Bend-Pak HDS-35 User manual

BendPak, Inc. Corporate Oce
1645 Lemonwood Drive
Santa Paula, CA 93060 USA
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Customer Service Desk / Warranty
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
customerservic[email protected]
Parts Orders
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Domestic Sales & Service
USA Sales Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
International Sales & Service
Oce Tel: [phone]
Exports Dept: 1-805-933-9970 EXT. 192
Ext. Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
bpkex[email protected]om
Service Manual
SERVICE PARTS & DIAGRAMS
This guide is a troubleshooting reference used for maintaining and
servicing your Bend Pak product. It provides comprehensive information
on identifying serviceable parts and components and assists in
troubleshooting problems and performing assembly /disassembly
procedures.
BENDPAK
HDS-35
PRODUCT SKU
5175166
DRAWING Nº
5260071
CATEGORY
Four Post Li
REV
Version K
DATE
12.09.2022

DIMENSIONS ARE IN MM
☺
2
1
4
35
7
6
8
10
9
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5245015 HDS-35 LIFT SUPERSTRUCTURE 1 K
2 5250177 PARTS BOX HDS-35 1 G
3 5905465 MANUFACTURER LABEL 1 --
4 5905200 4 POST DECAL KIT, LESS ALI 1 B
5 5905408 MAX CAP DANGER 35K 1 --
6 5905940 PRODUCT DATA LABEL 1 --
7 5905953 5905953-2015_SERIAL_TAG-D 1 --
8 5905685 MAX CAP NRTL DANGER 35K 1 --
9 5905652 LABEL; ALCTV GOLD LABEL, CANADA; MET LABS 1 --
10 5905103 WARNING ALI/WL 200 1 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H ADDED 5905685, UPDATED BOM REVISIONS 05/11/2017 TS 00829
J
ADDED 5905651 AND 5905652, REMOVED
5905103, UPDATED BOM REVISIONS
01/12/2018 TM 00909
K
ADDED 5905103, REMOVED 5905651, UPDATED
BOM REVISIONS
02/14/2018 TM 00927
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5260071
HDS-35 PRODUCTION
LIFT VER C (CE CERT)
09/22/2014
DO NOT SCALE DRAWING
1:60
SCALE:
THIRD ANGLE PROJECTION
CA
4/6/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
SEE ATTACHED LABEL PLACEMENT SHEET 2.

1524
240
1764
2318
7834
3899
6528
6343
905 - 1199
106
3393
SHEET 2 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5260071
HDS-35 PRODUCTION
LIFT VER C (CE CERT)
1:45
SCALE:

