Belmont 900 Series User manual

INSTALLATION
AND
OPERATION INSTRUCTIONS
IMPORTANT
After installation is completed, check all
the bolts, screws and fasteners to confirm
that they are securely fastened.
DENTAL LIGHT
900
Type
901 Pole Mount
902 Ceiling Mount
905 Track Mount
920 Unit Mount

TABLE OF CONTENTS
Page
[1] SPECIFICATIONS ------------------------------------------------------ 1
[2] CLASSIFICATION------------------------------------------------------ 1
[3] WIRING DIAGRAM
3-1. Pole Mount Type (Type 901)--------------------------------------- 2
3-2. Unit Mount Type (Type 920)--------------------------------------- 3
3-3. Ceiling Mount Type (Type 902) ----------------------------------- 4
3-4. Track Mount Type (Type 905) ------------------------------------- 5
INSTALLATION
[4] POLE MOUNT TYPE (Type 901) ---------------------------------- 6
[5] UNIT MOUNT TYPE (Type 920) ----------------------------------- 7
[6] CEILING MOUNT TYPE (Type 902)------------------------------ 9
[7] TRACK MOUNT LIGHT (Type 905) ------------------------------11
OPERATION
[8] OPERATING INSTRUCTIONS--------------------------------------15
[9] ADJUSTING TENSION of BALANCE ARM ---------------------17
[10] CLEANING -------------------------------------------------------------18
[11] MAINTENANCE AND INSPECTION ---------------------------19
[12] BEFORE ASKING FOR REPAIRS -------------------------------20
[13] ELECTROMAGNETIC COMPATIBILITY (EMC) -----------21
[14] DECLARATION OF CONFORMITY ----------------------------23

Date of manufacture
Authorized
representative in
the European
community
Manufacturer
Caution
It means “caution,
warnings, or
possibility to
danger”.
Refer to instruction
manual/booklet
Separate
collection for
electrical and
electronic
equipment
Comply with
MDD,93/42/EEC
and
RoHS Directive,
2011/65/EU
Serial number
SN
Reference
number
Symbols
This product is an active therapeutic device intended for the exclusive use for diagnoses, treatments and relative
procedures of dentistry. The product must be operated or handled by the TXDOL¿HG dentists or by dental staffs
under the supervision of the dentist. Such dentists or dental staffs should instruct and/or assist the patients to
approach to and leave from the product. Patients should not be allowed to operate or handle the product unless
he/she is so instructed.
Important Notes
In case of the troubles, please contat TDNDUD%HOPRQWRI¿FHs or your dealers.
Do not disassemble or attempt to repair.
DisassemblyUHSDLURUPRGL¿FDWLRQVVKRXOGRQO\EHGRQHb\DTXDOL¿HGUHSDLUWHFKQLFLDQ
Attempts at disassemblyUHSDLURUPRGL¿FDWLRQVPD\OHDG to abnormal operation and accidents.
Intended Use of the Product
Power ON Power OFF
Alternating-current Direct-current
Symbol Description Symbol Description Symbol Description Symbol Description
Environmental condition for Operation
Temperature : 0 ~ 40ºC
Humidity : 10 ~ 95%
Pressure : 700 ~ 1060 hpa
Environmental condition for Transportation / Storage
Temperature : -20 ~ 70ºC
Humidity : 10 ~ 95%
Pressure : 700 ~ 1060 hpa
When disposing the dental light, appropriately dispose complying with all current applicable regulations
and local codes.
In EU area, EU directive 2002/96/EC on waste electrical and electronic equipment (WEEE) is applied
on this product. In this directive, environment conscious recycling/abandonment is obligated.
In case of disposal of equipment
Compliance with Directives
900 DENTAL LIGHT compliance with the following directives,
Medical Device Directive 93/42/EEC, RoHS Directive 2011/65/EU.
*The color of black
part is blue in the
actual label.

