Balluff BIS U-6020-053-10 RS232 Manual

BIS U-6020-053-10_ RS232
BIS U-6027-054-10_ TCP/IP
BIS U-6020-059-11_ RS232
BIS U-6027-060-11_ TCP/IP
BIS U-6020-059-12_ RS232
BIS U-6027-060-12_ TCP/IP
BIS U-6020-059-13_ RS232
BIS U-6027-060-13_ TCP/IP
BIS U-6020-059-15_ RS232
BIS U-6027-060-15_ TCP/IP
BIS U-6020-059-17_ RS232
BIS U-6027-060-17_ TCP/IP
Technical Description, Operating Manual
english

www.balluff.com

BIS U-602_ Processor Unit
TCP/IP / RS232
3www.balluff.com
1 User Instructions 4
1.1 About this Manual 4
1.2 Typographical Conventions 4
1.3 Symbols 4
1.4 Abbreviations 4
2 Safety 5
2.1 Intended Use 5
2.2 Meaning of Warning Notes 5
2.3 General Safety Notes 5
2.4 Conformity 7
2.5 Special Considerations when Operating the UHF System in Mexico 8
2.6 Special Considerations when Operating the UHF System in Japan 8
3 Basic Knowledge 9
3.1 Function Principle of Identification Systems 9
3.2 Product Description 9
3.3 Control Function 10
3.4 Data Integrity 10
3.5 Network Connection 10
4 Installation 11
4.1 Processor Unit Scope of Delivery 11
4.2 Processor Unit Installation 11
4.3 Interface Information / Wiring Diagrams 12
5 Technical Data 14
6 Network Connection 18
6.1 UHF Manager 18
6.2 RS232 Interface Settings 19
6.3 TCP/IP Interface Settings 20
7 Setting the Processor Unit Parameters 22
7.1 Protocol Type 22
7.2 Factory Settings 22
7.3 Configuration Software 22
7.4 Device Settings 23
7.5 Transmitting Power 24
7.6 Reading/writing 25
7.7 Interface 27
8 Device Function 28
8.1 Function Principle of the BIS U-6020 28
8.2 Function Principle of the BIS U-6027 28
8.3 Protocol Sequence 28
8.4 Communication 29
8.5 Status Indicators 43
8.6 Displays 45
Appendix 47
Index 49

BIS U-602_ Processor Unit
TCP/IP / RS232
4
This manual contains a description of the processor unit used in the BIS U-6020 and BIS
U-6027 identification systems as well as all the steps for initial setup and immediate operation.
The following conventions are used in this manual.
Enumerations are shown as a list with an en-dash.
– Entry 1.
– Entry 2.
Action instructions are indicated by a preceding triangle. The result of an action is indicated by
an arrow.
►Action instruction 1.
⇒Action result.
►Action instruction 2.
Numbers:
– Decimal numbers are shown without additional indicators (e.g. 123),
– Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Parameters:
Parameters are shown in italics (e.g. CRC-16).
Directory paths:
References to paths where data is stored or to be saved are shown in small caps (e.g. Project:\
Data tyPes\User-DefineD).
Control characters:
Control characters for sending are set in angle brackets (e.g. <ACK>).
ASCII code:
Characters transmitted in ASCII code are set in apostrophes (e.g. 'L').
Caution!
This symbol indicates a safety instruction that must be followed without exception.
Note, tip
This symbol indicates general notes.
ACMA Australian Communications and
Media Authority
BIS Balluff Identification System
CRC Cyclic Redundancy Check
EEPROM Electrical Erasable and
Programmable ROM
EIRP Equivalent Isotropically
RadiatedPower
EMC Electromagnetic compatibility
EPCTM Electronic Product Code
ERP Effective Radiated Power
FCC Federal Communications
Commission
IC Industry Canada
IP Internet Protocol
LF CR Line Feed with Carriage Return
MAC Media Access Control
n.c. not connected
PLC Programmable Logic Controller
Tag Data carrier with antenna
TCP Transmission Control Protocol
TID Tag identifier
UHF Ultra-high frequency
SCT Secretaría de Comunicaciones
y Transportes
ANATEL Agência Nacional de
Telecomunicações
1.1 About this
Manual
1.2 Typographical
Conventions
Enumerations
Actions
Syntax
1.3 Symbols
1.4 Abbreviations
1 User Instructions

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BIS U-602_ Processor Unit
TCP/IP / RS232
5
The processor unit BISU-602_ is a component of the identification system BISU. Within the
identification system, it is used to connect to a higher-level controller (PLC, PC); it may only be
used in the industrial sector.
This description applies to processor units of the following series:
– For operation within the European Community
BISU-6020-053-10_-…
BISU-6027-054-10_-…
– For operation in the USA, Canada, Mexico and Argentina
BISU-6020-059-11_-…
BISU-6027-060-11_-…
– For operation in China
BISU-6020-059-12_-…
BISU-6027-060-12_-…
– For operation in Brazil
BISU-6020-059-13_-…
BISU-6027-060-13_-…
– For operation in Japan
BISU-6020-059-15_-…
BISU-6027-060-15_-…
– For operation in Australia
BISU-6020-059-17_-…
BISU-6027-060-17_-…
Caution!
The pictogram used with the word "Caution" warns of a situation that could harm
someone's health or damage equipment. Failure to observe these warning notes may
result in injury or damage to equipment.
►Always observe the described measures for preventing this danger.
Caution!
This UHF system consists of a processor unit and antennas according to specifica-
tions and may only be operated within the specified countries subject to all applicable
national legal regulations and standards.
►When using the UHF system in the European Community, the provisions in ETSI
standard 302 208 apply.
►When using the UHF system in the USA, the directives of the FCC, Part 15B and
15C, apply.
►When using the UHF system in Canada, the directives of the IC, RSS-210 apply.
►When using the UHF system in Mexico, the directives of the SCT,NOM-121-
SCT1-2009 apply.
►When using the UHF system in Argentina, the directives of Resolución SC 729/80
and SC 784/87 apply.
►When using the UHF system in Brazil, the directives of the ANATEL, 506/2008
and 442/2006 apply.
►When using the UHF system in China, the directives of the RFID National Stan-
dard and GB9254 apply.
►When using the UHF system in Japan, the directives of "Radio Law" and ARIB
T106 apply.
►When using the UHF system in Australia, the directives of the Radiocommunica-
tions Class License 2000 (Item 32A) apply.
2.1 Intended Use
2.2 Meaning of
Warning Notes
2.3 General Safety
Notes
2 Safety

BIS U-602_ Processor Unit
TCP/IP / RS232
6
Installation and startup
Installation and startup are to be performed by trained technical personnel only. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee
and liability claims against the manufacturer.
When connecting the processor unit to an external controller, observe proper selection and
polarity of the connection as well as the power supply (see "Installation" on page 11).
The processor unit may only be used with approved power supplies (see "Technical Data" on
page 14).
Caution!
The antennas of the identification system BIS U transmit ultra-high frequency
electromagnetic waves.
IEC 62369 stipulates that personnel must not remain within close range of the UHF
antenna for long periods (several hours).
For operation within the European Community:
When selecting the installation position for the processor unit, make sure that the
minimum distance between the UHF antenna and the workplace is 26 cm.
The radiated power must not exceed the maximum permitted limit values:
– 0.5wattsERP for antennas with an opening angle > 70°.
– 2.0wattsERP for antennas with an opening angle ≤ 70°.
For operation within the People's Republic of China:
When selecting the installation position for the processor unit, make sure that the
minimum distance between the UHF antenna and the workplace is 26 cm.
The radiated power must not exceed the permissible limit value of 2wattsERP.
For operation in the USA, Canada, Mexico, Argentina, Brazil, Japan and
Australia:
When selecting the installation position for the processor unit, make sure that the
minimum distance between the UHF antenna and the workplace is 30cm.
The radiated power must not exceed the permissible limit value of 4wattsEIRP.
Note
See the "Basic UHF manual" for more information on minimum/maximum distances
and antenna power.
2Safety