DIMENSIONS ARE IN MM
☺
22
DETAIL A
SCALE 1 : 5
2
DETAIL B
SCALE 1 : 5
20 18
19
DETAIL C
SCALE 1 : 5
7
6
10
3
DETAIL D
SCALE 1 : 10
16
12
9
8
4
21
11
5
DETAIL E
SCALE 1 : 5
17
1
DETAIL F
SCALE 1 : 2
14 15
13
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
REPLACED 5550004 WITH 5550089, 5550489
WITH 5550395, UPDATED NEXT ASSEMBLIES
10/29/2013 TM 00593
D
D-001
UPDATED TITLE TO REFLECT WHERE USED AND
NEXT ASSEMBLY
UPDATED NEXT ASSEMBLIES
05/02/2014
06/04/2015
TM
TM
00646
00683
E
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLIES
09/17/2015 TM 00724
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5550550 FTG ELB -06 JIC -06 NPT 1 --
2 5505032 ROTOR CLIP 18mm SS 4 --
3 5535001 NUT M8 x 1.25 NL 4 --
4 5530743 HHB M20 x 2.5 x 80 4 --
5 5530200 HHB M18 x 2.5 x 150mm 4 --
6 5530010 HHB M8 x 1.25 x 25 4 --
7 5550183 FTG ELB -06 JIC -06L ORB 1 --
8 5545342 WASHER M18 FLAT 4 --
9 5545350 WASHER M18 x 28 SL 4 --
10 5545340 WASHER M8 x24 FLAT 4 --
11 5535017 NUT M20 x 2.5 NL 4 --
12 5535106 HEX NUT M18 x 2.5 4 --
13 5535010 Nut, M4 X 0.7 2 --
14 5530008 SHCS M4 x 0.7 x 12 BOC 2 --
15 5545009 WASHER, Ø4.3 x Ø9mm x 0.8mm 2 --
16 5550395 FTG TEE -04 COMP x -04 COMP x -04 COMP 3 --
17 5550089 FTG ELB -04 COMP x -06 NPT 2 --
18 5545341 WASHER M10 x Ø20 FLAT 8 --
19 5530738 HHB M10 x 1.5 x 25 8 --
20 5535013 NUT M10 x 1.5 NL 8 --
21 5545343 WASHER, M20 FLAT 4 --
22 5545535 C WASHER SHIM FOR LIFTS 20 --
NEXT ASSEMBLY
5250159
5250172
5250175
5250177
5250179
5250364
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5174600
HDS-27/35 SERIES
PARTS BAG
05/06/2009
DO NOT SCALE DRAWING
1:50
SCALE:
THIRD ANGLE PROJECTION
DB 08/01/2016
NOTE: UNLESS OTHERWISE SPECIFIED .
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.

3
1
6
2
5
4
7
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E REPLACED 5550481 WITH 5550087 10/29/2013 TM 00593
F
REPLACED 5590240 WITH 5590175, UPDATED
NEXT ASSEMBLIES
05/05/2015 MR 00683
G
SWITCHED POSITIONS OF 5550087 AND
5550486, UPDATED NEXT ASSEMBLY
06/16/2016 TS 00765
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5700031 ZERO ANGLE MTG BRACKET 1 C
2 5590175 PUSH BUTTON AIR VALVE 1 B
3 5530043 SHCS M3 x 0.5 x 30 2 -
4 5545024 WASHER M3 x 9mm 2 -
5 5535020 NUT M3 x 0.5 NL 2 -
6 5550087 FTG ELB -04 COMP x -02 NPT 1 -
7 5550486 FTG NPL -02 NPT x -04 F NPT 1 -
NEXT ASSEMBLY
HD/HDS/HDSO
SERIES
5250118
5250249
5250364
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
ASSEMBLE ITEMS AS SHOWN 1.
AC
DIMENSIONS ARE IN MM
☺
5215096
PUSH BUTTON AIR ASSEMBLY
3/14/2008
DO NOT SCALE DRAWING
2:3
SCALE:
THIRD ANGLE PROJECTION
CA 09/02/2015

