Belmont Bel-Nova AL-D101G User manual

Bel-Nova
INSTALLATION INSTRUCTIONS

Mount type
AL-D102G (CEILING MOUNT)AL-D102G (CEILING MOUNT)
AL-D105G (TRACK MOUNT)AL-D105G (TRACK MOUNT)
AL-D109W (UNIT MOUNT)AL-D109W (UNIT MOUNT)
AL-D106G (UNIT MOUNT)AL-D106G (UNIT MOUNT)
AL-D107G (CABINET MOUNT)AL-D107G (CABINET MOUNT)
AL-D108G (WALL MOUNT)AL-D108G (WALL MOUNT)
AL-D101G / AL-D101W (POST MOUNT)AL-D101G / AL-D101W (POST MOUNT)
2

1 Cautions regarding installation
1-1 Precautions for installation ..........................................................4
2 Specifications of the Product
2-1 Intended Use of the Product ......................................................6
2-2 Technical Data ...........................................................................7
2-3 Major Components ..................................................................11
3-1 Supplied parts ..........................................................................15
3-2 Assembly procedure for installation ..........................................15
3-2-1 AL-D101G / AL-D101W ...............................................15
3-2-2 AL-D102G ...................................................................18
3-2-3 AL-D105G ...................................................................24
3-2-4 AL-D106G-QU .............................................................30
3-2-5 AL-D106G-EV / AL-D109W-X / AL-D109W-XN ...........37
3-2-6 AL-D107G ...................................................................43
3-2-7 AL-D108G ...................................................................44
3-3 Attaching the patient mirror ......................................................49
3-4 Confirmation guideline following installation ..............................50
3 Installation
4 Adjusting the parts
4-1 Adjusting the upper limit position of the balance arm ................51
4-2 Adjusting the raising/lowering stiffness of the balance arm .......52
4-3 Adjusting the raising/lowering balance of the balance arm ........53
4-4 Adjusting the turning stiffness of the balance arm .....................54
Table of Contents
Mount type ..............................................................................................2
3

1. During lifting of the dental light, make sure to hold the place
shown in the figure below. If not, it may lead to physical injury
or property damage.
1-1 Precautions for installation
1 Cautions regarding installation
AL-D101G / AL-D101WAL-D101G / AL-D101W AL-D102GAL-D102G
AL-D106G / AL-D109WAL-D106G / AL-D109W AL-D105G / AL-D107G / AL-D108GAL-D105G / AL-D107G / AL-D108G
4

1 Cautions regarding installation
To avoid the risk of electric shock, this equipment must only be
connected to a supply mains with protective earth.
Failure or electric leak may result in electric shock.
Do not directly expose human eyes to LED light.
Exposure may hurt human eyes.
2. Do not drop the product, let it crash into something, or apply
strong impact.
3. Do not connect an input power supply other than with the
rated power level.
4. Make sure to connect ground wires.
5. Have the clinic equipped with double-pole switch at the
power outlet or the switchboard.
6. Adjust the levels of the unit and chair so that the light stops in
the required position.
Read the installation instructions for the unit and chair
concerning the level adjustment.
(AL-D106G / AL-D109W)
7. Once all work is completed, confirm that each part operates
normally.
WARNING
5

2 Specifications of the Product
This product is an active therapeutic device intended for the
exclusive use for diagnoses, treatments and relative procedures
of dentistry.
The product must be operated or handled by the qualified
dentists or by dental staffs under the supervision of the dentist.
Such dentists or dental staffs should instruct and/or assist the
patients to approach to and leave from the product.
Patients should not be allowed to operate or handle the product
unless he/she is so instructed.
2-1 Intended Use of the Product
6

