Balluff SmartVision BAE PD-VS-014-05 User manual

BAE PD-VS-014-05
SmartVision Controller

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BAE PD-VS-014-05
1USER INSTRUCTIONS 5
1.2 Introduction........................................................................................................... 5
1.3 Typographical conventions................................................................................. 5
1.3.1 Bulleted Lists.................................................................................................... 5
1.3.2 Actions ............................................................................................................. 5
1.3.3 Numbers........................................................................................................... 5
1.3.4 Parameters....................................................................................................... 6
1.3.5 Directory paths................................................................................................. 6
1.3.6 ASCII code....................................................................................................... 6
1.3.7 Symbols ........................................................................................................... 6
1.4 Abbreviations........................................................................................................ 7
1.5 Copyright............................................................................................................... 7
1.6 Legal requirements .............................................................................................. 8
1.7 Updates and upgrades......................................................................................... 8
1.8 Trademarks ........................................................................................................... 8
2SAFETY 9
2.1 Intended use ......................................................................................................... 9
2.2 General safety notes ............................................................................................ 9
2.2.1 General safety information............................................................................... 9
2.2.2 Electrical safety notes...................................................................................... 9
2.2.3 Safety notes for assembly.............................................................................. 10
2.2.4 Safety notes for operation.............................................................................. 10
2.2.5 Conformity...................................................................................................... 10
2.2.6 Repairs........................................................................................................... 11
2.2.7 Maintenance................................................................................................... 12
2.3 Disposal............................................................................................................... 13
3PRODUCT DESCRIPTION 14
3.1 Product variants ................................................................................................. 15
3.2 Scope of delivery................................................................................................ 15
3.2.1 Transport........................................................................................................ 16
3.2.2 Unpack and check supply unit ....................................................................... 16
3.2.3 Identification data of the device ..................................................................... 16
3.2.4 Ambient and environmental conditions.......................................................... 17
3.3 Wall mount .......................................................................................................... 18
3.3.1 Mounting via mounting bracket...................................................................... 18
3.3.2 Mounting via profile rail (only if the rail is pre-assembled)............................. 19
3.3.3 Installation of the device with wall-mounting kit............................................. 19
3.4 Product specification......................................................................................... 20
3.4.1 Mechanical data............................................................................................. 20
3.4.2 Electrical data................................................................................................. 21
3.4.3 Operating conditions...................................................................................... 21
3.5 Connections and control elements .................................................................. 22
3.6 Display elements ................................................................................................ 23
3.6.1 Status LED..................................................................................................... 23
3.6.2 Gigabit Ethernet Status LED.......................................................................... 24
3.6.3 Cleaning......................................................................................................... 24
4FIRST STEPS 25
4.1 Step 1: Establishing a network connection with the Balluff SmartVision
Controller ...................................................................................................................... 25
4.2 Step 2: Switching on the Balluff SmartVision Controller............................... 25
4.2.1 Connecting the DC power supply (19 to 28 V) via terminal clamp................ 25
4.3 Step 3: Opening the BVS Cockpit software..................................................... 26
4.3.1 Setting up a camera....................................................................................... 28

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5STARTUP 29
5.1 Updating software .............................................................................................. 29
5.2 Updating Balluff Camera firmware ................................................................... 30
5.3 Network topologies ............................................................................................ 31
5.3.1 Bandwidth limit of switches (multi-camera operation with Gigabit Ethernet). 31
5.4 System settings.................................................................................................. 32
5.4.1 Adapting the network settings........................................................................ 33
5.4.2 Setting the system time.................................................................................. 34
5.5 Selecting the communication interface for the process data........................ 35
5.6 LAN Interface ...................................................................................................... 36
5.6.1 LAN parameters in BVS Cockpit.................................................................... 36
5.7 Fieldbus interfaces............................................................................................. 37
5.7.1 General fieldbus parameters in BVS Cockpit ................................................ 37
5.7.2 PROFINET fieldbus ....................................................................................... 37
5.7.3 EtherNet/IP fieldbus....................................................................................... 43
6APPENDIX 48
6.1 Troubleshooting Table....................................................................................... 48
6.2 Type code............................................................................................................ 49