WARNING
Operation of a dental light under Electro Magnetic Interferences.
This equipment may malfunction by electromagnetic interferences.
Do not install dental light close to the equipment that generates electromagnetic interference
(i.e. communication equipment, elevator)
Do not use the device that creates interference (i.e. cellular phone) near this equipment.
Do not use electric surgical knife or laser knife with dental light.
Light may turns on/off by itself due to malfunction of a sensor caused by electromagnetic interferences.
WARNING
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protective earth.
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The patient mirror use a glass mirror. Do not give a strong shock etc.. This could cause injury.
Do not remove the mirror frame from the light head. a patient mirror may fall and it may cause physical injury.
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WARNING: The followings are prohibited.
To modify this equipment.
To use the equipment under any failure condition.
To use the equipment without doing the daily and periodical check-up.
To wipe the plastic covers with any disinfectant or detergent that contains organic solvent.
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Precautions for Installation
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and minerals.
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When the installation process has been completed, verify that all the mechanical and electrical functions
are working properly.
Thick gloves are highly recommended at unpacking.
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WARNING


Use of this equipment adjacent to or stacked with other equipment should be avoided because it could result
in improper operation.If such use is necessary,this equipment and the other equipment should be observed to
verify that they are operating normally.
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VKRXOGEHXVHGQRFORVHUWKDQFPLQFKHVWRDQ\SDUWRIWKH'(17$//,*+7LQFOXGLQJFDEOHV
specified by the manufacturer.Otherwise,degradation of the performance of this equipment
could result.

1. Focal Distance .............................................................. 650 mm
2. Color Temperature ........................................................ 5000° Kelvin
3. Light Intensity
Normal Treatment Mode ............................................. 4000 Lux ~ 35500 Lux
Composite Mode .......................................................... 5500 Lux
4. Color Rendering Index ................................................ More than 90
5. Light Pattern ................................................................. 85 mm x 155 mm
6. Power Requirement ...................................................... Type 901/902/905 AC230V 50/60Hz 0.26A
Type 920 DC20V 1.2A
7. Fuse .............................................................................. 0.8A/250V (Current Rating:35A at 250VAC)
Time-lag (Except for type 920)
Size of fuse 5.0 x 20mm
8. Service Life................................................................... 10 years
[2] CLASSIFICATION
a. Protection against electric shock : Class I Equipment.
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oxygen or nitrous oxide.
[1] SPECIFICATIONS
CAUTION
Do not spray liquids directly onto light surfaces.
In order to prevent damage to electrical components and systems, do not apply excess cleaning solution onto
light surfaces.
CAUTION
Warranty does not cover damage to equipment caused by disinfectant solutions
NOTE
Before use
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During use
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 Always watch the patient and the equipment to make sure nothing is wrong.
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the use of equipment as well as keeping the patient in safe.
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After use
 Turn off the light.
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-1-

