC#) clearly marked on the outside of the carton. Balcrank’s sole
responsibility is for defects in material and workmanship, and Buyer’s sole and exclusive remedy hereunder, shall be limited to repair or replacement of the
defective part or equipment.
This warranty does not cover, nor shall Balcrank be liable for repair or replacement of parts or equipment resulting from general wear and tear through use,
or damage or failure caused by improper installation, abuse, misapplication, abrasion, corrosion, insufcient or improper maintenance, negligence, accident,
alteration, or substitution of non-Balcrank parts.
Furthermore, the Warranty for Lubrication Equipment and Accessories does not cover the following specic conditions:
• Failure or damage to equipment caused by dirt or debris in compressed air lines and uid lines. This includes, but is not limited to, clogged inlet lters,
strainers, or regulators; uid meters; control handles; uid tips; and valves.
• Failure of normal wear parts including but not limited to: o-rings, packings, seals and valves unless originally improperly installed by the
factory.
• Products placed in applications for which their use was not intended. Examples include but are not limited to Lubricant pump being used
to pump solvents, or placing equipment intended strictly for indoor use outdoors
• Damage to equipment resulting from operation above and beyond Balcrank’s recommendations.
• Leaks at air and uid ttings and connections.
• Damage caused by thermal expansion whenever adequate pressure relief was not included in the system.
• Loose suction tubes on pumps.
• Incorrect hose reel spring tension, requiring adjustment.
THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL BALCRANK BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, OR OTHER DAMAGES OF SIMILAR
NATURE, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST PRODUCTION, PROPERTY DAMAGE, PERSONAL INJURY, WHETHER SUFFERED
BY BUYER OR ANY THIRD PARTY, IRRESPECTIVE OF WHETHER CLAIMS OR ACTIONS, LEGAL OR EQUITABLE, FOR SUCH DAMAGES ARE BASED
UPON CONTRACTS, WARRANTY, NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE. ANY CLAIM OR ACTION FOR BREACH OF WARRANTY MUST
BE BROUGHT WITHIN TWO (2) YEARS FROM THE DATE OF SALE TO THE ORIGINAL CUSTOMER.