BANWOOD Classic User manual

www.banwood.com
CLASSIC

The box
WHAT’S IN
Tools
Allen key (x2)
· 6mm
· 5mm/screw driver
Spanner (x2)
· 13/15mm
· 8/10mm
A. Assembled alloy frame
&rear wheel
B. Handlebar set
C. Tools
D. Front mudguard
E. Front wicker basket
F. Pedal
G. Bell
H. Saddle with seat post
I. Front wheel
J. Training wheels

Before assembled
A
E
J
B
D
F
H
G
I
C

After assembled

Helmet Warning Information
Your Bike
WARNING:
ALWAYS WEAR YOUR
HELMET WHEN RIDING
THIS PRODUCT!
•Helmet should sit level on your head and low on your fore-
head. Exposed forehead can result in serious injury.
• Adjust the strap sliders below the ear on both sides.
• Buckle the chin strap. Adjust strap until it is snug.
• Nomorethantwongersshouldtbetweenthestrapand
your chin.
• Aproperttinghelmetshouldbecomfortableandnotrock
foward/backward or side to side.
Warning and Safety Information
Your Bike
Meanings of Warnings:
This symbols is important. See the word “CAUTION” or “WARNING” which follows it.
The word “CAUTION” is before mechanical instructions. If you do not obey these instruc-
tions, mechanical damage or failure of a part of the bicycle can occur.
The word “WARNING” is before personal safety instructions. If you do not obey these
instructions, injury to the rider or the others can occur.
•CHOCKING HAZARD. Small parts. Not for children under 3 years.
•Adult assembly is required.
•Handlebar hand grip or tube end plugs should be replaced if damaged as bare tubes have
been known to cause injury. All products with capped handlebar ends should be checked
regularly to ensure that adequate protection for the ends of the handlebars are in place.
•Replacements forks must have the same rake and tube inner diameter as the original
product.
•Do not add a motor to the product.
•Do not tow or push the product.
•Do not modify the product.
•Replace worn or broken parts immediately.
•If anything does not operate properly, discontinue use.
NOTE on HANDBRAKES:
In Australia/New Zealand/China:
•Left Brake Lever controls the Rear Brake
•Right Brake Lever controls the Front Brake
Most other countries:
•Left Brake Lever controls the Front Brake
•Right Brake Lever controls the Rear Brake
NOTE: The brake cables for front and rear brakes shall be positioned on the right or left
brake lever according to the legislation or custom and practice of the country in which
the bicycle is sold.
Fitting the Rider to the Bicycle
To determinate the correct size of bicycle for the rider:
• Straddle the assemble bicycle with feet shoulder width apart
andatontheground.
• There must be at least 1 inch (2.5 cm) of clearance 1
between the highest part of the top tube 2and the crotch
oftheriderwithtiresproperlyinated.
• The minimum leg-length for the rider is the highest
part of the top tube plus one inch 3.
1
3
2

The Owner’s Responsibility
WARNING: This bicycle is made to be ridden by one rider at a time for general
transportation and recreational use. It is not made to withstand the abuse of stunting and jumping.
If the bicycle was purchased unassembled, it is the owner’s responsibility to follow all assembly and
adjustment instructions exactly as written in this manual, and any “Special instructions” supplied
and to maked sure all fasteners and components are securely tightened.
NOTE: Periodically check that all fasteners and components are securely tightened.
If the bicycle was purchased assembled, it is the owner’s responsibility, before riding the bicycle for
thersttime,tomakesurethebicyclehasbeenassembledandadjustedexactlyaswritteninthis
manual, and any “Special instructions” supplied and to make sure all fasteners and components are
securely tightened.
NOTE:
If product is assembled, please proceed to sections:
•Testing Stem, Handlebar
•Seat Clamp tightness.
General Warning
Your Bike
WARNING: Not intented for use on public roads.
•Always wear a bicycle helmet that meets CPSC safety standars, as well as local safety
standards.
•Always wear shoes.
•Bikes 12in (30cm) and under not intended for use on public roads.
•Avoid riding at night, dusk, dawn and any other time of poor visibility.
•Reectors:
•Foryourownsafety,donotridethebicycleifthereectorsareincorrectlyinstalled,
damaged, or missing.
• Doornotallowthevisibilityofthereectorstobeblockedbyclothingorotherarticles.
Dirtyreectorsdonotworkwell.Cleanthereectors,asnecessary,withsoapandadamp
cloth.
• Use extra caution in wet weather:
•Ride slowly on damp surfaces because the tires will slide more easily.
•Allow increased braking distance in wet weather.
• Avoid these hazards to prevent loss of control or damage to your wheels:
•Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet leaves,
or uneven paving.
•Cross railroad tracks at a right angle to prevent the loss of control.
•Avoid unsafe actions while riding.
•Do not carry any passengers.
•Do not carry any items or attach anything to your bicycle that could hinder your vision,
hearing, or control.
•Do not ride with both hands off the handlebar.
Maximum rider/bike weight for this product is as follows
Bike
Size
Rider Rider + Bike Rider + Bike+Basket
kg lbs kg lbs kg lbs
12 27 60 35.3 78 35.45 78
14 27 60 35.7 79 35.85 79
16 27 60 36.6 81 36.76 81
18 34 75 44.5 98 44.66 99
Introduction to Assembly
Assembly
This Owner’s Manual is made for several different bicycles:
•Some illustrations may vary slightly from the actual product.
•Follow instructions completely.
•If the bicycle has any parts that are not described in this manual, look for separate “Spe-
cial Instructions” that are supplied with the bicycle.
•Modelsmayhavedifferentaccessoryitemssuchasbags,baskets,reectors,cupholders,
racks, etc.
•All features, componets and accessories are not included on all models.
•Usetheindexpagetolocatespecicsectionsofthismanual.
•Please read through this entire manual before beginning assembly or maintenance.
•Ifyouarenotcondentwithassemblingthisunit,refertoalocalbikeshop.
WARNING: Keep small parts away from children during assembly.
Do not dispose of the carton and packaging until you complete the assembly of the bicycle.
This can prevent accidentally discarding parts of the bicycle.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the rider
while seated on the bicycle.

