Balluff BNI IOL-802-000-Z036 User manual

BNI IOL-802-000-Z036
Smart Light
User’s Guide

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1
Content
1Notes to the user 3
1.1 About this guide 3
1.2 Structure of the guide 3
1.3 Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.4 Symbols 3
1.5 Abbreviations 3
2Safety 4
2.1 Intended use 4
2.2 General safety notes 4
2.3 Meaning of the warnings 4
3Getting Started 5
3.1 Overview 5
3.2 Mechanical connection 6
3.3 Electrical connection 6
3.4 Function ground 6
3.5 IO-Link connection 6
Sensor Hub connection 6
Module versions 6
3.6 Short description of the functionality 7
3.7 Segment mode 7
3.8 Level mode 7
3.9 Runlight mode 10
4IO-Link Interface 11
4.1 IO-Link Data 11
4.2 Process data / Output data 11
Bit definitions in segment mode 11
4.3 Parameter data/ Request data 14
Mode 40hex 16
Number of segments 41hex 16
Level type 42hex 16
Level resolution 43hex 16
Level mode segment x color 44hex, 45hex, 46hex, 47hex, 48hex 16
Bit definition Segment x 16
Level mode, limit x-y, 49hex, 4Ahex, 4Bhex, 4Chex 16
Runlight mode, background color 4Dhex 17
Runlight mode, running color 4Ehex 17
Runlight mode, number of running segments 4Fhex 17
Supply monitoring 50hex 18
Brightness 51hex 18
Blinking frequency 52hex 19
Blinking mode 53hex 19
4.4 Errors 19
4.5 Events 19
5Technical Data 20
5.1 Dimensions 20
5.2 Mechanical data 20
5.3 Electrical data 20
5.4 Operating conditions 20
5.5 LED indicator 21
Status LED 21
6Appendix 22

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6.1 Product ordering code 22
6.2 Order information 22
Included material 22

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1Notes to the user
1.1 About this guide
This guide describes the Balluff BNI IOL-802-000-Z036 for the application as status light
module. Hereby it is about an IO-Link device which communicates by means of IO-Link
protocol with the superordinate IO-Link master assembly.
1.2 Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
Section 4: IO-Link, parameter and process data for the device.
Section 5: Technical data for the device.
1.3 Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found (see
Section 5 -"Technical Data“).
1.4 Symbols
Note!
This symbol indicates a security notice which most be observed.
Note, tip
This symbol indicates general notes.
1.5 Abbreviations
BNI
DPP
EMC
FE
IOL
SPDU
Balluff Networking Interface
Direct Parameter Page
Electromagnetic Compatibility
Function Earth
IO-Link
Service Protocol Data Unit

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2Safety
2.1 Intended use
This guide describes the Balluff BNI IOL-802-000-Z036 for the application as status light
module. Hereby it is about an IO-Link device which communicates by means of IO-Link
protocol with the superordinate IO-Link master assembly.
2.2 General safety
notes
Installation and startup
Installation and startup are to be performed only by trained specialists. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer's
guarantee and warranty.
The device complies with EMC Class A. Such equipment may generate RF noise. The
operator must take precautionary measures accordingly.
The device must be powered only using an approved power supply (see section 5
“Technical data”). Only approved cable may be used.
Operation and testing
The operator is responsible for observing local prevailing safety regulations. When defects
and non-clearable faults in the device occur, take it out of service and secure against
unauthorized use.
Approved use is ensured only when the housing is fully installed.
2.3 Meaning of the
warnings
Note!
The pictogram used with the word "Caution" warns of a possible hazardous
situation affecting the health of persons or equipment damage. Ignoring these
warnings can result in injury or equipment damage.
Always observe the described measures for preventing this danger.

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3Getting Started
3.1 Overview
Fig. 3-1: BNI IOL-802-000-Z036
1 Cap
2 Segment 1
3 Segment 2
4 Segment 3
5 Segment 4
6 Segment 5
7 Socket
8 M12 connector
9 M18 thread for mounting
10 Status LED
8
10
6
7
9
5
4
3
2
1