2-2 Technical Data
2 Specifications of the Product
Model ……………………… AL-D101G / AL-D101W / AL-D102G /
AL-D105G / AL-D106G / AL-D107G /
AL-D108G / AL-D109W
Classification by…………… Class I Equipment
type of protection
against electric shock
Rated voltage……………… AC100-240V 50 / 60Hz
Rated input………………… 0.30-0.15A
Fuse ……………………… 0.8A / 250V
( Interrupting capacity 35A / 250VAC )
Operating speed:Time lag
Size:6.4 x 31.8mm
Operation mode ………… Continuous operation
Mass ……………………… 7.2kg ( AL-D101G / AL-D101W )
11.2kg ( with 340mm pole ) ( AL-D102G )
16.2kg ( with 380mm pole ) ( AL-D105G )
4.2kg ( AL-D106G / AL-D109W )
12.1kg ( AL-D107G )
21.7kg ( AL-D108G )
Light source ……………… 6 LED lamps
Optical performance ……… Standard irradiation distance: 650 mm
In treatment mode
Central illuminance: 3,000–28,000 lx
Correlated color temperature: 5,000 K
In Composite Safe mode
(Compliant with ISO 9680: 2014 5.2.10)
Central illuminance: 9,000 lx
Correlated color temperature: 2,700 K
Illuminance pattern ……… Pattern dimensions (length x width): 85 x 155 mm
75%/50%/10%: 75%/50%/10% areas of maximum illuminance
Environment for use ……… Temperature: 32-104ºF (0-40ºC)
Humidity: 10-95%
Atmospheric pressure: 10.2-15.4psi
(700-1,060 hPa)
Environment for transport… Temperature: -4-158ºF (-20-70ºC)
and storage Humidity: 10-95%
Atmospheric pressure: 10.2-15.4psi
(700-1,060 hPa)
Adaptability to high ……… Not for use in a high oxygen-level environment
oxygen-level environment
75%
50%
10%
7

2 Specifications of the Product
3-13/16
(97)
3-7/16
(87)
10-5/16
(261)
4-15/16
(125)
4-15/16
(125)
4-9/16
(115)
38-3/8(974)28-5/16(719)
3-3/16
(80)
28-5/16(719)
3-3/16
(80)
11-9/16
(294)
13-9/16
(344)
30-13/16
(783)
4-3/4
(121)
2-1/16
(52)
160°
160°
145°
90°
144°
50°
30°
45°
30°
45°
90°
315°
160°
160°
144°
50°
90°
90°
145°
315°
38-3/8(974)
10-5/16
(261)
13-9/16
(344)
2-1/8
(53)
30-13/16
(783)
3-7/16
(87)
5
(127)
11-9/16
(294)
*Select suspension tube length based upon ceiling height.
*
AL-D101G / AL-D101WAL-D101G / AL-D101W
AL-D102GAL-D102G
Unit：inch(mm)
Tolerance in dimensions: ±10%
* The dimensions and
specifications are subject to
change without notice.
8

2 Specifications of the Product
AL-D105GAL-D105G
11-9/16
(294)
11-9/16
(294)
AL-D106G AL-D109WAL-D106G / AL-D109W
13-9/16
(344)
30-13/16
(783)
38-3/8(974)
160°
160°
140°
140°
77-5/8(1971)
57-1/8(1450)
144°
50°
90°
90°
144°
50°
90°
90°
13-9/16
(344)
4-11/16
(119)
6
(152)
30-13/16
(783)
*Select suspension tube length based upon ceiling height.
30°
45°
30°
45°
*
Unit：inch(mm)
Tolerance in dimensions: ±10%
* The dimensions and
specifications are subject to
change without notice.
38-3/8(974)
160°
160°
2-1/8
(53)
145°
145°
9

2 Specifications of the Product
144°
50°
144°
50°
11-9/16
(294)
11-9/16
(294)
30°
45°
30°
45°
1-11/16
(43)
18-7/8(480)
17-15/16(456)
6-7/16
(163)
98-1/4(2495)
90°
90°
160°
160°
160°
160°
140°
140°
38-3/8(974)55-15/16(1420)
56-1/8(1425) 38-1/2(978)
140°
140°
40-5/8(1031)
14-1/16(357)
13-9/16
(344)
23-1/2(596)
30-13/16(783)
90°
90°
13-9/16
(344)
30-13/16(783)
AL-D107GAL-D107G
AL-D108GAL-D108G
Unit：inch(mm)
Tolerance in dimensions:
±10%
* The dimensions and
specifications are
subject to
change without notice.
10