Step 1Stem Installation
Loosen the bolt on the top of the stem to allow movement of the stem end.
Insert the stem into the headset and make sure the headset is over the safety line
of the stem. Using the provided Allen key, fasten the bolt on the top of the stem.
WARNING: To prevent steering system damage
and possible loss of control, the “MIN-IN” (minimum insertion)
mark Aon the stem must be below the top of the Locknut B.
WARNING: Do not over-tighten the stem bolt. Over
tightering the stem bolt can damage the steering system and cause loss of
control.
A
B

Testing Stem and Handlebar Tightness
Testing Stem and Handlebar Tightness
To test the tightness of the stem:
•Straddle the front the wheel between your legs.
•Try to turn the front wheel by turning the handlebar.
•If the handlebar and stem turn without turning the front wheel, realign the stem with the wheel
and tighten the stem bolt(s) tighter than before (about 1/2 revolution only at a time).
•Do this test again, until the handlebar and stem do not turn without turning the front wheel.
To test the tightness of the handlebar clamp:
•Hold the bicycle stationary and try to move the ends of the handlebar up and down or forward
and back.
WARNING: Do not exceed 100 lbs (45kg) force.
•If the handlebar moves, loosen the bolt(s) of the handlebar clamp.
•Put the handlebar in the correct positon and tighten the bolt(s) of the handlebar clamp tighter
than before.
•If the handlebar clamp has more than one bolt, tighten the bolts equally.
•Do this test again, until the handlebar does not move in the handlebar clamp.

Step2Front mudguard Installation

• Taking out the screw by spanner
10mm.
• Install the mudguard,then put
back the screw and x it.
• Take out the screws on fork
dropouts by screw driver.
• Place mudguard supports on fork
dropouts.
• Put back the screws and use
screw driver to x.
How to assemble the front mudguard?

Step3Installing the Front Wheel
A
B
C

• Removing the Axle Nuts Aand wheel
retainers Bthat already attached to the
front wheel axle.
• Set the wheel into the front fork.
• Install wheel retainers making sure the
tabs are in the fork Ctab holes.
• Attach the front wheel with the Alex Nuts.
• Put the wheel in the center of the fork
and tighten Axle Nuts securely by
spanner 15mm.
How to t the front wheel?
NOTE: Ensure wheel spins freely without contacting fork or mudguard.
WARNING: Do not use Nuts Awithout serrations to
attach the front wheel.
WARNING: Failure to obey these steps can allow the
front wheel to loosen while riding. This can cause injury to the rider or to
others.

Step4Saddle Installation
Loosen the hex head bolt on the seat post clamp to allow movement of the saddle.
Adjust the height so that your child’s feet rest comfortably on the ground, at and
slightly bending the knee.
Tighten bolt securely so it supports the rider without moving.
WARNING: To prevent the seat coming loose
and possible loss of control, the “min.in” (minimun insertion) mark
Bon the Seat Post must be below the top of the Seat Tube C.
B
C

Step5Basket Installation
Attach the straps on the basket to the handlebar and adjust it to a perfect position.