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BIS U-602_ Processor Unit
TCP/IP / RS232
7
BISU-6020-053-10_-…
BISU-6027-054-10_-…
This product was developed and manufactured in accordance with all applica-
ble European Directives. CE conformity has been verified.
BISU-6020-059-11_-…
BISU-6027-060-11_-…
The product was developed and manufactured in accordance with the direc-
tives applicable in the USA, Canada, Mexico and Argentina. Conformity has
been verified.
SCT
BISU-6020-059-12_-…
BISU-6027-060-12_-…
CMIIT-ID
2014DJ1522
The product was developed and manufactured in accordance with the direc-
tives applicable in China. Conformity has been verified.
BISU-6020-059-13_-…
BISU-6027-060-13_-…
The product was developed and manufactured in accordance with the direc-
tives applicable in Brazil. Conformity has been verified.
BISU-6020-059-15_-…
BISU-6027-060-15_-…
The product was developed and manufactured in accordance with the direc-
tives applicable in Japan. Conformity has been verified.
BISU-6020-059-17_-…
BISU-6027-060-17_-…
The product was developed and manufactured in accordance with the direc-
tives applicable in Australia. Conformity has been verified.
All approvals and certifications are no longer valid if:
– Components are used that are not part of the identification system BISU.
– Components are used that have not been explicitly approved by Balluff.
Operation and testing
The operator is responsible for ensuring that local safety regulations are observed. If defects and
persistent faults occur in the identification system, take it out of service and secure it against
unauthorized use.
2.4 Conformity
2Safety

BIS U-602_ Processor Unit
TCP/IP / RS232
8
Caution!
For operation of the UHF system in Mexico, the antennas listed below are approved.
Antenna type Gain [dB] Impedance [ohm]
BIS U-301-C1-TNCB 5.5 50
BIS U-302-C1-TNCB 8.3 50
When using other antennas, a maximum antenna gain of 8.3dB must not be excee-
ded.
The operation of this device is subject to the following two conditions:
1. The device must not cause any harmful interference
2. It must accept any interference, including interference that causes unwanted operation.
Caution!
For operation of the UHF system in Japan, the antennas listed below are approved.
Antenna type Gain [dB] Impedance [ohm]
BIS U-301-C1-TNCB 5.5 50
BIS U-302-C1-TNCB 8.3 50
The radiated power must not exceed 4WEIRP under any circumstances.
Before commissioning this device, the operator must register it with the MIC
in Japan (www.soumu.go.jp).
RFID UHF Reader 4 Port
Balluff/52010223
Certificate No: 14-112548
2.5 Special
Considerations
when Operating
the UHF System
in Mexico
2.6 Special
Considerations
when Operating
the UHF System
in Japan
2Safety

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BIS U-602_ Processor Unit
TCP/IP / RS232
9
The identification system BIS U is classified as a non-contacting system with read and write
function, which not only allows it to detect information programmed permanently in the data
carrier, but also to collect and pass on current information.
Main components of the identification system BIS U include:
– Processor unit,
– Antennas,
– Data carrier.
1
3 4 5 6 7
2
Figure 1: System overview
1 PC
2PLC
3Connection to the controlling system
4Processor unit
5Antenna cable
6Antennas (max. 4)
7Data carrier
The main areas of application are:
– In production for controlling material flow (e.g. for model-specific processes, conveying sys-
tems that transport workpieces, acquisition of safety-relevant data)
– In tool coding and monitoring
– In organization of tools and equipment
– In warehousing for monitoring material movement
– In transporting and conveyor technology
– In waste disposal for quantity-based fee assessment.
Note
See the "Basic UHF manual" for more information on UHF identification systems.
– UHF-RFID (for working frequencies, see "Operating frequencies and radiated power" on
page15),
– Read /write distance (typically) up to 6 m, depending on ambient conditions and installed
system components such as antennas, data carriers, cables, etc.,
– Group reading of multiple data carriers,
– Connection option for 4 antennas,
– 4 digital outputs and 2 digital inputs for additional functions,
– Standard interfaces: RS232 or TCP/IP,
– Rugged metal housing,
– Control indicators for communication and the status of ports,
– Data carrier types according to ISO 18000-6 type C or EPCglobalTM Class 1 Generation 2.
3.1 Function
Principle of
Identification
Systems
3.2 Product
Description
3 Basic Knowledge