[3] WIRING DIAGRAM
3-1. Pole Mount Type (Type 901)
1G027U**
1A07MA**
1A07MB**
1A07M9**
1A087K**
1A087L**
1A086X**
1 2
21
3
21
12
2
1
33
1
2
4
CN101 JST VH3P
CN204 JST
NH2P
CN202 JST
XH2P
CN201 JST XH4P
CN6 JST NH2P
CN1 JST XH3P
4
2
1 3
3
1
2
4
3 1
2
GND
CN4 JST
XA3P
CN5 JST XH4P
2
1
CN1 JST PH4P
CN2 JST XA2P
1
2 3
1
2
3 4
2 1
3
CN1 JST EH3P
1
2
2
1
XA4P XA3P
ON
ON
2
1
SW3
1 2
SW1
N
L
6
MANUAL
SENSOR
1
SW2
2
1
3
1
3
10KB
4
CN9 JST NH3P
9 5
1A07X8**
CAMU72** 1A087M**
CADQ74**
CACP72** CACP77**
2 1
3 4
1A08AH**
LED Module Assy.
SM2P(Black)
SM2P(Black)
LED module 1
LED module 2
Black
Gray
Brown
White
Sensor power input Sensor output GND
Yellow
Green
Blue
LED Sensor PCB.
(1G0280**)
Trunk line for LED sensor PCB
Yellow Green Blue
Yellow
Green
Blue
Black
Black/White
Brown
Brown/White
Black Gray Brown White
Trunk line for LED module(Head)
Head Section
Red
Orange
(VR) Intensity adjustment
Intensity adjustment Volume Section
DC5V output
VR input
Display LED PCB.
DC5V power input 1 Display LED input
Red
Orange
Gray
Purple
VR output
DC5V power input 2
(1G027Z**)
Yoke Section
Arm Section
LED output A1
LED output A2
LED output K1
LED output K2
Black Black/White Brown
Brown/White
LED Light Power PCB.
(1G028U**)
Sensor power
output
Sensor input
DC5V power
output 2
Display LED output
DC5V power
output 1
VR input
Yellow
Green
Blue
Gray
Purple
Red
Orange
Power LED
Sensor Signal LED
LED2:Yellow
LED1:Green
Manual SW for
operation test
VR lower limit
setting
PWM output
DC5V
Power input
Light Blue
White
Black
+-
Power line for Control PCB.
Pink
Light Blue
Bright Green
Ferrite
(Four turns)
Sensor/Manual
Mode Selection Switch
+-
DC5V
Power output
Black
White
GND
Pink
Bright Green
PWM input
Inside arm lead wire
(AL-901/902)
Setting condition
Transition time to Composite mode (by a sensor)
Settings of PCB dip switch ( SW3)
Default
setting
Remarks
Connector Symbol
SM ... SM Connector XA ... XA Connector
Plug
The side with black dot
has male pins
Receptacle
Black dot
Earth line for power PCB.
Green
Blue
Brown
Power Switch
Lead wire(Brown)100MM
Lead wire(Blue) 150MM
Noise filter section(AL-901)
Green/Yellow
Trunk line for power PCB. (AL-905)
2-Fuse 250V/0.8A(T)
Blue
Brown
Blue
Brown
Terminal Block
Light Blue
Green/Yellow
Brown
Power cable 2900(GTCE)
Earth line
AC230V
Power Input
Ferrite
(Six turns)
Ferrite
(Two turns)
Power Supply Box Section
On : 1. Regular Mode when a light is turned on by using a sensor.
LED Light
Control PCB.(W/O Communication)
(1G05UG**)
-2-
1A0RPM**
EARTH WIRE (900 LIGHT)
Green/Yellow

3-2. Unit Mount Type (Type 920)
1G027U**
1A07MA**
1A07MB**
1A07ME**
XM4P
4 3 2 1
4 2 1 3
3 1 2 4
3 1 2
2 1
CN1 JST PH4P
CN2 JST XA2P
1 2 3 1 2 3 4
2 1 3
CN1 JST EH3P
1 2 2 1
XA4P XA3P
2 1 3
1
3
10KB
4
9
5
LED Module Assy.
SM2P(Black)
SM2P(Black) LED module 1
LED module 2
Black
Gray
Brown
White
Sensor power input Sensor output GND
Yellow
Green
Blue
LED Sensor PCB.
1A07M9**
Red Orange
(VR) Intensity adjustment
Intensity adjustment Volume Section
DC5V output
VR input
Display LED PCB.
DC5V power input 1 Display LED input
Red
Orange
Gray
Purple
VR output
DC5V power input 2
(1G027Z**)
Yoke Section
Arm Section Head Section
Yellow Green Blue
Yellow
Green
Blue
Trunk line for LED sensor PCB
Black
Black/White
Brown
Brown/White
Black Gray Brown White
Trunk line for LED module(Head)
Inside arm lead wire
Yellow
Green
Blue
Gray
Purple
Red
Orange
Black Black/White Brown Brown/White
Cuspidor Section
To LED Light Control PCB.
(CN4)
To LED Light Control PCB.
(CN9)
To LED Light Control PCB.
(CN5)
1
2
Remarks
Connector Symbol
SM ... SM Connector XA ... XA Connector
Plug
The side with black dot
has male pins
Receptacle
Black dot
XM ... XM Connector
Connect to trunk line
for LED Light Power PCB.
(CN201)
OFF
SW3
5
6
7
8
OFF OFF
OFF
OFF
ON
ON
OFF
4
3
2
1
SW3
SW4
JP3
Setting condition
Transition time to Composite mode (by a sensor)
: 1 second, On: 2 seconds
Combining dental unit
: Clair unit, On: CP-One plus
Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).
Test mode ( Always OFF)
: Normal operation, On: Test operation
Default
setting Setting condition
Sensor activation setting
: Activate when a hand goes away, On: Activate when a hand comes in.
6 Includes Composite Mode
:Yes, On: No
Speed setting of communication line
: 4800bps, On: 2400bps
LED blink setting of Composite Mode
: Slow blinking, On: Rapid blinking
PC side: Clair Unit, 232 side: CP-One plus
PC side: Clair Unit, 232 side: CP-One plus
Default
setting
PC
PC
Wake
: 1. Composite Mode when a light is turned on by using a sensor.
, light stays in composite mode.
On : 1. Regular Mode when a light is turned on by using a sensor.
, light goes into regular mode.
-3-
1A0RPM**
EARTH WIRE (900 LIGHT)
Green/Yellow