DIMENSIONS ARE IN MM
☺
3
2
1
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
C-001
UPDATED TITLE, UPDATED BOM REVISION
UPDATED NEXT ASSEMBLY
05/17/2010
08/17/2010
TM
AC
00358
00388
D
UPDATED NEXT ASSEMBLIES AND BOM
REVISION
09/24/2015 TM 00724
E UPDATED BOM REVISION 01/02/2018 TM 00909
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5620186 HD-35 SERIES CYLINDER FLANGE ARM WELDMENT 1 D
2 5716153 HDS-18/27/35 SERIES ALIGNMENT BLOCK 2 D
3 5530701 BHPS M6 x 1 x 35mmL 4 -
4 5535357 NUT M6 x 1.0 NL 4 -
NEXT ASSEMBLY
5215149
5215240
5215385
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
GJZ
5215152
HDS-35 SERIES CYLINDER
FLANGE ARM ASSEMBLY
10/14/2008
DO NOT SCALE DRAWING
1:4
SCALE:
THIRD ANGLE PROJECTION
AW
1/17/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
1
42
3
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C UPDATED BOM REVISION 09/09/2014 TM
00666
PREA
D UPDATED BOM REVISIONS 10/05/2015 TM 00724
E
UPDATED BOM REVISIONS AND NEXT
ASSEMBLIES
03/05/2018 TM 00927
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5600266 HDS-35 SERIES EXTENDED DRIVE UP RAMP WELDMENT 1 E
2 5575663 HDS-18/27/35 DRIVE UP RAMP WHEEL 2 C
3 5535012 NUT M12x1.75 NL 2 -
4 5530035 HHB M12 x 1.75 x 130 2 -
NEXT ASSEMBLY
5245015
5245019
5245034
5245037
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215162
HDS-35 SERIES
EXTENDED DRIVE UP
RAMP ASSEMBLY
05/06/2009
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
CA
4/6/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
4
2
5
7
86
3
10
9
11
1
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600073 HDS-35 POWER SIDE RAMP WELDMENT 1 J
2 5215148 HDS-35 SERIES RAMP SHEAVE ROLLER ASSEMBLY 6 C
3 5620179 HDS-35 SERIES SHAFT WELDMENT, 4 SHEAVE END 1 A
4 5620241 HDS-35 SHAFT WELDMENT, 2 SHEAVE END 1 A
5 5716013 HDS-35 SERIES SHEAVE SPACER 6 A
6 5746089 HDS-18/27/35 SERIES SHEAVE SHAFT PIN 2 C
7 5755114 HDS-35 SPACER, RAMP SHEAVE 2 A
8 5505335 HAIR PIN #203, Ø0.093” X 1 5/8” 4 -
9 5215152 HDS-35 SERIES CYLINDER FLANGE ARM ASSEMBLY 1 E
10 5502162 PULL CYLINDER ASSEMBLY Ø5.5 x 60 1 G
11 5736147 HDS-35 SERIES CABLE RETAINER PLATE 1 B
NEXT ASSEMBLY
5245015
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
R UPDATED BOM REVISIONS 05/11/2017 TS 00829
T UPDATED BOM REVISIONS 01/02/2018 TM 00909
U UPDATED BOM REVISION 03/15/2018 TM 00927
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
U
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
GJZ
5215240
HDS-35 POWER SIDE
RAMP ASSEMBLY
10/17/2008
DO NOT SCALE DRAWING
1:32
SCALE:
THIRD ANGLE PROJECTION
CA 4/6/2018
VERIFY CYLINDER PORTS ARE CAPPED OFF WITH 3/8" NPT STEEL PLUG 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

PORTS MUST BE
ON THIS SIDE
SHEET 2 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
U
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215240
HDS-35 POWER SIDE
RAMP ASSEMBLY
1:25
SCALE:

DIMENSIONS ARE IN MM
☺
1
21
23
22
DETAIL A
SCALE 1 : 8
6
13
3
12
75
8
16
18
17
9
19
4
14
10
11 2
20
15
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5600279
HDS-18/27 SERIES LARGE WINDOW CROSSTUBE
WELDMENT
1 N
2 5215139 HDS-35 SERIES CROSSTUBE SHEAVE ASSEMBLY 2 B
3 5215143 HD/HDS-35 SERIES SAFETY ROLLER ASSEMBLY 2 C
4 5505124 HDS-18/27/35 SERIES CROSS TUBE SHEAVE SHAFT 2 E
5 5505125 HDS-18/27/35 SAFETY PIN 2 D
6 5716152 HDS-18/27/35 SERIES PLASTIC SLIDE BLOCK 8 E
7 5210359 HDS-18/27/35 SERIES SAFETY WELDMENT #1 2 C
8 5210358 HDS-18/27/35 SERIES SAFETY WELDMENT #2 2 D
9 5502335 AIR CYLINDER, Ø.75 x 4.0" STROKE 2 -
10 5505030 ROTOR CLIP 10mm SS 3 -
11 5505031 ROTOR CLIP 12mm SS 6 -
12 5505033 ROTOR CLIP 16mm SS 4 -
13 5540002 E RING Ø1.375" OD TRUARC X5133-137 8 -
14 5540060 SPRING Ø29 x 178mm, SLACK SAFETY 4 A
15 5540055 SPRING Ø19 x 241mm, AIR CYLINDER 2 A
16 5540112 SNAP RING; TRUARC 5103-175 2 -
17 5535101 3/8-16 HEX NUT JAM 2 -
18 5550376 HDS-18/27/35 SERIES ADAPTER, 1" AIR CYLINDER 2 C
19 5550087 FTG ELB -04 COMP x -02 NPT 2 -
20 5545108 WASHER M45 x 80 FLAT 2 -
21 5530317 HHB M6 x 1 x 136 2 -
22 5535357 NUT M6 x 1.0 NL 2 -
23 5755158 HD-18/27/35 SERIES CROSSTUBE SPACER Ø16 x Ø10 x 102 2 A
NEXT ASSEMBLY
5210153
5245015
5245019
5245034
5245037
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G UPDATED BOM REVISIONS 05/11/2017 TS 00829
H UPDATED BOM REVISION 01/02/2018 TM 00909
J UPDATED BOM REVISION 03/12/2018 TM 00927
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
SH
5215598
HDS-35 SERIES LARGE
WINDOW CROSSTUBE
ASSEMBLY
04/16/2013
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
CA
4/6/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
1
6
23
21
22
DETAIL A
SCALE 1 : 8
13
3
5
7
8
16
18
17
9
4
14
10
2
19
11
20
15
12
NEXT ASSEMBLY
5245015
5245019
5245037
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5600293 HDS-18/27 SERIES SMALL WINDOW CROSSTUBE WELDMENT 1 N
2 5215139 HDS-35 SERIES CROSSTUBE SHEAVE ASSEMBLY 2 B
3 5215143 HD/HDS-35 SERIES SAFETY ROLLER ASSEMBLY 2 C
4 5505124 HDS-18/27/35 SERIES CROSS TUBE SHEAVE SHAFT 2 E
5 5505125 HDS-18/27/35 SAFETY PIN 2 D
6 5716152 HDS-18/27/35 SERIES PLASTIC SLIDE BLOCK 8 E
7 5210359 HDS-18/27/35 SERIES SAFETY WELDMENT #1 2 C
8 5210358 HDS-18/27/35 SERIES SAFETY WELDMENT #2 2 D
9 5502335 AIR CYLINDER, Ø.75 x 4.0" STROKE 2 -
10 5505030 ROTOR CLIP 10mm SS 2 -
11 5505031 ROTOR CLIP 12mm SS 4 -
12 5505033 ROTOR CLIP 16mm SS 4 -
13 5540002 E RING Ø1.375" OD TRUARC X5133-137 8 -
14 5540060 SPRING Ø29 x 178mm, SLACK SAFETY 4 A
15 5540055 SPRING Ø19 x 241mm, AIR CYLINDER 2 A
16 5540112 SNAP RING; TRUARC 5103-175 2 -
17 5535101 3/8-16 HEX NUT JAM 2 -
18 5550376 HDS-18/27/35 SERIES ADAPTER, 1" AIR CYLINDER 2 -
19 5550087 FTG ELB -04 COMP x -02 NPT 2 -
20 5545108 WASHER M45 x 80 FLAT 2 -
21 5530317 HHB M6 x 1 x 136 2 -
22 5535357 NUT M6 x 1.0 NL 2 -
23 5755158 HD-18/27/35 SERIES CROSSTUBE SPACER Ø16 x Ø10 x 102 2 A
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G UPDATED BOM REVISIONS 05/11/2017 TS 00829
H UPDATED BOM REVISION 10/02/2018 TM 00909
J UPDATED BOM REVISION 03/12/2018 TM 00927
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5215604
HDS-35 SERIES SMALL
WINDOW CROSSTUBE
ASSEMBLY
04/29/2013
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
CA 4/6/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