2-3 Major Components
2 Specifications of the Product
AL-D102GAL-D102G
Power switch
Power switch
Mode selection
switch
Mode selection
switch
Power supply box
Power supply box
Label (2)
Caution Label
Label (2)
Caution Label
･Check the lens cover is securely
fixed before use.
･Do not use water or chemical to
clean the lens.
CAUTION
Label (3)
Proposition 65 Label
Label (3)
Proposition 65 Label
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING 1A0SK2A0
Label (1) Caution Label
Label (1) Caution Label
Swing arm
Swing arm
Balance arm
Balance arm
Touchless switch
(sensor window)
Touchless switch
(sensor window)
Lens cover
Lens cover
LED lens
LED lens
Handle
Handle
Illuminance
adjustment dial
Illuminance
adjustment dial
Light head
Light head
Fuse
Fuse
AL-D101G / AL-D101WAL-D101G / AL-D101W
ATTENTION-Risque de choc électrique,
ne pas retirer le couvercle.
Confiez le service à un technicien qualifié.
CAUTION-Electric shock hazard,
do not remove cover.
Refer servicing to qualified service personnel.
11

2 Specifications of the Product
AL-D105GAL-D105G
AL-D106GAL-D106G
《AL-D106G-EV》
《AL-D106G-QU》
Power switch
Mode selection
switch
Mode selection switch
Mode selection switch
Label (2)
Caution Label
Label (3)
Proposition 65 Label
Label (3)
Proposition 65 Label
Label (1) Caution Label
Label (1)
Caution Label
Balance arm
Balance arm
Touchless switch
(sensor window)
Touchless switch
(sensor window)
Lens cover
Lens cover
LED lens
LED lens
Handle
Handle
Illuminance
adjustment dial
Illuminance
adjustment dial
Light head
Light head
Fuse
12

2 Specifications of the Product
MANUAL
SENSOR
AL-D109WAL-D109W
AL-D107GAL-D107G
《AL-D109W-X》
《AL-D109W-XN》
Mode selection switch
Mode selection switch
Label (3)
Proposition 65 Label
Label (3)
Proposition 65 Label
Label (1) Caution Label
Label (1) Caution Label
Balance arm
Balance arm
Light pole
Touchless switch
(sensor window)
Lens cover
LED lens
Handle
Touchless switch
(sensor window)
Lens cover
Handle
Illuminance
adjustment dial
Light head
LED lens
Illuminance
adjustment dial
Light head
Mode selection
switch
Power switch
Fuse
MAIN
FUSE
T0.8AL,250V
MANUAL
SENSOR
13

2 Specifications of the Product
Mode selection switch
Label (3)
Proposition 65 Label
Balance arm
Light pole
LED lens
Label (1)
Caution Label
Touchless switch
(sensor window)
Lens cover
Handle
Illuminance
adjustment dial
Light head
Fuse
AL-D108GAL-D108G
14

3-1 Supplied parts
* Use of the adjustment rod is shown on pages 51 to 53.
Part nameNo. QTY.
1Adjustment rod 1
3 Installation
3-2 Assembly procedure for installation
Necessary tools
Phillips screwdriver No. 1, 2
Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm)
(1) Attach the balance arm to the swing arm
1. Detach the cover of the power supply box.
Remove the four pan head screws (M4 x 8, plated).
2. Detach the swing arm.
Remove the two countersunk screws (M4 x 10, plated) and
remove the swing arm from the power supply box.
3. Pass the lead cable through the swing arm and
power supply box.
3-2-1 AL-D101G / AL-D101W
Cover of the power
supply box
Swing arm
(1)
(2)
Balance arm
Lead cable
15