3-3. Ceiling Mount Type (Type 902)
CACP72**
1A08CK**
1A08CL**
4 3
1 2
CADQ74**
1A087M**
CAMU72**
1A07X8**
5
9
CN9 JST NH3P
4
10KB
3
1
3 1 2
SW2
1
SENSOR
MANUAL
6
L
N
SW1
2 1
XA3P XA4P
1 2 2 1
CN1 JST EH3P
3 1 2
4 3 2 1 3 2 1
CN2 JST XA2P
CN1 JST PH4P 1
2
CN5 JST XH4P
CN4 JST XA3P
2 1 3
4 2 1 3
3 1 2 4
CN1 JST XH3P
CN6 JST NH2P
CN201 JST XH4P
CN202 JST XH2P
CN204 JST NH2P
CN101 JST VH3P
4 2 1 3
3 1 2
21
123
12
21
1A086X**
1A087L**
1A087K**
1A07M9**
1A07MB**
1A07MA**
1G027U**
LED Module Assy.
SM2P(Black)
SM2P(Black) LED module 1
LED module 2
Black
Gray
Brown
White
Sensor power input Sensor output GND
Yellow
Green
Blue
LED Sensor PCB.
(1G0280**)
Head Section
Black
Black/White
Brown
Brown/White
Black Gray Brown White
Trunk line for LED module(Head)
Inside arm lead wire
(AL-901/902)
Yoke Section
Arm Section
Power Supply Box Section
Power LED
Sensor Signal LED
LED2:Yellow
LED1:Green
Manual SW for operation test
VR lower limit
setting
PWM output
DC5V
Power input
+-
GND
Sensor power
output
Sensor input
DC5V power
output 2
Display LED output
DC5V power
output 1
VR input
Yellow
Green
Blue
Gray
Purple
Red
Orange
Ferrite
(Two turns)
Light Blue
White
Black
Pink
Light Blue
Bright Green
Ferrite
(Four turns)
Sensor/Manual
Mode Selection Switch
Black
White
Pink
Bright Green
Power line for Control PCB.
LED output A1 LED output A2
LED output K1 LED output K2
Black Black/White Brown Brown/White
Ferrite
(Six turns)
+-
DC5V
Power output
GND
PWM input
AC230V
Power Input
LED Light Power PCB.
(1G028U**)
Blue
Brown
Power Switch
Lead wire(Brown)100MM
Lead wire(Blue) 70MM
Noise filter section(AL-902)
Green/Yellow
Trunk line for power PCB. (AL-905)
Fuse 250V/0.8A(T)
Blue
Brown
Blue
Brown
Terminal Block
Light Blue
Green/Yellow
Brown
Power cable 2900(GTCE)
Earth line
Earth line for power PCB.
Green
Remarks
Connector Symbol
SM ... SM Connector
XA ... XA Connector
Plug
The side with black dot has male pins
Receptacle
Black dot
Red Orange
DC5V output
VR input
Display LED PCB.
DC5V power input 1 Display LED input
Red
Orange
Gray
Purple
VR output
DC5V power input 2
(1G027Z**)
(VR) Intensity adjustment
Intensity adjustment Volume Section
Yellow Green Blue
Yellow
Green
Blue
Trunk line for LED sensor PCB
ON
ON
2
1
SW3
Setting condition
Transition time to Composite mode (by a sensor)
Settings of PCB dip switch ( SW3)
Default
setting
On : 1. Regular Mode when a light is turned on by using a sensor.
LED Light
Control PCB.(W/O Communication)
(1G05UG**)
-4-
1A0RPM**
EARTH WIRE (900 LIGHT)
Green/Yellow

