Barco UDX 4K22 User manual

UDX
InstallationManual
R5906113/01
07/07/2017

Printed in Belgium
Barco NV
Beneluxpark 21, 8500 Kortrijk, Belgium
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.barco.com
Registered address: Barco NV
President Kennedypark 35, 8500 Kortrijk, Belgium
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.barco.com

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site www.barco.com or from the secured Barco web site
https://www.barco.com/en/signin.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in
the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures
which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal
maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in this manual must be complied with by the
customer.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment
EMC statements
EN55032/CISPR32 Class A MME (MultiMedia Equipment)
Warning : This equipment is compliant with Class A of CISPR 32. In a residential environment this equipment may cause radio interfer-
ence.
Class A ITE (Information Technology Equipment)
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.

R5906113 UDX 07/07/2017 1
TABLE OF CONTENTS
Table of contents
1. Safety........................................................................................................................................................... 3
1.1 General considerations.......................................................................................................................................................................4
1.2 Important safety instructions...............................................................................................................................................................6
1.3 Product safety labels.........................................................................................................................................................................10
1.4 High Brightness precautions: HazardDistance (HD).......................................................................................................................11
1.5 HD for fully enclosed projection systems.........................................................................................................................................13
1.6 HD in function of modifying optics....................................................................................................................................................14
2. Installation preparations ......................................................................................................................... 15
2.1 Installation requirements...................................................................................................................................................................16
2.2 Unpacking the projector....................................................................................................................................................................18
2.3 UDX flight case.................................................................................................................................................................................20
2.4 Initial inspection.................................................................................................................................................................................21
2.5 Projector configurations....................................................................................................................................................................22
2.6 Projector air inlets and outlets ..........................................................................................................................................................26
2.7 Free download of Projector Toolset..................................................................................................................................................27
3. Physical Installation................................................................................................................................. 29
3.1 Remote control, Battery installation..................................................................................................................................................30
3.2 Using the XLR connector of the RCU...............................................................................................................................................32
3.3 Remote control, protocol setup.........................................................................................................................................................33
3.4 Remote control, on/off button ...........................................................................................................................................................34
3.5 Connecting the projector with the power net....................................................................................................................................35
3.6 Alignment of a table mounted projector............................................................................................................................................36
4. Lenses & Lens selection ......................................................................................................................... 37
4.1 Available lenses................................................................................................................................................................................38
4.2 Lens selection...................................................................................................................................................................................40
4.3 Lens installation................................................................................................................................................................................41
4.4 Lens removal.....................................................................................................................................................................................43
4.5 Scheimpflug adjustment....................................................................................................................................................................45
5. Input & Communication........................................................................................................................... 49
5.1 Introduction .......................................................................................................................................................................................50
5.2 Removal of an input board................................................................................................................................................................51
5.3 Installation of an input board or a communication board.................................................................................................................53
5.4 Input source connections..................................................................................................................................................................55
5.5 Communication connections.............................................................................................................................................................61
5.6 Installation of the WiFi module..........................................................................................................................................................63
5.7 Installation of the GSM module.........................................................................................................................................................67
6. Getting Started ......................................................................................................................................... 69
6.1 Functionality overview.......................................................................................................................................................................70
6.2 Power on projector............................................................................................................................................................................72
6.3 Switching to standby.........................................................................................................................................................................74
6.4 Power off projector............................................................................................................................................................................75
6.5 Using the RCU..................................................................................................................................................................................76
6.6 Projector Address..............................................................................................................................................................................77
6.6.1 Controlling the projector..........................................................................................................................................................78
6.6.2 Displaying and Programming addresses into the RCU..........................................................................................................79
6.7 Quick setup via Direct access...........................................................................................................................................................80
7. Maintenance.............................................................................................................................................. 83
7.1 Cleaning the lens..............................................................................................................................................................................84
7.2 Cleaning the exterior of the projector...............................................................................................................................................85
7.3 Replacement of the metal dust filters...............................................................................................................................................86
7.4 Replacement of the synthetic air filter ..............................................................................................................................................88
8. Removal and installation of the projector covers................................................................................. 89
8.1 Removal of the front cover................................................................................................................................................................90
8.2 Removal of the left cover..................................................................................................................................................................91
8.3 Removal of the back cover...............................................................................................................................................................92
8.4 Removal of the small top cover ........................................................................................................................................................93
8.5 Mounting the front cover...................................................................................................................................................................94
8.6 Mounting the left cover .....................................................................................................................................................................95
8.7 Mounting the back cover...................................................................................................................................................................96
8.8 Mounting the small top cover............................................................................................................................................................97
A. Specifications............................................................................................................................................. 99
A.1 Specifications of the UDX 4K32 .....................................................................................................................................................100
A.2
Specifications of the UDX 4K22 .....................................................................................................................................................101
A.3
Specifications of the UDX W32 ......................................................................................................................................................102
A.4
Specifications of the UDX W22 ......................................................................................................................................................103