Step6
· Please note that there is a letter at the end of the axle. “L” stands for left, “R” stands
for right.
· Using the spanner 15mm to x the “L” pedal on the left side and “R” pedal on the
right side
Pedal Installation
Tighten the pedals:
•Make sure the threads of each pedal are fully into the crank
arm.
WARNING: Ensure pedals are
secure in crank arms so the will not loosen.
Periodically check tightness.
L
R
Right pedal - fasten to the right Left pedal - fasten to the left

Step 7Training Wheel Installation

• Remove outside Alex Nuts Aand
mudguard supports from both sides of
Alex Bby Spanner 15mm.
• Put the Alignment Tab C,a Training
Wheel Leg D, mudguard support,
spacer and an Axle Nut Aon each end
of the rear wheel Alex.
• Fix the nuts with the spanner
15mm,make sure both training wheel
are the same distance from the ground.
How to assemble
the training wheel?
OPERATION:
WARNING: Before each ride, make sure both axle nuts are
tight. Also make sure both training wheels are the same distance from the
ground.
As your child’s ability improves, you may raise and eventually remove the
training wheels.
Raising the training wheels little by little will help them learn to ride on the
bike’s two wheels.
•To move the training wheels, loosen the axle nuts, slide the leg to the
correct position, and retighten the axle nuts.
•To remove the training wheels, remove the Axle Nuts and Trainings Whe-
el Legs. The reinstall Axle Nut over Alignment Tab and tighten securely.
WARNING: Failure to reinstall Axle Nuts can cause injury to
the rider or to others.
WARNING: When riding with training wheels:
•Ride only on level areas.
•Do not ride on steep hills, uneven sidewalks, or near steps. The bicycle can
tip over if a training wheel goes off the edge of the riding surface.
•Ride straight up and down sloped surface, because the bicycle can tip over
when riding across sloped surfacer.
•Slow down at corners because you can not turn as queckly as bicycles
without training wheels.
WARNING: Make sure
the notched tab of the Alignment Tab C
is to the rear of the axle and in the slot of
the frame.

Step8Bell Installation
Using the screw driver to install the bell on the handlebar.

Step9Rim Brake System Setup
Brake Pad Replacement
1If necessary, loosen brake cable
Adjustment Bolt A.
2Loosen and remove brake pad Bolt/
Screws B.
3Remove old Brake Shoe C.
4Install new Brake Shoe, making sure
it is pointing forward and lined up
evenly with the Wheel Rim D.
5Tighten brake pad Bolt/Screw according to Torque Chart.
WARNING: You must adjust the front the brakes before you ride
the bicycle.
NOTE: FRONT AND REAR BRAKE SETUP IS THE SAME.
Step One: Put the brake shoes Bin the correct position:
•Loosen the Screw Aof each Brake Shoe B.
•AdjusteachBrakeShoesoitisatagainst
the rim and aligned with the curve of the rim.
•Make sure each Brake Shoe does not rub the tire.
•If the surface of the Brake Shoe has arrows, make
sure the arrows point toward the rear of the bicycle.
•Hold each Brake Shoe in position and tighten
the Screw.
Step Two: Test the tightness of each Brake Shoe:
•Try to move each Brake Shoe out of position.
•If a Brake Shoe moves, do Step 1 again, but tighten the nut tighter than before.
•Do this test again, until each Brake Shoe does not move.
Coaster Brakes - various models
Assembly
These models are equipped with a
rear ‘coaster’ brake that is operated
by rotating the crank backwards.
Operate the coaster brake as
follows:
• Push the pedals backward to
move the chain backward
• The chain activates the coaster
brake mechanism that is inside
the rear wheel hub
• As you push the pedals
backward with increasing force,
the braking action of the coaster
brake increases.
If you bicycle has a caliper brake(s)
in addition to the coaster brake,
always use the coaster brake
as the main brake to stop the
bicycle.
WARNING: If you do not obey the following instructions,
injury to the rider or to others can occur:
•Whenyouridethebicyclethersttime,testthecoasterbrakeand
practice using it at a low speed in a large level area that is free of
obstructions.
•Every time the bicycle is ridden, make sure the bake arm Bis scurely
attached to the chain stay Cof the bicycle frame. The coaster brake
will not work correctly if the brake arm is not attached to the chain stay.
WARNING: Replace Brake Pad with same model and type as original.
Do not over tighten the cable clamp. Over tightening the cable the clamp may cut the cable and cause injury to the rider or the others

· Your Classic is tted with pill bottle safety
valve caps. To remove, press down
and turn in anti-clockwise direction.
· Store the bike inside and never leave your
Classic outside for long periods of time.
· After riding, remove any water
or mud with a clean cloth.
· Keep your Classic in a dry place when not in use.
· Check your tyre pressure regularly.
· Make sure that the tyres are kept at the
correct pressure (please see tyre for details).
· Regularly check and securely tighten all bolts.
· Apply a periodic coat of beeswax to maintain
and protect the life of your Classic.
· This bike is designed for young children and
will not withstand use by teenagers or adults.
· Adult assembly required.
· Parents and carers should ensure
that children are properly instructed
in the use of this product.
· Keep small parts away from
children during assembly.
· When unpacking the Classic, properly dispose
of all plastic wrappings.
· Protect your child’s head with an approved
safety helmet as well as appropriate clothing
and closed-toe shoes when riding your Classic.
· While using the product, keep hands
and fingers away from wheels and
other moving parts to avoid danger
of pinching or entrapment.
CARE AND MAINTENANCESAFETY NOTICE