BIS U-602_ Processor Unit
TCP/IP / RS232
10
The processor unit is the link between data carrier and controlling system. It manages two-way
data transfer between data carriers and antennas and provides buffer storage.
The processor unit uses the antennas to write data from the controlling system to the data
carrier or read data from the carrier and make it available to the controlling system.
Controlling systems may be the following:
– A control computer (e.g. industrial PC)
– A PLC
In order to ensure data integrity, the data transfer between the data carrier and processor unit can
be monitored using a CRC-16 data check.
The processor unit and controlling system communicate
– Via the RS232 serial interface (BIS U-6020)
– Via the physical Ethernet network (BIS U-6027)
The device uses the Internet Protocol (IP) for network communication. The Transmission
Control Protocol (TCP) is used to ensure all the data is transferred in the correct sequence
without error.
3.3 Control Function
3.4 Data Integrity
3.5 Network
Connection
3Basic Knowledge

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BIS U-602_ Processor Unit
TCP/IP / RS232
11
Included in the scope of delivery:
– BIS U-602_
– 5x end cap
Note
Visit www.balluff.com for more information on available software and accessories.
298
312
107,6
20 20
54
59,8
M5
M5
88
Figure 2: Installation
Caution!
The antennas for the identification system BIS U transmit ultra-high frequency electro-
magnetic waves!
►The installation position of the processor unit and antennas must guarantee a
safety distance between the antennas and the workplaces of personnel (for safety
distances, see "Safety" on page 6).
The read/write distance can (typically) be as great as 6m, depending on the ambient conditions
and installed system components. See the "Basic UHF manual" for more information on mini-
mum/maximum distances.
►Select a suitable installation position.
►Secure the processor unit using four M5 screws
(strength category 8.8, lightly oiled, tightening torque M = 5.2 Nm).
Note
Optional mounting plates are available for installing the processor unit (see "Accesso-
ries" on page47).
4.1 Processor Unit
Scope of Delivery
4.2 Processor Unit
Installation
4 Installation

BIS U-602_ Processor Unit
TCP/IP / RS232
12
Note
Make the ground connection either directly or using an RC combination to ground.
When making your connection to the Ethernet, make sure that the shield is perfectly
connected to the connector body.
Figure 3:
9b 8 7 6 59a 8
1234 1234
7 6 5
BIS U-6027BIS U-6020
Electrical connection
1Antenna port 1
2Antenna port 2
3Antenna port 3
4Antenna port 4
5Function ground FE
6X1 - Power supply
7X2 - Control inputs /outputs
8X3 - Service interface RS232
9a X4 - Application interface variant RS232
9b X4 - Application interface variant TCP/IP
Note
Not all antenna ports (1-4) have to be assigned.
4.3 Interface
Information /
Wiring Diagrams
4Installation

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BIS U-602_ Processor Unit
TCP/IP / RS232
13
X1 - Power supply X3 - Service interface
PIN Function
21
34
PIN Function
1 +VS1 n.c.
2 n.c. 2 TxD
3 –VS3 GND
4 n.c. 4 RxD
5 n.c.
X2 - Control inputs / outputs
2
3
4
5
6
7
1
8
PIN Function
1 Digital output 1
2 Digital output 2
3 Digital output 3
4 Digital output 4
5 Digital input 1
6 +VS
7 –VS
8 Digital input 2
X4 - Application interface BIS U-6020 X4 - Application interface BIS U-6027
21
34 PIN Function
...
8
PIN Function
1 n.c. 1 TD+
2 TxD 2 TD–
3 GND 3 RD+
4 RxD 4 n.c.
5 n.c.
6 RD–
7 n.c.
8 n.c.
4Installation