2 R5906113 UDX 07/07/2017
Table of contents
A.5 Specifications of the UDX U32.......................................................................................................................................................104
A.6
Dimensions of a UDX......................................................................................................................................................................105
A.7
Dimensions of the rigging frame.....................................................................................................................................................106
A.8
Dimensions of the flight case..........................................................................................................................................................107
A.9
Technical Regulations.....................................................................................................................................................................108
B. Stacking UDX projectors......................................................................................................................... 109
B.1 Stacking UDX projectors.................................................................................................................................................................111
Glossary .........................................................................................................................................................113
Index................................................................................................................................................................115

R5906113 UDX 07/07/2017 3
1. Safety
1. SAFETY
About this document
Read this document attentively. It contains important information to prevent personal injury while installing and using the UDX pro-
jector. Furthermore, it includes several cautions to prevent damage to the UDX projector. Ensure that you understand and follow all
safety guidelines, safety instructions and warnings mentioned in this chapter before installing the UDX projector.
Clarification of the term “UDX” used in this document
When referring in this document to the term “UDX” means that the content is applicable for following Barco products:
• UDX 4K22
• UDX 4K32
• UDX U32
• UDX W22
• UDX W32
Model certification name
• UDX
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.

4 R5906113 UDX 07/07/2017
1. Safety
1.1 General considerations
W ARNING : Be aware of suspended loads.
W ARNING : Wear a hard hat to reduce the risk of personal injury.
W ARNING : Be careful while working with heavy loads.
W ARNING : Mind your fingers while working with heavy loads.
W ARNING : In case of optical radiation emergency, please disconnect the device from the mains current; this
by employing the mains switch. In case the mains switch is not easily accessible, the projectors shall be
disconnected by other means for example the mains junction box.
It is advised to employ the shutter or select an black image on the projector in order to reduce the risk of the
emergency.
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal-
ers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1, UL60950-
1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including electrical
business equipment. These safety standards impose important requirements on the use of safety critical components, materials and
insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access to live parts.
Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability and strength,
enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the safety of the
equipment to the user even when the equipment’s normal operation fails.
Notice on optical radiation
This projector embeds extremely high brightness (radiance) lasers; this laser light is processed through the projectors optical path.
Native laser light is not accessible by the end user in any use case. The light exiting the projection lens has been diffused within the
optical path, representing a larger source and lower radiance value than native laser light. Nevertheless the projected light repre-
sents a significant risk for the human eye when exposed directly within the beam. This risk is not specific related to the characteristics
of laser light but solely to the high thermal induced energy of the light source; which is equivalent with lamp based systems.
Thermal retinal eye injury is possible when exposed within the Hazard Distance (HD). The HD is defined from the projection lens
surface towards the position of the projected beam where the irradiance equals the maximum permissible exposure as described in
the chapter “Hazard Distance”.
W ARNING : No direct exposure to the beam within the hazard distance shall be permitted, RG3 (Risk Group
3) IEC 62471-5:2015
C AUTION : Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.

R5906113 UDX 07/07/2017 5
1. Safety
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems.
The UDX projector is intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with potential hazards
associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the lamp and
associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service functions
inside the product enclosure.

6 R5906113 UDX 07/07/2017
1. Safety
1.2 Important safety instructions
To prevent the risk of electrical shock
• This product should be operated from a mono phase AC power source. Ensure that the mains voltage and capacity matches
the projector electrical ratings (120-160V / 200-240V (+/- 10%), 20A, 50-60 Hz). If you are unable to install the AC requirements,
contact your electrician. Do not defeat the purpose of the grounding.
• This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable. If you are unable to insert the plug
into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the purpose of the grounding-type plug.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
• Do not operate the projector with a damaged cord. Replace the cord.
• Do not operate the projector if the projector has been dropped or damaged - until it has been examined and approved for
operation by qualified service personnel.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to qualified service personnel when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet. This will prevent damage to the device due to lightning and AC power-line surges.