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3 Getting Started
3.2 Mechanical
connection
The BNI IOL-802-000-Z036 modules are attached by using an M18 nut.
3.3 Electrical
connection
The BNI IOL-802-000-Z036 modules require no separate supply voltage connection. Power
is provided through the IO-Link interface by the host IO-Link Master.
3.4 Function ground
Note!
The FE connection from the housing to the machine must be low-impedance
and as short as possible.
3.5 IO-Link
connection
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V
2
-
3
GND, reference potential
4
C/Q, IO-Link Data transmission channel
Sensor Hub
connection
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Sensor Hub.
Note, tip!
A standard 3 wire sensor cable is used for connecting to the host IO-Link
master.
Module versions
Version
Description
BNI IOL-802-000-Z036
Maximum 5 segment configurable signal
light with level meter and runlight mode.
FE terminal
with a screw
to connect
protection
ground

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3 Getting Started
3.6 Short description
of the
functionality
The functionality of the Balluff status light module can be controlled through process data
and SPDU registers. It has three main mode of functionality:
Segment mode
Level mode
Runlight mode
With the help of these three modus various warning and indication signals can be indicated.
3.7 Segment mode
In the segment mode the module can be used as a standard status light, with configurable
number of segments. Maximum five segments can be set. The color of each segment can
be selected form a color table, which has five pre-defined colors. To use the module as a
standard status light, the Mode SPDU register must be set to segment mode. The number
of the active segments must be set too. This can be done through number of segments
SPDU register. Irrespectively of the selected number of segments, always all of the LEDs
are used as a display element. The number of the segments can be set between 1 and 5.
The module has 20 LED, which are equally distributed between the segments.
(When three segments are set, one-one LEDs between the segments are always switched
off).
The process data controls the color of each segment. The combinations of the pre-defined
colors are not limited. In the segment mode, the segments can be set to blink too. Each
segment has a control bit in process data, which determines the blinking of the according
segment. The blinking has two modus. Either normal blinking or flash mode can be
selected. In normal blinking the LEDs are switched on and off periodically with a 50% duty
cycle. In the flash mode, the LEDs are switched on and off quickly three times. The flash is
repeated in every second. The type of the blinking can be set in SPDU register. The
frequency of the normal blinking can be changed through an SPDU register.
3.8 Level mode
In level mode the complete module works as one indicator element. In this case a level
value can be displayed. The higher value the module becomes, the more LEDs will be
switched on. This mode can be used as a level indicator, for example to indicate a fluid level
in a tank. To use the signal light as a level meter, the Mode SPDU register must be set to
Level mode. In this case all of the 20 LEDs are working as one display element. The
number of the LEDs switched on depends on the input level. In the level mode the input
process data does not give the colors of the segment, but the level. The resolution of the
input level can be selected from 8 bit up to 16 bit.
In the level mode various parameters can be controlled through SPDU registers. These
parameters should be set before the level mode is used. The level display can be selected
to be bottom-up or top-down. In the bottom-up mode the level indicator increases from the
bottom of the module. In the top-down mode the indicator increases from the top of the
module.
Although there are no real segments in the level mode, because the LEDs are controlled by
the input level, the LEDs are divided into five virtual segments. These five virtual segments
can have their own color. The color of these segments can be set through SPDU register
(Level mode segment 1-5 color SPDU register). So it can be realized, that the level meter
can have more colors (up to five). For example the lower two segments can have green
color, the middle two segments can have yellow color and the upper segment red color.
Some or all colors can be set as dominant color. This means, when the input level is high
enough to switch on the next LED and this LED is in another virtual segment, the LEDs,
which are under the actual LED, take over the color of the actual LED. In this case, as the
input level increases, the color of the full LED bar can be changed.

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3 Getting Started
The LED bar at increasing input data and no color dominance. (The virtual segments can be
seen on the left side.) Of course the segment 2 or 4 does not have to be the same color as
segment 3 or 5.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5

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3 Getting Started
The LED bar at increasing input data, all the colors are dominant.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5

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3 Getting Started
By default the 20 LED are divided into equal virtual segments. The height of the virtual
segments can be modified too. There are four SPDU register (Level mode limit x-y SPDU
register), in which the limits of the virtual segments can be modified. For example: If the
input level value is higher than the limit value of the 2. and 3. segment (level mode limit 2-3),
the current LED will become the color of the Level mode segment 2 color.
The LED bar at increasing input data, there is no color dominance. The Limits of the
segments are modified, so they are not equally distributed. Of course segment 3, 4 and 5
could have different colors too.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5
3.9 Runlight mode
In the runlight mode, the complete module displays a running light effect. To use the module
as a runlight display, the Mode SPDU register must be set to runlight mode. In this case all
of the 20 LEDs are working as one runlight effect. The process data has no meaning
because the runlight mode is controlled only by SPDU registers.
Three registers set the functionality of the runlight. The color of the running LEDs and the
background color can be selected in two SPDU register. The colors are the same as the
colors in the segment mode. The number of the running segments can be set too. In runlight
mode 1, 2 or 3 running segments can be selected. One segment contains 4 LED.