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BAE PD-VS-014-05
1 User instructions
Introduction
These operating instructions describe the Balluff SmartVision Controller from the Balluff Vision Solutions family BVS and
the startup for an immediate operation.
The Balluff SmartVision Controller is a powerful inspection system, which runs BVS Cockpit. BVS Cockpit is a browser-
based software package that enables you to create and configure inspection programs, without the need for any pro-
grammer or detailed knowledge of image processing. As the "eye" for the inspection system, you can connect both GigE
Vision as well as USB3 Vision compliant industrial cameras like the Balluff Camera BVS CA to the Balluff SmartVision
Controller and operate them simultaneously.
The manuals for the BVS Cockpit and the Balluff Camera BVS CA are available in the product download area on the
Balluff product website via www.balluff.com
The Balluff SmartVision Controller is an inspection system for automated industrial environments. Some outstanding
properties are:
•Closed system based on an industrial PC
•Fieldbus connection (PROFINET, EtherNet/IP)
•Simultaneous operation of up to four industrial cameras and thus four inspections programs
•Suitable for a cabinet installation
•Support of Industry 4.0
These operating instructions apply to the following variants of the Balluff SmartVision Controller:
Ordering code
Product name
Description
BAE0103
BAE PD-VS-014-05
Balluff SmartVision Controller
Typographical conventions
The following conventions are used in this manual:
1.3.1 Bulleted Lists
Enumerations are shown as a list with an en-dash.
•Entry1
•Entry 2
1.3.2 Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated by an arrow.
1. Action instruction 1
a. Action result
2. Action instruction 2
1.3.3 Numbers
•Decimal numbers are shown without additional indicators (e.g. 123).
•Fixed-point numbers are shown with a period (e.g. 0.123).
•Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

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1.3.4 Parameters
Parameters are shown in italics (e.g. CRC_16).
1.3.5 Directory paths
Path information for saving data is shown with fixed font width (e.g. Projekt:\Data Types\Benutzerdefin-
iert).
1.3.6 ASCII code
Characters transmitted in ASCII code are set in apostrophes (e.g. 'L').
1.3.7 Symbols
NOTE
A note indicates important information that helps you optimize usage of the products.
WARNING
A warning indicates how to avoid either potential damage to hardware or loss of data.
ATTENTION
An attention indicates a potential for property damage, personal injury, or death.

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Abbreviations
ADC
Analog-to-digital converter
BVS
Balluff Vision Solutions
CA
Balluff Camera
CMOS
Complementary metal-oxide-semiconductor
DHCP
Dynamic Host Configuration Protocol
EEPROM
Electrical Erasable and Programmable ROM
EMC
Electromagnetic compatibility
FCC
Federal Communications Commission
FPGA
Field Programmable Gate Array
GenICam
Generic Interface for Cameras
GigE Vision
Image processing standard for Gigabit Ethernet interfaces
GND
Ground
HDMI
High Definition Multimedia Interface
I/O-Port
Digital input / output port
IO
Input / Output
IP
Internet Protocol
LAN
Local Area Network
LLA
Logical Link Address
MAC
Media Access Control
MTBF
Mean Time Between Failures
NC
Not connected
PC
Personal Computer
PLC
Programmable Logic Controller
RGB
Red Green Blue
RX
Receiver
SSD
Solid-State-Drive
TX
Transmitter
USB3 Vision
Image processing standard for USB 3.0 interfaces
Copyright
Copyright © Balluff GmbH, Neuhausen a.d.F., Germany, 2018. All rights reserved. In particular: Right to duplication,
modification, dissemination and translation into other languages. Please note that all texts, graphics and images con-
tained in these operating instructions are protected by copyright and other protection laws. Commercial duplications, re-
productions, modifications and disseminations of any type require the prior written approval of Balluff GmbH. All infor-
mation and notes in these operating instructions, particularly the chapter Safety Instructions, must be observed.

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Legal requirements
The General Terms and Conditions of Balluff GmbH in their respective current version and the conditions in these oper-
ating instructions exclusively apply to all deliveries of products and to all other services of Balluff GmbH (henceforth re-
ferred to as “GTC”). The provisioning of the software is exclusively subject to the respective current GTC, the conditions
in these operating instructions as well as the regulations of the “Balluff Enduser Licensing Agreement”. You may use the
software only in compliance with these provisions. If they should not yet be available, Balluff GmbH will gladly provide the
current GTC upon request.
The driver of the Balluff Camera uses a variety of freely available tools which were published under various open source
licenses. Some licenses require that the source code and modifications be published. These sources are published on
the Product homepage.
The license texts for all software products used can be downloaded from the web interface along with the manuals. They
are available as ZIP files.
Updates and upgrades
Balluff GmbH is authorized –but not obligated –to make updates or upgrades of the firmware available via the website
of Balluff GmbH or in any other form. In such a case, Balluff GmbH is authorized –but not obligated –to inform you
about the updates or upgrades. The use of such upgrades or updates assumes that you accepted the validity of the cur-
rent GTC as well as the additional conditions in the operating instructions.
Trademarks
The product, trade, company and technology designations used (e.g. Microsoft®, Windows 7®, Internet Explorer®,
Google Chrome®, Mozilla Firefox® and HALCON®) are trademarks of the respective owners.