A
B
8
6
5
3
4
1
2
7
DETAIL A
SCALE 1 : 4
10
9
11
DETAIL B
SCALE 1 : 15
15
14
12
13
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5215598 HDS-35 SERIES LARGE WINDOW CROSSTUBE ASSEMBLY 1 J
2 5215604 HDS-35 SERIES SMALL WINDOW CROSSTUBE ASSEMBLY 1 J
3 5215240 HDS-35 POWER SIDE RAMP ASSEMBLY 1 U
4 5215162 HDS-35 SERIES EXTENDED DRIVE UP RAMP ASSEMBLY 2 E
5 5600476 HDS-35 OFF SIDE RAMP WELDMENT 1 D
6 5601141 HDS-18/27/35 SERIES POST WELDMENT 3 A
7 5601143 HDS-18/27/35 SERIES POWER POST WELDMENT 1 A
8 5600874 HDS-35 SERIES SAFETY LADDER WELDMENT 4 B
9 5535104 NYLOCK NUT M30 x 3.5 4 -
10 5535212 NUT M30 x 3.5 4 -
11 5545415 WASHER M30 x 56 FLAT 4 -
12 5746369 HDS-35 SPACER, SAFETY LADDER, 30mm LG 4 A
13 5535013 NUT M10 x 1.5 NL 4 -
14 5545341 WASHER M10 x Ø20 FLAT 8 -
15 5530046 HHB M10x1.5x65 4 -
NEXT ASSEMBLY
5260071
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H UPDATED BOM REVISIONS 05/11/2017 TS 00829
J UPDATED BOM REVISIONS 01/02/2018 TM 00909
K UPDATED BOM REVISION 03/06/2018 TM 00927
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED.
TM
DIMENSIONS ARE IN MM
TOLERANCES: MACHINE TO
0 = ±1.5
0.0 = ±0.5
0.00 = ±0.13
ANGULAR: MACHINE TO
0. = ±½
°
SURFACE FINISH 1.6 Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
5245015
HDS-35 LIFT
SUPERSTRUCTURE
DO NOT SCALE DRAWING
1:50
SCALE:
THIRD ANGLE PROJECTION
CA 4/6/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
FASTEN NUTS AND WASHERS TO SAFETY LADDERS IN 2.
ORDER SHOWN FOR SHIPMENT
09/10/2014

DIMENSIONS ARE IN MM
☺
18
11
17
6
7
4
14
12
15
16
3
5
2
8
10
9
13
19
20
21
22
DETAIL A
SCALE 1 : 8
1
NEXT ASSEMBLY
5260071
ITEM
NO
PART
NUMBER
DESCRIPTION QTY. REV
1 5174600 HDS-27/35 SERIES PARTS BAG 1 E
2 5215096 PUSH BUTTON AIR ASSEMBLY 1 G
3 5620194 HDS-27/35 TIRE STOP WELDMENT 2 B
4 5595810 HDS-35 SERIES CABLE ASSY Ø19 x 4102mm ST 1 F
5 5595811 HDS-35 SERIES CABLE ASSY Ø19 x 5836mm ST 1 F
6 5595812 HDS-35 CABLE ASSY Ø19 x 10452mm ST 1 F
7 5595813 HDS-35 CABLE ASSY Ø19 x 12167mm ST 1 F
8 5715003 POWER UNIT VIBRATION DAMPENER 1 B
9 5700033 HD-SERIES FLEX TUBE ANGLE 1 E
10 5700029 HD-SERIES FLEX TUBE BRACKET PLATE 1 F
11 5600410 HDS-35 SERIES TOP PLATE WELDMENT 4 B
12 5505129 HD/HDS-35 SERIES HINGE PIN 2 A
13 5570050 FLEX TUBE ASSEMBLY 1320mm 1 B
14 5535055 NYLOCK NUT M36 x 4 4 -
15 5570149 HDS-35 HYDRAULIC HOSE ASSY Ø10 x 5385mm 1 B
16 5570795 1/4" POLY-FLO TUBING 24000mm* -
17 5545032 WASHER M36 x 66 FLAT 4 -
18 5530456 AB 3/4" x 4 - 3/4" 16 -
19 5900160 HDS TRUCK SERIES INSTALLATION MANUAL 1 -
20 5716633 CROSSTUBE COVER, PLASTIC; HDS-27/35 SERIES 4 B
21 5550026 FTG GRS 1/8NPT 6 -
22 5700246 WHEEL CHOCK 2 A
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E
ADDED 5550026 AND 5716633, REMOVED
5900151, UPDATED BOM REVISIONS
09/21/2015 TM 00724
F
REMOVED 5905151, 5900152, AND 5900147,
UPDATED BOM REVISIONS
01/03/2018 TS 00909
G ADDED 5700246 03/19/2018 TM 00927
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5250177
PARTS BOX HDS-35
05/08/2013
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
CA 4/6/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
INSERT PARTS BAG INTO PARTS BOX BEFORE SHIPMENT 2.
THREAD 5535055 WITH 5545032 ONTO CALBELS FOR SHIPMENT 3.
HOSES AND CABLES IN REPRESENTIONAL FORM 4.
(*) LENGTH FOR REFERENCE ONLY 5.

