Belimo SHP Series Operating instructions

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA / CARIBBEAN
11
7
O
50904 - 02/12 -
S
ubject to change.
©
Belimo Aircontrols
(
U
S
A
)
, Inc.
Valve Desi
gn
1. The SHP Series High Performance Butterfly Valve features a double
o
ffset
(
or, double eccentric
)
shaft design to minimize seat abrasion
and lower torque. This double offset design allows the disc to lift
o
ff and “cam” away from the seat as it rotates open
.
2
. The SHP valve always rotates clockwise to close (when viewed from
above) and counterclockwise to open.
3
. The valve bod
y
has an Overtravel Stop which prevents
the disc from over rotatin
g
into the wron
g
quadrant. This stop is
n
ot to be used as a disc position stop; if the disc contacts the
Overtravel Stop, this means it has rotated be
y
ond the seat.
4. The SHP valve is bidirectional, but the
p
referred installation
p
osition
is with the seat in the upstream position
(
SUS
)
. Note the arrow on
the metal tag attached to the valve body.
Safet
y
Precaution
s
1.
B
e sure the line is de
p
ressurized and drained.
2
. Be sure of the
p
i
p
eline media. Pro
p
er care should be taken for
protection against toxic and/or
f
lammable
f
luids
.
3
. Never install the valve without an Operator (Manual or Automatic)
already attached to the valve sha
f
t.
4. Never remove the Operator from the valve while the valve is in the
pipeline under pressure.
5
. Alwa
y
s be sure that the disc is in the full-closed position before
installin
g
the valve
.
6
. Take care in handling the valve; i
f
y
ou treat it like a machine, it will
o
perate like a machine…i
f
y
ou treat it like a piece o
f
pipe, it ma
y
work like a
p
iece of
p
i
p
e
.
Flange Compatibilit
y
T
he SHP valve is desi
g
ned to fit between flan
g
es as follows:
AN
S
I
C
lass 150 2” to 24
”
M
SS
S
P-44
C
lass 150 30” to 48
”
AN
S
I B16.47
C
lass 150 A Flanges
ANSI Class 300 2” to 24
”
MSS SP-44 Class 300 30
”
ANSI B16.47 Class 200 A Flan
g
es
Gasket Compatibilit
y
T
he
S
HP valve is designed to accommodate the use of standard fiber
g
askets (such as non-asbestos,
f
lexible graphite, asbestos or
e
quivalent gasket materials) o
f
1/16” or less, meeting the dimensional
requirements of AN
S
I B16.21-1978. Thick elastomeric gaskets are not
recommended. Metallic wound (Flexitallic) gaskets may also be used
.
Pipe
S
chedule
C
ompatibilit
y
The SHP valve is designed to allow the disc edge to rotate into the
o
p
en
p
osition without interference with the
p
i
p
eline I.D. in the
following pipe schedules:
SIZE ANSI 150 ANSI 300
2
” - 12” SCH 80
S
CH 80
14”
-
24”
SC
H 40
SC
H 80
3
0” SCH 30
S
CH 80
3
6” - 42” STD WT
4
8” X
S
Product Identificatio
n
1. Every
S
HP valve has a metal identification tag attached to the valve
body. Information includes the Figure Number, the
S
ize and
Pressure Class, the Materials of Construction, and the Operating
Pressures and Temperatures
.
2. Ever
y
SHP valve is h
y
drostaticall
y
tested before it is shipped. The
metal ta
g
also includes a Serial Number; this number, unique for
each valve, is recorded b
y
the Belimo Qualit
y
Control Department
alon
g
with the test results and material certification data, for
individual traceabilit
y
and verification of ever
y
valve produced.
S
HP series
valves have a
preferred flow
direction.
P
re
f
erredFlowrate
UNPACKING AND STORAGE INSTRUCTIONS
1. Check the packing list against the valve received to verif
y
that the
q
uantities, sizes and materials are correct.
2. Check to make sure that the valve and operator were not dama
g
ed
d
urin
g
shipment.
3
. If the valve is to be stored before bein
g
installed, it should be
p
rotected from harsh environmental conditions.
4
.
S
tore the valve with the disc in the closed position to protect the
s
ealing edge and the seat
.
5
. Keep the valve in a clean location, away from dirt, debris and
corro
s
ive material
s
.
6. Keep the valve in a dry area with the flange protectors attached
.
7. Keep the valve in a cool location if possible, out of direct sunlight
.
8. If not in use, exercise the butterfly valve (full open and close) at
lea
s
t once a month.
I
n
s
t
alla
t
io
n
Reco
mm
e
n
da
t
io
n
s
S
HP
S
eries Butter
fl
y
Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA / CARIBBEAN
11
8
O
50904 - 02/12 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc.
Butterfly Sizing and Selection
CONSULT CHART ON
P
A
G
E 2
1
(Flow in
S
tandard Weight Pipe-Fluid Velocity in
G
PM)
.
For SHP Series Butterfl
y
Valves, the 32 ft/second column is applied
.
F
or examp
l
e: Application requires a 2-way, 600
G
PM Butterfly
valve
,
a valve of 3” minimum would be selected. The 3” valve at
32 ft/second would be able to withstand a capacity of 705 GPM,
w
ithout damage to the seat
.
No
t
es
1.
Most Butterflies are line size and piping geometry is not
considered. If valve size must be reduced
,
a recommendation
is to select a valve only one size less than the pipe. (Do not
e
xceed velocity limit)
2.
For a modulating Butterfly valve, the Cv rating is determined at
6
0° open. For a 2-position Butterfl
y
valve, the Cv is
d
etermined at 90° o
p
en
.
C
onsult Belimo Technical
S
upport for applications involvin
g
steam, high velocit
y
requirements, etc.
I
n
s
t
alla
t
io
n
Reco
mm
e
n
da
t
io
n
s
SHP Series Butterfl
y
Valve
s
S
torage of Butterfly Valve Assemblie
s
●
Assemblies must be stored indoors, protected from the elements.
●
Materials received on job sites that have long installation lead times
s
hould receive extra protection from construction damage.
●
Valve faces must be protected from abrasion, cuttin
g
and nickin
g
, as
this will damage the face and may cause flange area leaks.
●
Electric actuators cannot be stored in wet, damp or caustic areas
.
●
Do not store construction material on top of valve assemblies
.
Installati
o
n Practice
s
●
SHP series butterfly valves are designed to be installed between
ANSI 125/150 flat-faced or raised face, slip-on weld neck flanges
.
●
Valve should be installed a minimum of 6 pipe diameters from
u
p
stream or downstream elbows, strainers,
p
um
p
s, etc
.
●
For chilled water, condenser water or hot water a
pp
lications, the
valve should be installed with the stem in a vertical orientation,
with th
e
ac
t
ua
t
o
r m
ou
nt
ed
abo
v
e
th
e
v
a
lv
e
.
●
For applications in which there is a possibilit
y
of sediment in the
flow
,
the valve should be installed with the stem in a horizontal
p
osition and the bottom of the disc should close FROM the
downstream side, rather than from the upstream side.
●
Flange gaskets must be used on SHP series BF valves
.
●
Make sure the flan
g
e faces are clean and free of rust, scale and
debris to prevent damage to the flange gasket.
●
Follow the recommended flan
g
e boltin
g
sequence found in the
“
Installation Recommendations” section of this
g
uide
.
I
nsta
ll
at
i
on us
i
ng
W
e
ld
e
d
Fl
ange
s
●Mount flanges on both sides of valve body and install bolts to
properly align valve body and both flanges.
●Make sure the valve I.D. and flange internal diameters are in
alignment
.
●Take valve body / flange pair assembly and align with piping ends
.
●TACK weld the flanges to the piping in several places
.
Do NOT seam weld at this time
!
●Remove the lug bolts and carefull
y
remove the valve bod
y
from the
flan
g
es
.
●Seam weld the entire flange / piping connection for both flanges
.
●
L
et the piping components cool completel
y
before re-inserting the
valve bod
y
.
●
W
ARNIN
G!
S
eam welding with the valve body installed between the
f
langes can damage the valve seats due to heat migration through
the
f
lange to the valve bod
y
.
SHP Series Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA / CARIBBEAN
119
O
50904 - 02/12 -
S
ubject to change.
©
Belimo Aircontrols
(
U
S
A
)
, Inc.
P
re-Installati
o
n Pr
o
cedur
e
1. Remove the
p
rotective
f
ace covers
f
rom the valve.
2. Inspect the valve to be certain the waterway is free from dirt and
foreign matter. Be certain the adjoining pipeline is free from any
foreign material such as rust and pipe scale or welding slag that
could damage the seat and disc sealing surfaces.
3. Actuators should be mounted on the valve
p
rior to installation to
facilitate proper ali
g
nment of the disc in the valve seat.
4. The valve
s
hould be in the closed position. Make sure the o
p
en and
closed
p
ositions of the actuator corres
p
ond to the counter-clockwise
to o
p
en direction of rotation of the valve.
5
. Cycle the valve to the fully open position, then back to the fully
closed position, checking the actuator travel stop settings for proper
d
isc alignment.
6. Check the valve identification tag for valve class, materials, and
operating pressure to be sure the
y
are correct for the application.
W
ARNIN
G
! Personal injur
y
or propert
y
damage ma
y
result if th
e
v
alve is installed where service conditions could exceed th
e
v
alve ratings.
7.
C
heck the flange bolts or studs for proper size, threading, and length.
REMEMBER
:
Install the valve with the disc in the full-closed
p
ositio
n
u
sing the appropriate flange gaskets on B
O
TH valve flange faces
.
Valve Installati
o
n Pr
o
cedur
e
The SHP High Performance Butterfl
y
Valve can be installed in the
pipeline with the shaft in the vertical, horizontal, or other intermediate
p
osition.
B
ased on a
pp
lications ex
p
erience, however, in media
with concentrations of solid or abrasive particles or media subject
to solidification buildu
p
, valve
p
erformance and service life will be
enhanced b
y
mounting the valve with the shaft in the horizontal
position.
All SHP valves are bidirectional and can be mounted in the
p
i
p
eline in
either flow direction; however, the preferred flow direction for all seat
s
tyles and materials is with the seat retainer ring located upstream
(sus) to provide maximum seat protection.
For SHP Series valves
a. Noting the flow direction arrow on the tag, place the valve
between the flan
g
es, makin
g
sure the arrow on the ta
g
points in
the direction of the flow.
b. Install the lower flange bolts loosely, leaving space for the flange
g
askets.
c. After inserting the flange gaskets, install the remaining bolts
.
3. Usin
g
the sequence shown to the ri
g
ht, ti
g
hten the flan
g
e bolts
e
venly to assure uniform gasket compression.
C
AUTION:
T
he SHP valve should be centered between the flange
s
a
nd
g
askets to prevent dama
g
e to the disc ed
g
e and shaft as a resul
t
o
f the disc striking the flange, gasket, or pipe.
4. Electricity should be connected to the unit as specified by the
actuator manufacturer.
5
. The valve is now ready for operation.
N
O
TE
Actuator must be mounted
at or above pipe center line
for all actuator t
y
pes.
90° 90°
I
n
s
t
alla
t
io
n
Reco
mm
e
n
da
t
io
n
s
SHP Series Butterfl
y
Valve
s
Fi
g.
8
31
24
1
4
3
2
5
6
7
89
10
11
12
13
14
15
16
1
4
3
2
5
6
7
8
9
10 11
12
1
4
3
2
5
6
7
8

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA / CARIBBEAN
1
20
O
50904 - 02/12 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc.
E
very effort is made to provide accurate information, but no liability for claims
arising from erroneous data will be accepted b
y
Belimo
.
I
n
s
t
alla
t
io
n
Reco
mm
e
n
da
t
io
n
s
SHP Series Butterfl
y
Valve
s
FLAN
G
E B
O
LTIN
G
RE
CO
MMENDATI
O
N
S
Lug Valves, 2”– 30”, ANSI 125/150 Bolt Pattern
S
TUD
S
&
NUT
S
M
A
C
HINE B
O
LT
S
Valve Siz
e
Thread Size C
Q
TY
L
ENGTH
D
QTY
L
ENGTH
F
Q
TY
L
ENGTH G
Q
TY LENGTH
2”
5
/8
-
11
4
2
.5
0
4
2
.5
0
4
1
.
63
4
1
.
63
2-1/2” 5/8-11
4
2.75
4
2
.75
4
1.85 4 1.85
3” 5/8-11
4
3.25
4
2
.50
4
2.25 4 1.63
4” 5
/
8-11 8 3.00
8
2
.75
8
2.12
8
1.88
5
”
3
/4-10
8
3
.
00
8
3
.
00
8
2.
00
8
2.
00
6”
3
/4-10 8 3.50
8
3
.00
8
2.50
8
1.88
8
”
3/
4-10
8
3
.7
5
8
3
.2
5
8
2.7
0
8
2.1
3
10” 7/8-9 1
2
4.25
12
3
.50 1
2
3
.00 1
2
2.25
12” 7/8-9 1
2
4.75
12
3
.50 1
2
3
.45 1
2
2.35
14” 1-
8
1
2
5
.
00
12
4
.
00
1
2
3
.7
5
1
2
2.7
0
16” 1-8 16 5.50
1
6
4
.25 16
4
.12 16 2.75
18” 1-1
/
8-8 16 5.75
1
6
4
.75 16
4
.38 16 3.25
2
0
”1-1/8-8 16 6.75
1
6
4
.75 16 5.12 16 3.25
1-1/8-8 4** 5.50 4**
4
.75
4*
4
.12 4** 3.25
24” 1-1/4-8 2
0
7.25
20
5
.
75
2
0
5.63 2
0
4.25
30” 1-1
/
4-8 24 7.7
5
2
4
7
.7
5
24
6
.2
5
2
4
6
.2
5
1-1/4-8 4** 6.50 4**
6
.25
4*
5.00 4** 4.63
L
UG
B
O
D
Y
HEX HEAD MA
C
HINE B
O
LT
S
LUG
B
O
D
Y
S
T
U
D
S
and N
U
T
S
B
olting and torque recommendations are made without warrant
y
, and appl
y
only to steel weld-neck or slip-on flanges
.
The use of lock washers and/or lubrication with the boltin
g
will affect stated
torque values
.
Length of machine bolts based on:
1
.
G
asket thickness of 0.06 inches
.
2. Minimum flan
g
e thickness of weld-neck flan
g
es per ANSI B16.5 and
B16.47
S
eries A
.
* Variation to speci
f
ied bolting length ma
y
result in improper installation
.
FLAN
G
E B
O
LTIN
G
RE
CO
MMENDATI
O
N
S
Flange Detail for ANSI 150 B16.5 Pipe Flanges 150 SHP Series Butterfly Valves
FLAN
G
E
S
D
RILLIN
G
BO
LTIN
G
N
o
min
a
l
Pi
p
e
S
ize
A
Flange Diameter
B
Flange Thickness
C
D
i
a
m
e
t
e
r
o
f
Bo
lt
C
i
r
c
l
e
D
D
i
a
m
e
t
e
r
o
f
Bo
lt H
o
l
es
N
u
m
be
r
o
f B
o
lt
s
D
i
a
m
e
t
er
o
f B
o
lt
s
2
”
6
”
3
/
4
”
4
-3
/
4”
3/
4”
4
5
/
8”
2-1
/
2” 7
”
7
/
8
”
5-1
/
2”
3/
4”
4
5
/
8”
3
”
7-1
/
2” 15
/
16”
6”
3/
4”
4
5
/
8”
4”
9
”
15
/
16”
7
-1
/
2”
3/
4”
8
5
/
8”
5”
1
0
”15
/
16” 8-1
/
2”
7/
8”
8
3/
4”
6
”
11” 1
”
9
-1/2”
7
/8”
8
3
/4”
8”
13
-
1/2”
1
-
1/8”
11
-
3/4”
7/8”
8
3/4”
10” 16” 1-3
/
16”
1
4-1
/
4”
1”
12
7/
8”
12” 19” 1-1
/
4
”
1
7”
1”
1
2
7/
8”
14” 21” 1-3
/
8
”
1
8-3
/
4”
1
-1
/
8” 1
2
1
”
16” 23-1/2” 1-7/16”
2
1-1/4”
1
-1/8” 16 1
”
18” 25” 1-5/8
”
2
2-3/4”
1
-1/4” 16
1
-1/8”
20” 27-1/2” 1-11/16
”
2
5”
1
-1/4” 2
0
1
-1/8”
24” 32” 1-7
/
8
2
9-1
/
2”
1
-3
/
8” 2
0
1
-1
/
4”

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA / CARIBBEAN
1
21
O
50904 - 02/12 - Subject to change. © Belimo Aircontrols
(
USA
)
, Inc.
L
UG
B
O
D
Y
HEX HEAD MA
C
HINE B
O
LT
S
LUG
B
O
D
Y
S
T
U
D
S
and N
U
T
S
* Bolt lengths
“
A” &
“
B” are from face of valve body to minimum
d
epth in lug. Flange & gasket thickness must be added to calculate
m
i
n
i
mum
b
o
l
t
l
engt
h.
**
S
pecial len
g
th required for tapped blind holes on either side of the
valve sha
f
t at the top and bottom ends o
f
the valve bod
y
.
F
LAN
G
E B
O
LTIN
G
RE
CO
MMENDATI
O
N
S
Lug Valves, 2”-24”, ANSI 250/300 Bolt Pattern
BOLT ENGAGEMENT IN VALVE* STUDS & NUTS
M
ACHINE BOLTS
Valve Siz
e
T
hread Size A
Q
TY LENGT
H
BQTY
L
ENGTH
C
QTY
L
ENGTH
D
QTY LENGT
H
F
Q
TY LENGTH
G
Q
TY LENGTH
2”
5/8
-
11
8
.