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BAE PD-VS-014-05
2 Safety
Intended use
The Balluff SmartVision Controller is an inspection system for creating inspection applications for different industrial ar-
eas. The insepction system provides a user interface for connecting the camera via your web browser over network. Fur-
thermore you create and configure inspection programs with the user interface software "BVS Cockpit". You can monitor
and analyze the results of the inspection program.
The user interface is kept simple and understandable in order to enable a fast learning process and to allow intuitive
working. You will find more details in the "BVS Cockpit Manual".
The intended use also includes that you have read these operating instructions in their entirety and follow all the infor-
mation –particularly the section “Safety”.
General safety notes
WARNING
Manufacturer's guarantee, warranty and liability are void for damage caused by unauthor-
ized tampering or unapproved use, installation or handling in violation of the specifications
of this user's guide. The operator must ensure that appropriate safety and accident preven-
tion regulations are observed
When connecting the Balluff SmartVision Controller to an external controller, observe proper
selection and polarity of the connection as well as the power supply (see “Connections and
control elements”).
2.2.1 General safety information
1. Please ensure secure standing when installing the Balluff SmartVision Controllers.
2. Please always let the inner components cool down before touching them to avoid physical injury or property dam-
age.
3. Ensure that the Balluff SmartVision Controller is supported correctly or fixed upright before you install new accesso-
ries.
4. Ensure that no loose objects remain in the enclosure after maintenance work.
5. Set-up of the Balluff SmartVision Controller and maintenance work may only be carried out by trained persons.
6. The Balluff SmartVision Controller is fitted with one replaceable battery. There is a risk of explosion when replacing
the battery improperly. Only replace the batteries with the type recommended by the manufacturer or with an equiva-
lent. Used batteries have to be disposed of according to manufacturer’s directions.
2.2.2 Electrical safety notes
1. Prior to connecting the device to the power supply, check if it complies to the values stated on the equipment.
2. This device is designed for electricity from an earthed plug socket. The mains plug with earthing device is an im-
portant safety feature. Do not switch off the earth to ensure protection against electric shock or property damage.
3. This system can be connected to an IT power supply. In any case, ensure that your Balluff SmartVision Controller is
also connected to the mass.
4. Please consider the positions of the power on/off button of the device and the safety switch for the room to ensure
fast switch off in case of an emergency.
5. Ensure that the device is always disconnected fully from the power supply before opening the enclosure.

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2.2.3 Safety notes for assembly
1. Increased operating ambient temperature - If the system is installed in an enclosed module, then the operating tem-
perature may be higher than the ambient temperature in the room. Therefore, you have to consider to install the
Balluff SmartVision Controller in an area which is compatible with the maximum ambient temperature specified by
the manufacturer.
2. Reduced airflow - The installation of the Balluff SmartVision Controller should be completed in such a way that the
air flow quantity which is required for equipment operation is not impaired.
3. Mechanical load - The Balluff SmartVision Controller assembly should be carried out in such a way that there are no
hazardous operational conditions in the event of uneven mechanical loads.
4. Circuit overload - The connection of the Balluff SmartVision Controller to the supply current and the effect an over-
load of power circuits has on the overcurrent protection device and supply circuit cabling should be checked and
considered carefully. When dealing with this aspect, please carefully check specifically the load information on the
name plate of the device.
5. Reliable grounding - The Balluff SmartVision Controller has to be earthed reliably. It is specifically important to con-
sider the power connection cables and to a lesser degree the direct connections to the sub-circuits (e.g. by using
adapter strips).
2.2.4 Safety notes for operation
1. Please shut down the operating system before disconnecting the Balluff SmartVision Controller from the power sup-
ply in order to prevent any data loss.
2. Create free space in front of and behind the Balluff SmartVision Controller.
2.2.5 Conformity
The Balluff SmartVision Controller conforms to therelevant safety regulations IEC, VDE, and EN. If you have questions
about the validity of the installation in the planned environment, please contact your service representative.