3-4. Track Mount Type (Type 905)
1G027U**
1A07MA**
1A07MB**
1A07M9**
1A087L**
1A086X**
12
21
321
12
2 1 33
1 2 4
CN101 JST VH3P
CN204 JST NH2P
CN202 JST XH2P
CN201 JST XH4P
CN6 JST NH2P
CN1 JST XH3P
4 2 1 3
3 1 2 4
3 1 2
CN4 JST XA3P
CN5 JST XH4P
2 1
CN1 JST PH4P
CN2 JST XA2P
1 2 3 1 2 3 4
2 1 3
CN1 JST EH3P
1 2 2 1
XA4P XA3P
1 2
N
L
6
MANUAL
SENSOR
1
2 1 3
1
3
10KB
4
CN9 JST NH3P
9 5
1A07X8**
CAMV04**
1A087M**
1A087N**
CACP76**
7 6 5 4 1 2 3
XA7P XA7P
3 2 1 4 5 6 7 7
6 5 4 1 2 3
XA7P
4 3 2 1
XM4P XM4P
1 2 3 44
3 2 1
XM4P
1A08GD**
1A087R** 1A087S**
1A087T**
1A08CS**
4 3
1 2
LED Module Assy.
LED module 1
LED module 2
Black
Gray
Brown
White
SM2P(Black)
SM2P(Black)
Sensor power input Sensor output
GND
Yellow
Green
Blue
LED Sensor PCB.
(1G0280**)
Red Orange
(VR) Intensity adjustment
Intensity adjustment Volume Section
DC5V output
VR input
Display LED PCB.
DC5V power input 1 Display LED input
Red
Orange
Gray
Purple
VR output
DC5V power input 2
(1G027Z**)
Trunk line for LED sensor PCB
Yellow Green Blue
Yellow
Green
Blue
Black
Black/White
Brown
Brown/White
Black Gray Brown White
Trunk line for LED module(Head)
LED output A1 LED output A2
LED output K1 LED output K2
Black Black/White Brown Brown/White
SW1 SW2
Power LED
Sensor Signal LED
LED2:Yellow
LED1:Green
Manual SW for
operation test
VR lower limit
setting
PWM output
Light Blue
DC5V
Power input
White
Black
+-
GND
Sensor power
output
Sensor input
DC5V power
output 1
VR input
DC5V power
output 2
Display LED output
+-
DC5V
Power output
GND
PWM input
Pink
Light Blue
Bright Green
Sensor/Manual
Mode Selection Switch
Pink
Bright Green
White
Black
Yellow
Green
Blue
Gray
Purple
Red
Orange
Yellow
Green
Blue
Gray
Purple
Red Orange
Yellow
Green
Blue
Gray Purple
Red Orange
Yellow
Green
Blue
Gray Purple
Red Orange
Trunk line A for
power supply box
Trunk line C for power supply box
(Ceiling Height 9 F ~ )
Trunk line B for power supply box
Ferrite
(Six turns)
Ferrite
(Two turns)
Black Black/White Brown Brown/White
Black Black/White Brown Brown/White
Black Black/White Brown Brown/White
AC230V
Power Input
Trunk line for LED signal
Trunk line for Control PCB. power
Earth line 500mm
Fuse 250V/0.8A(T) Power Switch
Terminal Block
Lead wire(Brown)150MM
Green/Yellow
Light Blue
Brown
Green/Yellow
Blue
Brown
Blue
Brown
Noise filter section(AL-905)
Power cable (500mm)
Earth line for power PCB.
Trunk line for power PCB.
Green
LED Light Power PCB.
(1G028U**)
Remarks
Connector Symbol
SM ... SM Connector XA ... XA Connector
Plug
The side with black dot has male pins
Receptacle
Black dot
XM ... XM Connector
Power Supply Box Section
Head Section
Yoke Section
Ferrite
(Four turns)
ON
ON
2
1
SW3
Setting condition
Transition time to Composite mode (by a sensor)
Settings of PCB dip switch ( SW3)
Default
setting
On : 1. Regular Mode when a light is turned on by using a sensor.
LED Light
Control PCB.(W/O Communication)
(1G05UG**)
-5-
1A0RPM**
EARTH WIRE (900 LIGHT)
Green/Yellow