1320
23
1
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5570053 PE FLEX TUBE Ø34.5xØ29 1386mm* -
2 5555555 WQG1-M36/AD34.5 CONNECTOR 2 -
3 5535050 PLASTIC NUT M36 x 2 2 -
REVISION
REV. DESCRIPTION DATE EDITED BY ECO#
A
A-001
A-002
PRODUCTION RELEASE
CHANGED SURFACE FINISH FROM 3.2 µm TO
1.6 Ra µm
UPDATED NEXT ASSEMBLY
12/24/2007
09/05/2008
10/02/2008
AC
GJ
AC
00104
00237
00140
B
B-001
B-013
UPDATE TUBE TO NEW STYLE, UPDATED NEXT
ASSEMBLY AND TITLE
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLIES
12/11/2008
05/04/2009
05/17/2013
AC
AC
TM
00256
00277
00593
NEXT ASSEMBLY
HD/HDS/HDSO
SERIES
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
SIZE:
MATERIAL:
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570050
FLEX TUBE
ASSEMBLY 1320mm
12/24/2007
DO NOT SCALE DRAWING
1:1
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±1.0
0.00 = ±0.25
0.000 = ±0.13
ANGULAR: MACH 2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED.
FOR ITEM 1 SPECIFICATIONS REFER TO PART 1.
SPECIFICATION FORM
(*)ITEM 1 QTY FOR REFERENCE ONLY 2.

5385
3 1 2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
PRODUCTION RELEASE, DERIVED FROM 5570901
UPDATED NEXT ASSEMBLIES
08/10/2009
05/21/2013
TM
TM
00249
00593
B
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBY
09/24/2015 TM 00724
NEXT ASSEMBLY
5250177
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5570116 Ø10 ID HYDRAULIC HOSE 5347*mm -
2 5550337 FTG ELB -06 CRIMP x -06 JIC 1 -
3 5550336 FTG NPL -06 CRIMP x -06 JIC 1 -
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570149
HDS-35 HYDRAULIC HOSE
ASSY Ø10 x 5385mm
08/27/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 02/02/2016
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±1.0
0.00 = ±0.25
0.000 = ±0.13
ANGULAR: MACH 2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED.
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
(*)ITEM 1 QTY FOR REFERENCE ONLY 2.