94
8
.57
8
2
.
2
5
8
2
.
62
8
1
.5
0
8
2
.
00
2-1/2”
5
/8-11
8
.9
7
8
.67
8
2
.75
8
3.00
8
1
.75
8
2.00
3
”
3
/4-10
8
1.03
8
.82
8
3
.00
8
3.00
8
2.12
8
2.00
4
”
3/
4-10
8
1.19
8
.87
8
3
.50
8
3.25
8
2.50
8
2.00
5”
3
/4-10
8
1.22
8
.7
9
8
5
.2
5
8
3
.
6
2
8
2.2
5
8
2.7
5
6
”
3
/4-10
1
2 1.30
1
2 .92
1
2
3
.75 1
2
3.50 1
2
2.75 12 2.25
8”
7
/
8-9
1
2 1.7
0
1
2 1.12
1
2
4
.
50
1
2
4
.
00
1
2
3
.2
5
12 2.7
5
10” 1-8
1
6 1.86
1
6 1.30
1
6 5.00 1
6
4
.50 16 3.25 16 3.12
12” 1-1/8-8
1
6 2.05
1
6 1.47
1
6 5.50 1
6
5
.00 16 4.00 16 3.38
14” 1-1
/
8-8
16
2.4
4
16
2
.11
16
6
.
00
1
6
5
.7
5
1
6
4.
6
21
6
4.2
5
1-1/8-8 4** 1.60
4
** 1.26
4
** 5.25
4
**
4
.75 4** 3.75 4** 3.44
16” 1-1
/
4-8
1
6 2.56
1
6
2
.62
1
6
6
.50 1
6
6
.50 16 4.88 16 4.88
1-1/4-8 4** 1.53
4
** 1.58
4
** 5.25
4
**
5
.25 4** 3.88 4** 4.25
18” 1-1/4-8
20
2.87
20
2
.89
20
7
.00 2
0
7.00 2
0
5.25 2
0
5.25
1-1/4-8 4** 1.65
4
** 1.43
4
** 5.50
4
**
5
.50 4** 4.00 4** 3.88
20” 1-1
/
4-8
20
3
.1
8
20
3
.
00
20
7
.
50
2
0
7.2
5
2
0
5
.
69
2
0
5
.
69
1-1/4-8 4** 1.68
4
** 1.75
4
** 5.75
4
**
5
.50 4** 4.19 4** 4.00
24” 1-1/2-8
20
3.56
20
3
.51
20
8
.25 2
0
8.25 2
0
6.31 2
0
6.25
1-1/2-8 4** 1.
80
4
** 1.7
5
4
**
6
.2
5
4
**
6
.2
5
4** 4.
56
4** 4.
50
In
s
t
a
ll
a
ti
o
n R
eco
mm
e
n
da
ti
o
n
s
SHP Series Butterfl
y
Valve
s
FLAN
G
E B
O
LTIN
G
RE
CO
MMENDATI
O
N
S
Flange Detail for ANSI 300 B16.5 Pipe Flanges 300 SHP Series Butterfly Valves
FLAN
G
E
S
D
RILLIN
G
BO
LTIN
G
Nominal
Pi
p
e
S
ize
A
Flange Diameter B
F
lange Thickness
C
D
iameter of
B
olt
C
i
r
c
l
e
D
D
iameter of
B
olt Holes
Number
of Bolts
Diamete
r
of Bolts
2”
6
.5
0
.88
5.
00
.
75
8
5
/8”
2
-
1/2”
7
.5
0
1
.
00
5.
88
.88
8
3/4”
3
” 8.25 1.12
6
.63
.
88
8
3
/4”
4” 10.00 1.25
7
.88
.
88
8
3
/4”
5
” 11.00 1.38
9
.25
.
88
8
3/
4”
6” 12.50 1.44
1
0.6
3
.
88 1
2
3/
4”
8” 15.00 1.62
1
3.00 1.00 1
2
7
/
8”
1
0
” 17.
50
1.
88
15
.2
5
1.12 1
6
1
”
12” 20.50 2.00
1
7.75 1.25 16 1-1/8
”
14” 23.00 2.12
2
0.25 1.25 2
0
1-1/8
”
16” 25.50 2.25
2
2.50 1.37 2
0
1-1/4
”
18” 28.00 2.38
2
4.75 1.37 2
4
1-1
/
4
”
20” 30.50 2.50
2
7.00 1.37 2
4
1-1
/
4
”
24” 36.00 2.75
3
2.00 1.62 2
4
1-1/2
”