INSTALLATION INSTRUCTIONS
[4] POLE MOUNT TYPE (Type 901)
4-1. Dimensions (mm)
106
294718
98
681
646
240
265
906
530
115
126
588.5
42.7
69
43
45 210
132
29º
151º
40º
40º
130º
15º
90º
90º
4-2. Installation Instructions
* All necessary parts are included in the box.
• M3 x 6 Painted Screw --------- 2pcs
• M4 x 10 Painted Screw -------- 2pcs
• Yoke Cover ---------------------- 1pce
1) Install the light head to the balance arm with M4 x 10
painted screws.
2) Connect the wire harness
3P connector : yellow / green / blue
4P connector : black / black & white / brown /
brown & white
Same color to be met at each side of connector
4P connector : red / orange / purple / gray
connec to LED Light display PCB of yoke cover.
3) Attach the yoke cover with M3 x 6 painted screws.
M4 X 10
Painted Screw
Light Head
Balance Arm
3P Connector
4P Connector
Yoke Cover
LED Light
Display PCB.
4P Connector
M3 X 6
Painted Screw
-6-

[5] UNIT MOUNT TYPE (Type 920)
5-1. Dimensions (mm)
718
106
40°
40°
15°
130°
294
98
681
646
240
265
29°
151°
906
530115
90º
90º
5-2 . Installation Instructions
(1) Attach the light assembly to the light pole.
Pass the light cable through the light pole and insert
the light pole joint into the light pole. Fasten with
two M6 button screws.
(2)Attach the light pole to the light post.
Pass the light cable through the light post and insert
the light pole into the light post. Fasten with screws.
Light Pole
Balance Arm
Joint
Light Cable
M6 Button Screw
Light Head
Assembly
Light Pole
Light Post
Light Cable
-7-

-8-
(3) Connect the light cable
Attach the connectors of the light cable onto the dental light PCB and harness inside the cuspidor unit.
a) Connect the three connectors (3pins,3pins and 4pins) of the light cable onto the LED light control PCB.
The LED light control PCB is located at the rear side of the cuspidor unit.
b) Connect the 4pins connectors.
LED light control PCB
CN9
CN4
CN5
3P 3P 4P
Orange Red
Yellow Green Blue Purple Gray
3 2 1 1 2 3 1 2 3 4
1
1
1
3
3
4
Light Cable
a
4P connector
4
3
2
1
Brown/White
Brown
Black/White
Black
Brown/White
Brown
Black/White
Black
b
4P connector from j-box
(LED light power pcb CN201)
(4) Set the lower volume limit (Type 920 only)
1. Turn light intensity control volume to its lowest end. (turn counter clockwise)
2. Push SW1 (CHECK) on a LED Light Control PCB. Yellow LED2 brinks.
3. Push SW2 (ON-OFF) on a LED Light Control PCB. Yellow LED2 turns off.
Low
Intensity Control
Volume
• Securely insert a connector
• Make sure pins are firmly inserted
• When you remove a connector, instead of pulling wire, pull a connector by holding connector housing
CAUTION
SW1
SW2
LED2
CHECK
ON-OFF
LED Light Control PCB

[6] CEILING MOUNT TYPE (Type 902)
6-1. Dimensions (mm)
115
132
29º
151º
530
906
126
43
45
210
718
98
588.5
42.7
69
294
40º
40º
106
681
646
240
130º
15º
265
Dimension (AL-912)
Inch(mm)
90º
90º
5
10
8
7
3
4
2
9
11
13
1
12
14
6
6-2. Installation Instructions
1) Secure mounting plate to the ceiling.
2) Route the power supply through the center of the mounting plate.
3) Install the leveling nuts between the mounting plate and the ceiling flange.
4) Install the ceiling flange to the mounting plate with washers and nuts supplied.
5) Insert the suspension tube into the ceiling flange and secure it with roll pin and set screws supplied.
6) Be sure the suspension tube is plumb.
7) Slide the flange cover and flange cover ring (flat side up) over the suspension tube and secure them
about half way up the tube. Use only one set screw as you will be moving this on final installation.
8) Install the light assembly to the suspension tube running the 3 wire cord up through the tube to
the ceiling flange. Secure it with 4 Allen set screws.
9) Connect the incoming power to the 3 wire cord from the light assembly. Be sure to follow the local
electrical codes.
10) Test the light for proper operation.
11) Reposition the flange cover and secure it with the flange cover ring - Secure all set screws.
(1) Power Supply Cable
(2) Mounting Plate
(3) Leveling Nut
(4) Washer
(5) Nut
(6) Ceiling Flange
(7) Socket Screw for Flange
(8) Suspension Tube
(9) Roll Pin
(10) Socket Screw for Arm
(11) Flange Cover
(12) Cover Ring
(13) Socket Screw for Ring
(14) Suspension Tube of Arm
-9-