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4IO-Link Interface
4.1 IO-Link Data
1.1 BNI IOL-802-000-Z036
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
5 ms
Process data lenght
3 Byte input
IO-Link Revision
1.1
1.0
Frame typ
2.V
1
Process data cycle time*
5 ms
30 ms
* by min. cycle time
4.2 Process data /
Output data
BNI IOL-802-000-Z036, Smart Light Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Segment 2 blink
Segment 2 color
Segment 2 color
Segment 2 color
Segment 1 blink
Segment 1 color
Segment 1 color
Segment 1 color
Segment 4 blink
Segment 4 color
Segment 4 color
Segment 4 color
Segment 3 blink
Segment 3 color
Segment 3 color
Segment 3 color
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
Segment 5 blink
Segment 5 color
Segment 5 color
Segment 5 color
Bit definitions
in segment
mode
Bit 0-2 / 4-6
000 = off
001 = green
010 = red
011 = yellow
100 = blue
101 = reserved
110 = reserved
111 = white
Bit 3 / 7
0 –segment does not blink
1 –segment blinks according to the blink
modus settings

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4 IO-Link Interface
BNI IOL-802-000-Z036, Level Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Level value
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
-
-
-
Level value: 8, 10, 12, 14 or 16 bit value for level indicator. The resolution can be set in Level
resolution SPDU register. The Level value is always left justified.

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4 IO-Link Interface
BNI IOL-802-000-Z036, Runlight Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
-
-
-
In runlight mode the process data has no meanings, only SPDU registers are controlling the
functionality.

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4 IO-Link Interface
4.3 Parameter data/
Request data
DPP
SPDU
Object name
Length
Range
Default Value
Index
Index
Sub-
index
Identification Data
07hex
Vendor ID
2 Byte
Read only
0378hex
08hex
09hex
Device ID
3 Byte
050A01hex
0Ahex
0Bhex
10hex
0
Vendor name
7 Byte
BALLUFF
11hex
0
Vendor text
15 Byte
www.balluff.com
12hex
0
Product
name
20 Byte
BNI IOL-802-000-Z036
13hex
0
Product ID
7 Byte
BNI0072
14hex
0
Product text
20 Byte
Smart Light
16hex
0
Hardware
Revision
1 Byte
17hex
0
Firmware
Revision
47 Byte
18hex
0
Application tag*
32 Byte
Read /
Write
* 32 Byte string adjustable by the user

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4 IO-Link Interface
Parameter Data
DPP
SPDU
Object name
Length
Range
Default
Value
Index
Index
Sub-
index
40hex
0
Mode
1 Byte
0hex…2hex
0hex
41hex
0
Number of segments
1 Byte
1hex…5hex
5hex
42hex
0
Level type
1 Byte
0hex…1hex
0hex
43hex
0
Level resolution
1 Byte
0hex…4hex
0hex
44hex
0
Level mode
segment 1 color
1 Byte
0hex…Fhex
2hex
45hex
0
Level mode
segment 2 color
1 Byte
0hex…Fhex
3hex
46hex
0
Level mode
segment 3 color
1 Byte
0hex…Fhex
3hex
47hex
0
Level mode
segment 4 color
1 Byte
0hex…Fhex
1hex
48hex
0
Level mode
segment 5 color
1 Byte
0hex…Fhex
1hex
49hex
0
Level mode
limit 1-2
2 Byte
0hex…FFFFhex
CChex
4Ahex
0
Level mode
limit 2-3
2 Byte
0hex…FFFFhex
99hex
4Bhex
0
Level mode
limit 3-4
2 Byte
0hex…FFFFhex
66hex
4Chex
0
Level mode
limit 4-5
2 Byte
0hex…FFFFhex
33hex
4Dhex
0
Runlight mode
background color
1 Byte
0hex…7hex
0hex
4Ehex
0
Runlight mode
running color
1 Byte
0hex…7hex
1hex
4Fhex
0
Runlight mode
number of running
segments
1 Byte
1hex…3hex
1hex
50hex
0
1-2
Supply monitoring
1 Byte
0hex…3hex
51hex
0
1-3
Brightness
3 Byte
0hex…7F7F7Fhex
7F7F7Fhex
52hex
0
Blinking frequency
1 Byte
1hex…5hex
2hex
53hex
0
Blinking mode
1 Byte
0hex…1Fhex
1hex