BIS U-602_ Processor Unit
TCP/IP / RS232
14
298 312 298 312
107,6
20 20
54
107,6
20 20
54
59,8
M5 M5
M5 M5
8888
X1X2X3X4 X1X2X3X4
12341234
31
36
18,8
2x17,527,5
43,5
26,8
59,8
3x26
31
36
18,8
2x17,5
27,5
43,5
59,8
26,8
3x26
BIS U-6020 BIS U-6027
Figure 4: Dimensions (in mm)
Housing material Profiled housing and frame made from coated steel
X1 - Power supply Vs 24VDC - M12 integral plug, 5-pin
X2 - Control inputs /
outputs
M12 integral plug, 8-pin
X3 - Service interface M12 integral plug, 4-pin
X4 - Application interface M12 integral plug, 4-pin (BIS U-6020)
Bayonet connector RJ45 (BIS U-6027)
Antenna ports 1-4 Antenna socket R-TNC
Degree of protection as per
IEC 60529
IP 65
Weight 2100g
Dimensions
Mechanical data
5 Technical Data

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BIS U-602_ Processor Unit
TCP/IP / RS232
15
Supply voltageVS24VDC ±20%
Residual ripple ≤ 10%
Current draw at 24 V DC ≤1 A
X3 - Service interface RS232
X4 - Application interface RS232 (BIS U-6020)
Ethernet (BIS U-6027)
Characteristic impedance of the antenna
ports
50Ω
Adjustable power at the antenna ports 17...30dBm (50mW…1W)
BISU-6020-053-10_-…
BISU-6027-054-10_-…
Operating frequency 865.6…867.6MHz
Maximum permissible radiated power (ERP) 2wattsERP
Number of used channels 4
ETSI channels: 4, 7, 10, 13
Channel selection process Manual (channel assignment plan)
BISU-6020-059-11_-…
BISU-6027-060-11_-…
Operating frequency 902…928MHz
Maximum permissible radiated power (EIRP) 4wattsEIRP
Number of used channels 52
Channel selection process Automatic (frequency hopping method)
BISU-6020-059-12_-…
BISU-6027-060-12_-…
Operating frequency 920.5…924.5MHz
Maximum permissible radiated power (ERP) 2wattsERP
Number of used channels 16
Channel selection process Automatic (frequency hopping method)
BISU-6020-059-13_-…
BISU-6027-060-13_-…
Operating frequency 915…928MHz
Maximum permissible radiated power (EIRP) 4wattsEIRP
Number of used channels 26
Channel selection process Automatic (frequency hopping method)
Electrical
data
Operating
frequencies and
radiated power
5Technical Data

BIS U-602_ Processor Unit
TCP/IP / RS232
16
BISU-6020-059-15_-…
BISU-6027-060-15_-…
Operating frequency 916.7…920.5MHz
Maximum permissible radiated power (EIRP) 4wattsEIRP
Number of used channels 4
Channel selection process Automatic (frequency hopping method)
BISU-6020-059-17_-…
BISU-6027-060-17_-…
Operating frequency 920…926MHz
Maximum permissible radiated power (EIRP) 4wattsEIRP
Number of used channels 12
Channel selection process Automatic (frequency hopping method)
Digital input (+IN, –IN)
Control inputs 2, galvanically isolated via opto-
coupler
,1

,1
Control voltage active 4...40V
Control voltage inactive 1.5…–40V
Input current at 24 V 11mA
Delay time, typical 5 ms
Control output (01, 02, 03, 04)
Control outputs 4, galvanically isolated via opto-
coupler, PNP, positive switching
96
287
96
5
$

37&


Supply voltage,
output VS
19.2…28.8V DC
Output current ≤ 50 mA
Voltage drop
at 20mA
Approx.2.5V
Output resistance RA10kΩ to –VS
Control inputs /
outputs
5Technical Data

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BIS U-602_ Processor Unit
TCP/IP / RS232
17
Ambient temperature –20°C…+55°C
Storage temperature –20°C…+60°C
EMC (Europe)
EN 61000-6-2
– Severity level as per EN 61000-4-
2/3/4/5/6
– Severity level as per EN 61000-4-3
– 2A/3B/2B/3A
80 MHz – 2000 MHz – 3A
2000 MHz – 2700 MHz – 2A
Interference radiation
– EN 55022
– FCC Part 15B
– CISPR22
– GB9254
– Class A
Vibration/shock EN 60068 Part 2-2-6/27/29/32
This UHF system consists of a processor unit and antennas as outlined in specifications and
may only be operated in countries issuing operating licenses, subject to all applicable national
legal regulations and standards.
ISO 18000-6 Type C
EPCglobal™ Class 1 Generation 2
Operating states Ready
Fault
Tag present
Tag operating
Digital input 1
Digital input 2
Digital output 1
Digital output 2
Digital output 3
Digital output 4
Green LED
Red LED
Orange LED
Orange LED
Orange LED
Orange LED
Orange LED
Orange LED
Orange LED
Orange LED
Connection status Transmit Data (TxD)
Receive Data (RXD)
TCP/IP Ready (BIS U-6027 only)
TCP/IP Connected (BIS U-6027 only)
Orange LED
Orange LED
Green LED
Green LED
Operating
conditions
Data carrier
Function
indicators
5Technical Data

BIS U-602_ Processor Unit
TCP/IP / RS232
18
The "BIS UHF Manager" configuration software forms the basis for incorporating the processor
unit into the network. "BIS UHF Manager" is a software package that enables the configuration
of the processor unit prior to installation. This requires that the processor unit be connected via
connections X3 or X4 to a computer where "BIS UHF Manager" must be installed.
You can find the "BIS UHF Manager" software on the BIS software CD provided or on the Inter-
net at www.balluff.com.
►Start "BISUHF Manager".
⇒If "Connect on startup" was selected in the "Interface Settings" window (factory setting),
the device automatically attempts to establish the last known connection.
If the device is able to establish the last known connection, "BIS connected..." appears in the
status bar.
If the device is not able to establish a connection, "BIS not connected..." appears in the status
bar. The device must be connected manually:
►Click "Program Settings" and "Interface" in the menu bar.
⇒The "Interface Settings" window opens.
6.1 UHF Manager
6 Network Connection

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BIS U-602_ Processor Unit
TCP/IP / RS232
19
The processor unit BIS U-6020 and the controlling system communicate via the RS232 serial
interface.
When the program is started, the device connects automatically if "Connect at startup" is
selected in the "Interface settings" window (factory setting).
When the "Interface Settings" window is opened, the last known connection is displayed and the
bar above the "Search" button turns yellow.
►Click the "Search" button.
⇒The program searches for connections.
If the program finds a connection, the connection settings are displayed and the bar above the
"Search" button turns green.
►Click the "Connect" button.
⇒The device is connected.
If the program does not find a connection, the bar above the "Search" button turns red.
6.2 RS232 Interface
Settings
6Network Connection

BIS U-602_ Processor Unit
TCP/IP / RS232
20
The processor unit BIS U-6027 and the controlling system communicate via Ethernet. Assigning
a unique IP address associates the processor unit with a network.
The MAC address forms the basis for incorporating the processor unit into the network. This
hardware address is unique and identifies network devices such as the processor unit.
When the program is started, the device connects automatically if "Connect at startup" is
selected in the "Interface settings" window (factory setting).
If a connection is not established automatically, the device must be connected manually.
Connecting using a known IP address:
►Enter the IP address in the "Connect" field.
►Click the "Connect" button.
⇒The device is connected.
Connecting using an unknown IP address:
►Select a network interface within which to search for the device.
►Click the "Search BIS" button.
⇒The devices found are listed.
⇒The bar above the "BIS Search" button turns green.
►Click on the located device.
⇒The line containing the selected device is highlighted.
⇒The MAC address appears in the "MAC address" field.
⇒The IP address appears in the "IP address" field.
►Click the "Connect" button.
⇒The device is connected.
6.3 TCP/IP Interface
Settings
6Network Connection