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BAE PD-VS-014-05
2.2.6 Repairs
Repair on the Balluff SmartVision Controller may only be carried out by authorised specialist personnel.
ATTENTION
Unauthorised opening and unprofessional repairs will cause fatal shock hazard. Always dis-
connect device from power circuit (pull power plug out) before touching components.
•Always pull the mains plug before opening the Balluff SmartVision Controller.
•Only install system expansions which are intended for the Balluff SmartVision Controller. Installation of additional
expansions may damage the system or safety instructions and regulations for radio interference suppression may be
violated. Information as to which system expansions are suitable for installation can be obtained from the technical
customer service or from your outlet.
The warranty is void if you cause defects to the Balluff SmartVision Controller due to installing or replacing system ex-
pansions.
WARNING
Please observe ETUC information.
NOTE
In the interests of product improvement, Balluff GmbH reserves the right to change the tech-
nical data of the product and the content of this manual at any time without notice.
Limitation of liability
All technical data and certifications are only valid for expansions.
No liability is accepted for functional losses when using third party equipment and components.
Tools
You can carry out all assembly work on the equipment with a Phillips screwdriver type PH1 and PH2.

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2.2.7 Maintenance
Replace CMOS (CR2032) battery
Batteries are consumables and should be replaced every 3 years in order to ensure PC functionality.
Please check the following prior to replacing
WARNING
Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries ac-
cording to the instructions.
ATTENTION
Risk of explosion and contaminant release! Therefore, do not throw lithium batteries into
fire, do not solder the cell body, do not open, do not short circuit, do not switch poles, do not
heat above 100°C, dispose off according to regulations and protect against direct sunlight,
humidity and condensation.
Preparation
BIOS settings, which deviate from optimised settings, will be lost. Date and time will have to be set again after replace-
ment.
1. Note down the current BIOS set-up settings.
2. Disconnect the equipment from the grid and pull off all connection cables from it.
ATTENTION
The battery replacement must not occur if the equipment is still running. Disconnect the
equipment from the mains voltage!

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Work steps
1. Open the revision cover.
a. Loosen two screws (1) using a
crosstip screwdriver.
2. Remove the battery from the holder.
a. Press the latching catch (2) downwards
using your finger.
3. Insert the new battery.
a. In reverse order.
4. Close the cover.
5. Adjust the BIOS set-up settings.
Replace the dust filter
The dust filter can be replaced as needed.
ATTENTION
The dust filter replacement must not occur if the equipment is still running. Disconnect the
equipment from the mains voltage!
Work steps
1. Loosen the side cover (knurled screw).
2. Open the side cover.
3. Remove the dust filter.
4. Insert a new dust filter.
5. Close the side cover.
Disposal
This product is covered by WEEE Directive 2012/19/EU on waste electrical and electronic equipment.
Dispose of the product properly and not as a part of the regular waste stream. The regulation of the re-
spective country are to be observed. Information is provided by the national authorities.

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3 Product description
The Balluff SmartVision Controller is an inspection system, which application areas are optical identifications, inspections
for quality assurance, and the measurement of objects. With the LAN interfaces you can integrate the Balluff SmartVision
Controller into an existing network. Additionally, the Balluff SmartVision Controller offers two fieldbus connectors. Via
USB 3.0 and Gigabit Ethernet ports you can connect USB3 Vision and GigE Vision compliant industrial cameras.
The Balluff SmartVision Controller works with the he Balluff BVS Cockpit interface developed specifically for camera sys-
tems. Here, the Balluff SmartVision Controller makes it possible to run Balluff BVS Cockpit and independent inspections
simultaneously.

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Product variants
The Balluff SmartVision Controller is developed according to the latest industrial standards:
CPU
Intel® Core i7-6700TE
Chipset
Intel® Q170 Chipset
iAMT
11.0
Memory
16 GB DDR4
Graphics
Intel® HD graphics 530
Drives
1x 256GB 2,5“ SATA SSD (changeable via tray)
LAN
2x Gigabit Ethernet (Intel® i211AT / i219LM / i350)
For industrial cameras
4x Gigabit Ethernet (Intel® i211AT / i219LM / i350)
Fieldbus
Profinet
Cooling
Active
Front I/O
4x USB 3.0 for industrial cameras
4x Gigabit Ethernet for industrial cameras
4x USB 2.0
1x Support port (DisplayPort)
2x Support port (RS232)
2x LAN RJ45
2x Fieldbus RJ45
1x SSD Tray
Switch / LED
DC in
Power supply
19 to 28V DC in (Phoenix plug)
Dust protection
1x dust filter
Mounting options
Wall and DIN Rail mounting
MTBF
@25°C 54515h, @45°C 48804h
Scope of delivery
Included in the scope of delivery
•Balluff SmartVision Controller
•HALCON dongle
•Wall mount and DIN Rail holder
•Condensed Guide
•General Safety Notes
NOTE
Visit www.balluff.com for more information on available software and accessories.