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4 IO-Link Interface
Mode 40hex
The operating mode of the module.
0 = Segment mode
1 = Level mode
2 = Runlight mode
Number of
segments 41hex
Number of the segments. Values from 1 to 5 can be set.
Level type 42hex
The type of the level indicator.
0 = bottom up
1 = top down
Level resolution
43hex
The resolution of the input data in level mode.
0 = 8 bit
1 = 10 bit
2 = 12 bit
3 = 14 bit
4 = 16 bit
Level mode
segment x color
44hex, 45hex,
46hex, 47hex,
48hex
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
Dominance
Segment x color
Segment x color
Segment x color
Bit definition
Segment x
Bit 0-2, color of the x segment
000 = off
001 = green
010 = red
011 = yellow
100 = blue
101 = reserved
110 = reserved
111 = white
Bit 3, color dominance
0 - color is not dominant
1 - color is dominant
Level mode, limit
x-y, 49hex, 4Ahex,
4Bhex, 4Chex
An 8, 10, 12, 14, 16 bit number (depends on the resolution) determines the limits between
two segments in level mode. The limit values are always right justified.

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4 IO-Link Interface
Runlight mode,
background color
4Dhex
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
Background color
Background color
Background color
The color of the background in runlight mode
Bit 0-2, background color
000 = off
001 = green
010 = red
011 = yellow
100 = blue
101 = reserved
110 = reserved
111 = white
Runlight mode,
running color
4Ehex
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
Running color
Running color
Running color
The color of the running segment in runlight mode
Bit 0-2, running color
000 = off
001 = green
010 = red
011 = yellow
100 = blue
101 = reserved
110 = reserved
111 = white
Runlight mode,
number of
running segments
4Fhex
Number of the running segments. Each segment contains 4 LED. Values between 1 and 3
can be set

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4 IO-Link Interface
Supply
monitoring
50hex
Bit
7
6
5
4
3
2
1
0
Sub
Index
-
-
-
-
-
-
2
1
Description
-
-
-
-
-
-
LED Voltage failure
Under voltage Us
Under voltage Us
0: Us voltage is Ok
1: Low voltage on IO-Link pin 1
LED Voltage failure
0: LED Voltage is Ok
1: LED Voltage failure
Brightness
51hex
At three byte SPDU register sets the brightness for each channel (red, green, blue). Values from
0x00 to 0x7F are accepted.
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub
Index
1
2
Description
-
Red brightness
Red brightness
Red brightness
Red brightness
Red brightness
Red brightness
Red brightness
-
Green brightness
Green brightness
Green brightness
Green brightness
Green brightness
Green brightness
Green brightness
Byte
3
Bit
7
6
5
4
3
2
1
0
Sub
Index
3
Description
-
Blue brightness
Blue brightness
Blue brightness
Blue brightness
Blue brightness
Blue brightness
Blue brightness

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4 IO-Link Interface
Blinking
frequency
52hex
The frequency of the blinking can be selected. It is only valid for 50% duty cycle blinking. The frequency of
the flashing cannot be changed. Values between 1 and 5 are accepted. One means the slowest and five
means the fastest blinking.
Blinking
mode 53hex
Byte
1
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
Segment 5 flashing
Segment 4 flashing
Segment 3 flashing
Segment 2 flashing
Segment 1 flashing
Segment x flashing bit sets the mode of the blinking.
0 - blinking with 50% duty cycle
1 - flashing
Note!
Through this register only the mode of the blinking can be set (either 50% duty cycle or
flash). The blinking of the desired segment must be activated in process data to enable
blinking.
4.4 Errors
Error Code
Description
0x8011
Index not available
0x8012
Subindex not available
0x8023
Access Denied
0x8030
Parameter Value out of Range
0x8033
Paremeter length overrun
0x8034
Parameter length underrun
4.5 Events
IO-Link Revision 1.0
Event Code
Description
0x5112
Low sensor voltage (US)
IO-Link Revision 1.1
Event Code
Description
0x5111
Low sensor voltage (US)