3 Installation
4. Connect the connector of the lead cable to the light
control PCB and light power PCB in the power
supply box.
Lead cable
Light control PCB Light power PCB
4
Blue
1 2 33 2 1
N/A
9
Orange
Red
1 2 3 4
Black Black / White Brown Brown / White
Green
Yellow
1 3
31
4
1
CN4
CN201
CN9
(1)
(2)
5. Insert the balance arm joint into the swing arm and fix
it with four countersunk screws (M4 x 10, plated).
6. Insert the swing arm into the power supply box and
fix it with four countersunk screws (M4 x 10, plated).
7. Reattach the cover of the power supply box in the
reverse order of Step 1.
16

3 Installation
(2) Attach the light assembly to the light pole
1. Pass the power cable of the light through the light pole
adapter.
Tighten the four hexagonal set screws (M5×8, plated) (with
red mec thread lock), which are attached to the pole adapter,
and fix the arm assembly.
2. Pass the power cable of the light through the light pole.
3. Mount the light assembly and pole adapter onto the light
pole.
Use the four button bolts (M5×10, white) to fix the arm
assembly.
4. Attach the hospital grade plug to the power cable end.
This is to be installed electrician only, in accordance with the
national electrical code and local electrical codes as
applicable.
Rotation shaft
Light pole
Power cable
Hexagonal set screw
(M5 x 8, plated)
(with red mec thread lock)
Pole adapter
Button bolt (M5 x 10, white)
17

Necessary tools
Phillips screwdriver No. 1, 2
Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm)
Hammer, Socket wrench (13mm, 17mm)
Precaution for Installation
(1) For safety in operation as well stability of the light source,
the importance of proper ceiling structure can not be
overemphasized. The ceiling structure capable of supporting
220lb (100kg) dead weight is requires.
(2) Be sure request specialized electric construction person
accompanied by indoor electric wiring work.
(1) Installation of Ceiling
1. Lead out the power supply cable (for indoor wiring
0.75m/m x 2 wires power cable or mode) from the
ceiling as necessary length (Approx.60cm) where the
ceiling light is mounted.
2. Secure flange base to the ceiling referring to below
figure.
Refer to "Flange base template" (20 page) for the flange base
fixing hole dimensions.
Flange
base
Flat washer
(M10, plated)
Spring washer
(M10, plated)
Ccoach bolt
(M9 x 100, plated)
Square timber
(Hard wood more
than 105mm)
Wood Ceiling Steel Frame Ceiling
Flat washer
(M8, plated)
Spring washer
(M8, plated)
Hex bolt
(M8 x 50, plated)
Concrete Ceiling
Hex bolt
(M8 x 50, plated)
Flat washer
(M8, plated)
Spring washer
(M8, plated)
M8 Anchor nut
(Embedded)
3 Installation
Coach bolt
(M9 x 100, plated)
Hex bolt
(M8 x 50, Plated)
Hex bolt (M8 x 50, plated) /
M8 Anchor nut
Wood Steel Frame Concrete
Ceiling material
Prepared hole
diameter (mm)
Fixing bolt
M8 (Embedded Anchor nut)
φ5φ10
3-2-2 AL-D102G
18

3. Atach the ceiling pole
(1) Attach the roll pin to the ceiling pole with hammer.
(2) Insert the ceiling pole into the ceiling flange and set the
roll pin to groove on the c eiling flange.
(3) Fix it with two hexagonal set screw (M6 x 8, SUS).
Ceiling pole
Roll pin Same length
Ceiling pole
Roll pin
How to fix the roll pin
to the ceiling pole
How to set the ceiling pole
to the ceiling flange
Ceiling flange
Ceiling pole
Set roll pin to groove
Hexagonal set
screw (M6 x 8, SUS)
3 Installation
19

Flange base template
(Mounting holes)
3 Installation
Unit : inch (mm)
4-5/16(109)
6-7/16(164)


φ7/16(11)
φ6-1/16(154)
φ2-3/8(60)
20