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3.2.1 Transport
Despite the solid design of the Balluff SmartVision Controller, the fitted components are susceptible to strong vibrations
and impacts. Therefore, protect the PC during transport against great mechanical stresses.
Only use the original packaging when shipping and transporting the Balluff SmartVision Controller.
WARNING
Risk of equipment damage!
For transports in cold weather, when the PC is subjected to extreme temperature differ-
ences, you have to ensure that no humidity can deposit on the Balluff SmartVision Control-
ler (condensation).
In case of condensation, the Balluff SmartVision Controller may only be switched on after
approx. 12 hours.
3.2.2 Unpack and check supply unit
Please consider the following points during unpacking.
•We recommend that you keep the original packaging. Please keep it for possible future transport.
•Please keep the accompanying documentation. You need this for initial commissioning and they are part of the
Balluff SmartVision Controller.
•Please check the packaging and packaging content for any visible transport damage.
•Check that the delivery and any extra accessories are complete.
If you notice any transport damage or any irregularities, then please inform us.
3.2.3 Identification data of the device
The Balluff SmartVision Controller can be identified clearly in case of necessary repairs thanks to the identification data.
Furthermore, the MAC addresses of the LAN connectors are noted:

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3.2.4 Ambient and environmental conditions
Please observe the following points for operational planning:
•Consider the climate and mechanical environmental conditions in the system features.
•The Balluff SmartVision Controller was designed for use in a normal industrial environment. Without additional
measures (supply of clean air), you cannot use the Pyramid IPC in places with difficult operational conditions due to
corrosive vapours or gases.
•The free space in the area around the air vents has to be at least 10 cm to ensure sufficient ventilation for the IPC.
•The air vents of the enclosure must not be covered.
•It is imperative to consider the permissible installation positions when assembling the Balluff SmartVision Controller.
Permissible installation positions
The following installation positions have to be observed:
Vertical, fixing points on the front
Horizontal, fixing points on the front
WARNING
Be sure, that there is sufficient air circulation available at the fan and the filter inlet for cool-
ing of the device.

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Wall mount
The Balluff SmartVision Controller features suitable mounting possibilities for installation in a control cabinet.
To mount the Balluff SmartVision Controller at a wall, there are two possibilities:
1. Mounting via mounting bracket
2. Mounting via profile rail (only if the rail is pre-assembled)
3.3.1 Mounting via mounting bracket
Use the supplied mounting bracket (see gray area below).
1. First, fasten the bracket on the back of the Balluff SmartVision Controller using 4 supplied screws.
2. Use the additional 2 screws, to mount the Balluff SmartVision Controller at a wall.

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3.3.2 Mounting via profile rail (only if the rail is pre-assembled)
Use the supplied profile rail (see image below) and assemble it on the back of the Balluff SmartVision Controller. The
profile rail can be assembled vertically or horizontally. Afterwards, you can mount the Balluff SmartVision Controller in a
control cabinet.
3.3.3 Installation of the device with wall-mounting kit
With the wall-mounting kit you have the possibility to realize a space saving assembly.
Material
Bore diameter
Mounting
Concrete
8 mm
Dowel 8M, 50 mm
Screws 5 mm x 60 mm
Gypsum
(min. 13 mm thick)
14 mm
Toggle bolts
Diameter 4 mm
Length min. 50 mm
Metal
(min. 3 mm thick)
5 mm thread
Metal screws
Diameter 5 mm
Washer ø 10 mm
Length min. 10 mm
WARNING
Ensure that the wall can hold at least 4 times the total weight of the equipment (including
mounting brackets and additional expansion modules). The total weight is approx. 2.7kg.

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Product specification
3.4.1 Mechanical data
Housing material
Sheet steel galvanised; powder coated black
Degree of protection
IP20
Weight
approx. 2.7 kg
Dimensions (W × D × H)
216 x 191 x 88 mm