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6-3. Ceiling template (Full size)
-10-

7-2. Ceiling Preparation
For safety in operation as well as stability of the light source, the importance of proper ceiling
structure cannot be overemphasized. In general, a ceiling structure capable of supporting 90kg
(200 lbs) dead weight is required.
A) In conventional ceilings with joists perpendicular to the center line of the light, attach the pallet
by at least 6 (M8 x 76mm) lag screws. Suitable holes are provided in pallet for most installations,
utilizing 16"(406 mm) or 24"(610 mm) center to ceiling joists. For other spacings or locations,
additional holes can be cut in pallet. (SEE FIGURE 1.)
IMPORTANT:Locate transformer end of track at headrest end of chair. - Not legrest.
B) For conventional ceilings with joists parallel to the center line of the light, cross blocks must be
installed in 3 places to allow mounting with at least 6 (M8 x 76 mm) lag screws. (SEE FIGURE 2.)
C) For suspended ceilings, appropriate rigid structure must be attached to the ceiling framework to
provide 90kg (200 lbs) dead weight capacity. (SEE FIGURE 3.)
106 240
644
756
380 mm
for 2400 mm ceiling height
1000 mm
for 3000 mm ceiling height
Dimension (AL-905)
1970
1450
227
40°
35°
110
260º
90º
90º
265
130º
15º
3000
Electrical
Feed Opening
Transformer End
Used for 24" Center
to Center Joists
Used for 16" Center
to Center Joists
8mm x 76 mm
Lag Bolts (6)
[7] TRACK MOUNT LIGHT (Type 905)
7-1. Dimensions (mm)
FIGURE 1
-11-

Crossblocks 3 Places
24" Center to Center
CEILING PREPARATION
FIGURE 3
FIGURE 2
-12-

7-3. Electrical Preparation
Refer to FIGURE 4 for the location of electrical feed opening in pallet, provide 3 wire, circuit (fuse or
breaker) through flexible conduit with enough slack to protrude at least 50mm below the pallet when in-
stalled. Terminate the conduit with 13mm body box connector suitable for mounting through 5mm thickness.
A readily accessible shut-off switch for this circuit is recommended. Use wiring suitable for 90˚C service.
FIGURE 4
Clamp (Factory
Installed on Wire)
Install Rubber
Bumpers after
Trolley
Connector
Green/Yellow
Brown
Light Blue
Power Supply
Box
ElectricalFeed
Plastic
Wire Clip
Rubber
Bumpers
Pulley End Cap
Terminal Block
To Trolley
Z Clip
(Holds Bottom Cover)
160mm
108mm 610mm 203mm 406mm
1657mm
16.5mm
92mm125mm
40mm DIA (Electrical
Feed Opening)
9.5mm DIA HOLE
25.4mm DIA C'Bore (8Holes)
Head of
Chair
7-4. Installation Instructions
1) Lead out the power supply cable from the ceiling where the track light is mounted.
2) Run the power supply cable through the pallet and mount the pallet.
3) Place track against the pallet and slightly engage two mounting bolts at the end opposite to the
electrical opening.
4) Allowing the free end to hang down slightly for access, install the conduit box connector
to the track.
5) Finish bolting the track securely to the pallet.
6) Connect the wires from the feed to the terminal block.
7) Slide the trolley onto the track (end near electrical opening) with the arrow on the trolley
oriented toward the pulley on the track.
8) Carefully guide the wire from the trolley, around the spring-loaded pulley and back toward the
end of track.
9) Attach retainer clamp to small screw in track. Clip the free end of the trolley wire into the plastic
clip near end.
10) Install rubber bumpers at the end of the track in the holes provided.
-13-