38.0
82.5
4102
4020
39.40
2
13
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
D
D-001
4102 WAS 4160, 4020 WAS 4077, UDPATED TITLE
UPDATED NEXT ASSEMBLIES
04/19/2011
05/21/2013
MT
TM
00455
00593
E
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLIES
09/24/2015 TM 00724
F UPDATED BOM REVISION 01/03/2018 TS 00909
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5595090 Ø19 CABLE LIFTING 3903mm* -
2 5746071 Ø19mm CABLE BUTTON 1 C
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
NEXT ASSEMBLY
5250177
5250179
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
F
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5595810
HDS-35 SERIES CABLE
ASSY Ø19 x 4102mm ST
05/16/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
AW 1/19/2018
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.

38.0
39.4
82.5
5836
5755
2
1 3
REVISION
REV. DESCRIPTION DATE EDITED BY ECO#
D
D-001
5836 WAS 5887, 5755 WAS 5804, UDPATED TITLE
UPDATED NEXT ASSEMBLIES
04/19/2011
05/21/2013
MT
TM
00455
00593
E
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLIES
09/04/2015 TM 00724
F UPDATED BOM REVISION 01/03/2018 TS 00909
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5595090 Ø19 CABLE LIFTING 5638mm* -
2 5746071 Ø19mm CABLE BUTTON 1 C
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
NEXT ASSEMBLY
5250177
5250179
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
F
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5595811
HDS-35 SERIES CABLE
ASSY Ø19 x 5836mm ST
05/16/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
AW 1/19/2018
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.

38.0
39.4
82.5
10370
10452
2
13
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
D
D-001
10452 WAS 10548, 10370 WAS 10465,
UDPATED TITLE
UPDATED NEXT ASSEMBLIES
04/19/2011
05/21/2013
MT
TM
00455
00593
E
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLIES
09/24/2015 TM 00724
F UPDATED BOM REVISION 01/03/2018 TS 00909
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5595090 Ø19 CABLE LIFTING 10253mm* -
2 5746071 Ø19mm CABLE BUTTON 1 C
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
NEXT ASSEMBLY
5250177
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
F
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5595812
HDS-35 CABLE ASSY Ø19
x 10452mm ST
05/16/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
AW 1/19/2018
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.

38.0
39.4
82.5
12167
12085
2
1 3
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
D
D-001
12167 WAS 12237, 12085 WAS 12154,
UPDATED TITLE
UPDATED NEXT ASSEMBLIES
04/19/2011
05/21/2013
MT
TM
00455
00593
E
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLIES
09/24/2015 TM 00724
F UPDATED BOM REVISION 01/03/2018 TS 00909
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5595090 Ø19 CABLE LIFTING 11968mm* -
2 5746071 Ø19mm CABLE BUTTON 1 C
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
NEXT ASSEMBLY
5250177
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
F
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5595813
HDS-35 CABLE ASSY
Ø19 x 12167mm ST
05/16/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
AW 1/19/2018
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.

1
3
2
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G UPDATED BOM REVISION 05/01/2013 TM 00593
H UPDATED BOM REVISION 12/08/2015 JM 00724
J
ADDED RAL NUMBER TO NOTES, UPDATED
BOM REVISIONS
01/20/2017 TS 00798
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5620195 HDS-35 POWER SIDE RAMP WELDMENT 1 G
2 5735086 HDS-18E/27/35 SERIES ROLLING JACK PLATE 1 C
3 5765020 HDS-18E/27/35 ROLLING JACK TUBE 1 C
NEXT ASSEMBLY
5215240
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED.
GJZ
5600073
HDS-35 POWER SIDE
RAMP WELDMENT
10/17/2008
DO NOT SCALE DRAWING
1:30
SCALE:
THIRD ANGLE PROJECTION
DB 2/17/2017
BREAK AND DEBURR ALL SHARP EDGES 0.3mm 1.
REMOVE ALL WELD SPLATTER 2.
PAINT BENDPAK GREY (RAL-7024) 3.
APPLY #30 GRIT ALUMINUM OXIDE WHEN PAINTING TO TOP ONLY 4.
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED