Balluff BNI IOL-104-000-K006 User manual

BNI IOL-104-000-K006
BNI IOL-102-000-K006
IO-Link Sensorhub digital
User’s Guide

www.balluff.com
1
Content
1Notes to the User 2
1.1. About this guide 2
1.2. Structure 2
1.3. Typographical conventions 2
Enumerations 2
Actions 2
Syntax 2
Cross references 2
1.4. Symbols 2
1.5. Abbreviations 2
2Safety 3
2.1. Intended use 3
2.2. Installation and Startup 3
2.3. General Safety Notes 3
2.4. Resistance to Aggressive Substances 3
Dangerous voltage 3
3Getting Started 4
3.1. Connection overview 4
3.2. Mechanical connection 6
3.3. Electrical connection 6
3.4. IO-Link interface 6
3.5. Sensor interface 6
4IO-Link Interface 7
4.1. Communication parameters 7
4.2. Process data 7
Input data 7
Output data 7
4.3. Parameter data / On-request data 7
Inversion 40hex 8
4.4. Errors 8
4.5. Events 8
5Technical Data 9
5.1. Dimensions 9
5.2. Mechanical data 9
5.3. Electrical data 9
5.4. Operating conditions 9
5.5. Indicators / LEDs 10
Module Status 10
Digital Inputs 10
6Appendix 11
6.1. Type designation code 11
6.2. Order information 11

IO-Link Sensor-Hub
BNI IOL-104-… / BNI IOL-102-…
www.balluff.com
2
1Notes to the User
1.1. About this guide
This guide describes the Balluff IO-Link sensor hub module. Connection to the host
interface master is made through the IO-Link protocol.
Functionally this compact, cost-effective module is comparable with a passive splitter box: It
takes conventional sensor signals and passes them over the IO-Link interface.
1.2. Structure
In this guide the sections build on one another.
Chapter 2 : Basic safety information.
…….
1.3. Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross references
Cross-references indicate where additional information on the topic can be found.
1.4. Symbols
Caution!
This symbol indicates a security notice which most be observed
Note, tip
This symbol indicates general notes.
1.5. Abbreviations
BCD
BNI
DPP
EMC
I-Port
DI
FE
IOL
LSB
MSB
SPDU
Binary coded switch
Balluff Network Interface
Direct Parameter Page
Electromagnetic Compatibility
Digital Input-Port
Digital In
Function ground
IO-Link
Least Significant Bit
Most Significant Bit
Service Protocol Data Unit

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3
2Safety
2.1. Intended use
The BNI IOL-… is a decentralized sensor input module which is connected to a host IO-Link
master over an IO-Link interface.
2.2. Installation and
Startup
Caution
Installation and startup must only be carried out by trained technical personnel.
Qualified personnel are people who are familiar with installation and operation of
the product and have the necessary qualifications for these tasks. Any damage
resulting from unauthorized tampering or improper use voids the manufacturer's
guarantee and warranty. The operator must ensure that appropriate safety and
accident prevention regulations are observed.
2.3. General Safety
Notes
Commissioning and inspection
Before commissioning, carefully read the user's guide.
The system must not be used in applications in which the safety of persons is dependent
upon proper functioning of the device.
Authorized personnel
Installation and startup must only be carried out by trained technical personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
Unauthorized tampering
Improper use
Use, installation or handling contrary to the instructions provided in this user's
guide
Obligations of the operating company
The device is a piece of equipment in accordance with EMC Class A. This device can
produce RF noise. The operator must take appropriate precautionary measures. The device
may only be used with an approved power supply. Use only approved cables.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
Aggressive
Substances
Caution
The BNI modules always have good chemical and oil resistance. When used in
aggressive media (such as chemicals, oils, lubricants and coolants, each in a
high concentration (i.e. too little water content)), the material must first be
checked for resistance in the particular application. No defect claims may be
asserted in the event of a failure or damage to the BNI modules caused by such
aggressive media.
Dangerous
voltage
Caution
Before maintenance, disconnect the device from the power supply.
Note
In the interests of product improvement, Balluff GmbH reserves the right to
change the technical data of the product and the content of this manual
at any time without notice.

IO-Link Sensor-Hub
BNI IOL-104-… / BNI IOL-102-…
www.balluff.com
4
3Getting Started
3.1. Connection
overview
BNI IOL-104-000-K006
1 Mounting hole
2 IO-Link interface
3 Status-LED: Input (Pin 2)
4 Standard-Input-Port 1
5 Status-LED: Input (Pin 4)
6 Standard-Input-Port 3
7 Standard- Input -Port 5
8 Standard- Input -Port 7
9 Status LED „Power Supply“
10 Standard Input -Port 6
11 Standard Input -Port 4
12 Standard Input -Port 2
13 Standard Input -Port 0
14 Label
15 Status-LED „COM“

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5
3 Getting Started
BNI IOL-102-000-K006
1 Mounting Hole
2 IO-Link interface
3 Standard-Input-Port 1
4 Status-LED: Input (Pin 4)
5 Standard- Input -Port 3
6 Standard- Input -Port 5
7 Standard- Input -Port 7
8 Status LED “Power Supply”
9 Standard Input -Port 6
10 Standard Input -Port 4
11 Standard Input -Port 2
12 Standard Input -Port 0
13 Label
14 Status-LED “COM”

IO-Link Sensor-Hub
BNI IOL-104-… / BNI IOL-102-…
www.balluff.com
6
3 Getting Started
3.2. Mechanical
connection
The BNI IOL modules are attached using 3 M4 screws (Item 1, Fig. 3-1/3-2).
3.3. Electrical
connection
The Sensor Hub modules require no separate supply voltage connection.
Power is provided through the IO-Link interface by the host IO-Link Master.
3.4. IO-Link interface
The IO-Link connection is made using an M12 connector (A-coded, male).
IO-Link (M12, A-coded, male)
Pin
Function
1
Supply voltage, +24 V, max. 1.6 A
2
-
3
GND, reference potential
4
C/Q, IO-Link data transmission channel
Connect protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Sensor Hub.
Note!
A standard sensor cable is used for connecting to the host IO-Link Master.
3.5. Sensor interface
Module-specific connection possibilities:
Sensor-Hub
Digital Input-Ports
BNI IOL-104-000-K006
16
BNI IOL-102-000-K006
8
Standard input port (M12, A-coded, female)
Pin
Function
1
+24 V, max. 100 mA
2
Input
(only BNI IOL-104…)
3
0 V, GND
4
Input
5
-
Note!
For the digital sensor inputs follow the input guideline per EN 61131-2, Type 2.
Note!
Unused I/O port sockets must be fitted with cover caps to ensure IP67
protection rating.

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7
4IO-Link Interface
4.1. Communication
parameters
Baud rate
COM2 (38,4 kBaud)
Frame type
2.2
Minimum cycle time
3 ms
Process data cycle
3 ms at minimum cycle time
4.2. Process data
Following Process data is transmitted between IO-Link Master and IO-Link Device:
Input data
Data which is sent from Device to Master.
Output data
Data which is sent from Master to Device.
Input data
Byte
0
1*
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Input Port 7 Pin 2
Input Port 6 Pin 2
Input Port 5 Pin 2
Input Port 4 Pin 2
Input Port 3 Pin 2
Input Port 2 Pin 2
Input Port 1 Pin 2
Input Port 0 Pin 2
*Only for BNI IOL-104-000-K006
Output data
There is no output data at BNI IOL-102-… and BNI IOL-104-…
4.3. Parameter data /
On-request data
DPP
SPDU
Parameter
Data
width
Value
range
Default Value
Index
Index
Sub-
index
Identification Data
07hex
Vendor ID
2 Byte
Read only
0378hex
08hex
09hex
Device ID
3 Byte
050101hex (BNI IOL 104-000-
K006
050102hex (BNI IOL-102-000-
K006)
0Ahex
0Bhex
10hex
0
Vendor Name
8 Byte
BALLUFF
11hex
0
Vendor text
16 Byte
www.balluff.com
12hex
0
Product
Name
21 Byte
BNI IOL-104-000-K006/
BNI IOL-102-000-K006
13hex
0
Product ID
7 Byte
BNI0006 (BNI IOL-104-000-
K006)
BNI0005 (BNI IOL-102-000-
K006)
14hex
0
Product text
27 Byte
IO-Link Sensor-Hub digital
16hex
Hardware
Revision
3 Byte
17hex
0
Firmware
Revision
3 Byte
Parameter Data
10hex
40hex
0
1-16
Inversion
2 Byte
0hex…
FFFFhex
0000hex