11) Check operation of the trolley. It is factory
adjusted to provide smooth effortless travel,
without play; however rollers can be
readjusted if necessary. Loosen the set screw
and adjust the socket cap screw to vary roller
clearance.
12) Unpack the power supply box / housing assembly and mount it to the track with screws provided.
13) Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the
wires under the plastic clip.
14) Connect the plug-in connector to the trolley wire.
15) Carefully slide bottom cover onto the track from free end. Be sure to engage lip onto Z bracket.
16) Install the end-cap with the screws provided.
17) Slide the trolley back and forth, checking for binding or rubbing.
18) Confirm that the swing arm is properly adjusted to stay where it is placed. If necessary, move
the head up or down to expose the appropriate cross drilled nut and adjust with the tool
provided.
19) Turn on power and check electrical operation of the light.
(1) Power supply cable
(2) Pallet
(3) Track
(4) End-cup
(5) Trolley
(6) Power Supply Box
(7) Light Assembly
(8) Bottom Cover
(9) Rubber bumper
(10) Screw with plain washer &
spring washer M4x15(2 pcs)
(11) Hex Head Bolt M8x25(6 pcs)
(12) Spring Washer M8 (6 pcs)
1
2
3
4
12
8
11
9
6
5
10
7
DSL
This bracket is on the
rear side of the cover
Trolley
Adjustment
Screw
Rollers
Set Screw
-14-

[8] OPERATING INSTRUCTIONS
8-1. Major Parts Identification
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1
2
3
45
6
6
5
7
1
2
3
5
6
4
7
8
9
9
1
2
4
3
10
10
11
11
12
12
10
11
12
9
14
15
16
13
17
LED head (Rear side)
7
(1) Touchless switch
(2) Handle
(3) Lens cover
(4) LED light head
(5) Intensity control volume
(6) LED display
(7) Balance arm
(8) Swing arm
(9) Power supply box
(10) Main switch
(11) Mode selection switch
(12) Fuse
(13) Extension
(14) Track pole
(15) Trolly
(16) Track
(17) End cap
Unit Mount (Type 920)
Ceiling Mount (Type 902)
Track Mount (Type 905)
Pole Mount (Type 901)
-15-

8-3. Mode Selection Switch
Switching modes can be changed by this switch.
This switch is located on power supply box.
Sensor : Touchless ON/OFF and composite mode
Manual : Manual Mode (ON only)
8-4. Touchless Switch
The light can be turned on/off with a touchless
switch. The intensities are regular operation mode
and composite mode.
8-4-1. Confirmation of mode selection switch
Make sure that the mode selection switch is at
sensor mode.
8-4-2. Turning on/off
The touchless switch has a sensor. The sensor
activates within the distance of 65mm from the
surface. Let your hand pass by within 65mm from
the touchless sensor to turn on the light.
Let your hand pass by again to turn off.
Track Type
Main Switch
Mode Selection
Switch
Fuse
Ceiling Type
Pole Mount Type
Fuse
Mode Selection
Switch
Main Switch
Fuse
Mode Selection
Switch
Main Switch
LED Display
Intensity Control Volume
Touchless Switch
Active distance
within 65mm
8-4-3. Switching to the composite mode
During normal treatment mode, while the light is
on, place and hold your hand within 65mm from the
touchless sensor for 2 seconds. The light intensity
will be automatically reduced to the composite mode
which has intensity of 5500 lux.
LED display under yoke blinks green on at composite
mode.
To switch back to the normal treatment mode, place
your hand by the touchless sensor 2 seconds again.
Note: by placing your hand for 2 seconds when the light is
off. The light does not lit in the composite mode,
but lit in normal treatment mode. Please make sure
that the light is on before lighting in composite mode.
Low High
LED Display
Intensity Control
Volume
8-2. Main Switch
Turn on the main switch to the side marked with ' I '
Power on : ' I ' Mark
Power off : ' ' Mark
5500 Lux Blinks (Green)
4000 ~ 35500Lux Light ON (Green)
INTENSITY LED DISPLAY (Green)
COMPOSITE
MODE
NORMAL TREATMENT
MODE
-16-