IO-Link Sensor-Hub
BNI IOL-104-… / BNI IOL-102-…
www.balluff.com
8
4 IO-Link Interface
Inversion 40hex
Byte
0
1*
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub
Index
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
Description
Inversion Port 7 Pin 4
Inversion Port 6 Pin 4
Inversion Port 5 Pin 4
Inversion Port 4 Pin 4
Inversion Port 3 Pin 4
Inversion Port 2 Pin 4
Inversion Port 1 Pin 4
Inversion Port 0 Pin 4
Inversion Port 7 Pin 2
Inversion Port 6 Pin 2
Inversion Port 5 Pin 2
Inversion Port 4 Pin 2
Inversion Port 3 Pin 2
Inversion Port 2 Pin 2
Inversion Port 1 Pin 2
Inversion Port 0 Pin 2
* Only for BNI IOL-104-000-K006
4.4. Errors
Error Code
Description
0x8011
Index not available
0x8012
Subindex not available
0x8030
Value out of range
4.5. Events
Event Code
Description
0x5112
Low sensor voltage (US)
0x5160
Supply periphery

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5Technical Data
5.1. Dimensions
Abbildung 5-1: Abmessungen in mm
5.2. Mechanical data
Housing material
Plastic, transparent
IO-Link Port
M12, A-coded, male
I ports
M12, A-coded, female (8x)
Enclosure rating
IP67 (only when plugged-in and threaded-in)
Weight
90 g
Dimensions (L × W × H, excluding
connector)
115 × 50 × 30.8 mm
5.3. Electrical data
Operating voltage
18 ... 30.2 V DC, per EN 61131-2
Ripple
< 1 %
Current draw without load
≤ 40 mA
5.4. Operating
conditions
Operating temperature
-5 °C … +55 °C
Storage temperature
-25 °C … +70 °C
EMC
Immunity tests:
Emission tests:
EN 61000-6-2:2005 AC:2005
EN 61000-6-4:2007 A1:2011
Vibration/shock
EN 60068 Part 2-6/27

IO-Link Sensor-Hub
BNI IOL-104-… / BNI IOL-102-…
www.balluff.com
10
5 Technical Data
5.5. Indicators / LEDs
Abb. 5-2: LED-indicators COM and I-Ports
Module Status
LED 4, IO-Link-Communication
Signal
Function
Green
No communikation
Green, negative pulsed
Communikation OK
Red
Communication line overload
Off
Module unpowered
LED 3, Module supply
Signal
Function
Green
Supply voltage OK
Green rapidly flashing
Supply voltage < 18 V
Green slowly flashing
Short circuit on input port
Off
Module unpowered
Digital Inputs
LEDs are associated with the digital ports which indicate the operating states:
LED 1 –Input pin 2 (only BNI IOL 104)
LED 2 - Input pin 4
Signal
Function
Yellow
Input signal = 1
Off
Input signal = 0

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11
6Appendix
6.1. Type
designation
code
6.2. Order
information
Type
Order code
BNI IOL-104-000-K006
BNI0006
BNI IOL-102-000-K006
BNI0005
BNI IOL-10x-000-K006
Balluff Network Interface
IO-Link interface
Functions
104 = 16 Inputs 0,1A
102 = 8 Inputs 0,1A
Version
000 = Standard version
Mechanical configuration
K006 = Plastic housing
Connectors:
- BUS and Power Supply: 1x M12x1, external thread
- Input-Ports: 8x M12x1, internal thread

IO-Link Sensor-Hub
BNI IOL-104-… / BNI IOL-102-…
www.balluff.com
12
Notes

www.balluff.com
www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
Nr. 894235 E Edition B16 Replaces Edition 1301 Subject to modification