Rotary SPOA7 Series Manual

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SPOA7 With Movable Pads
Capacity 7,000 lbs.
© May 2014 by Rotary Lift. All rights reserved. CO9020 OM20219
Rev. A 5/5/2014
LP20314
Table of Contents
Safety Instructions................................................................................................................................2
Owner/Employer Responsibilities ......................................................................................................3
Operating Instructions .........................................................................................................................4
Maintenance Instructions...................................................................................................................6
Trouble Shooting ...................................................................................................................................7
Lift Lockout/Tagout Procedure ...........................................................................................................8
Operating Conditions............................................................................................................................9
Approved Accessories.........................................................................................................................9
Installer: Please return this booklet to literature package and give to lift owner/operator.

2
• Daily inspect your lift. Never operate if it malfunctions or if it
has broken or damaged parts. Use only qualified lift service
personnel and genuine Rotary parts to make repairs.
• Thoroughly train all employees in use and care of lift, using
manufacturer’s instructions and “Lifting It Right” and “Safety
Tips” supplied with the lift.
• Never allow unauthorized or untrained persons to position
vehicle or operate lift.
• Prohibit unauthorized persons from being in shop area while lift
is in use.
• Do Not permit anyone on lift or inside vehicle when it is either
being raised or lowered.
• Always keep area around lift free of tools, debris, grease and
oil.
• Never overload lift. Capacity of lift is shown on nameplate
affixed to the lift.
• Do Not stand in front of the vehicle while it is being positioned
in lift bay.•
• Before driving vehicle into lift bay, BE SURE lift is fully lowered.
• Do Not hit or run over lift arms or adapters. This could damage
lift or vehicle. Before driving vehicle into lift bay, position arms
and adapters to provide unobstructed entrance onto lift.
• Load vehicle on lift carefully. Position lift adapters to contact
at the vehicle manufacturer’s recommended lift points. Raise
lift until adapters contact vehicle. Check adapters for secure
contact with vehicle. Raise lift to desired working height.
CAUTION
DO NOT go under vehicle if locking latches are not
engaged.
• Do Not block open or override self-closing lift controls; they
are designed to return to the “Off” or Neutral position when
released.
• Do Not remove or disable arm restraints.
• Remain clear of lift when raising or lowering vehicle.
• Always use safety stands when removing or installing heavy
components.
• Avoid excessive rocking of vehicle while on lift.
• Clear area if vehicle is in danger of falling.
• Remove tool trays, stands, etc. before lowering lift.
• Release locking latches before attempting to lower lift.
• Position lift arms and adapters to provide an unobstructed exit
before removing vehicle from lift area.
Authorized personnel
only in lift area.
©
CAUTION
Read operating
and safety manuals
before using lift.
©
SAFETY
INSTRUCTIONS
WARNING
Position vehicle
with center of gravity
midway between
adapters.
©
CAUTION
Use vehicle
manufacturer’s
lift points.
©
WARNING
Do not override
self-closing
lift controls.
©
Keep feet
clear of lift
while lowering.
©
WARNING
WARNING
Remain clear of lift
when raising or
lowering vehicle.
©
CAUTION
Always use
safety stands when
removing or installing
heavy components. ©
WARNING
Avoid excessive
rocking of vehicle
while on lift.
c
WARNING
Clear area if vehicle
is in danger of falling.
©
CAUTION
Auxiliary adapters
may reduce
load capacity.
©
SAFETY
INSTRUCTIONS
Do not operate
a damaged lift.
©
CAUTION
Lift to be used
by trained operator
only.
©
??
?
SAFETY
INSTRUCTIONS
Proper maintenance
and inspection
is necessary
for safe operation.c
SAFETY INSTRUCTIONS

3
OWNER/EMPLOYER RESPONSIBILITIES
The Owner/Employer:
• Shall ensure that lift operators are qualified and that they are trained in the safe
use and operation of the lift using the manufacturer’s operating instructions;
ALI/SM07-1, ALI Lifting it Right safety manual; ALI/ST-05 ALI Safety Tips card;
ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and Maintenance; ALI/WL Series, ALI
Uniform Warning Label Decals/Placards; and in the case of frame engaging lifts,
ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for Frame Engaging
Lifts.
• Shall establish procedures to periodically inspect the lift in accordance with
the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008, American National
Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and
Maintenance; and The Employer Shall ensure that lift inspectors are qualified
and that they are adequately trained in the inspection of the lift.
• Shall establish procedures to periodically maintain the lift in accordance with
the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008, American National
Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and
Maintenance; and The Employer Shall ensure that lift maintenance personnel
are qualified and that they are adequately trained in the maintenance of the lift.
• Shall maintain the periodic inspection and maintenance records recommended
by the manufacturer or ANSI/ALI ALOIM-2008, American National Standard
for Automotive Lifts-Safety Requirements for Operation, Inspection and
Maintenance.
• Shall display the lift manufacturer’s operating instructions; ALI/SM07-1,
ALI Lifting it Right safety manual; ALI/ST-05 ALI Safety Tips card; ANSI/
ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and Maintenance; and in the case
of frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference
Guide for Frame Engaging Lifts; in a conspicuous location in the lift area
convenient to the operator.
• Shall provide necessary lockout/tagout means for energy sources per ANSI
Z244.1-2003 (R2008), Safety Requirements for the Lockout/Tagout of Energy
Sources, before beginning any lift repairs.
• Shall not modify the lift in any manner without the prior written consent of the
manufacturer.
CAUTION
Lift to be used
by trained operator
only.
©
??
?
SAFETY
INSTRUCTIONS
Proper maintenance
and inspection
is necessary
for safe operation. c
Read operating
and safety manuals
before using lift.
©
SAFETY
INSTRUCTIONS

4
CAUTION DO NOT go under vehicle if locking latches
are not engaged.
5. While Using Lift:
A. Avoid excessive rocking of vehicle while on lift.
B. Always use safety stands as needed or when
removing or installing heavy components.
6. To Lower Lift:
A. Remove all tools or other objects from lift area.
B. Raise lift off locking latches.
C. Pull LATCH release handle fully and hold.
D. Push LOWERING valve handle to lower, Fig. 4.
Note: Both LATCH release and LOWERING valve handles
are deadman-type design. Each must be held down to
lower lift. Do not override self-closing lift controls.
7. Remain clear of lift when lowering vehicle. Observe
pinch point warning decals.
8. Remove adapters from under vehicle. Be sure lift is fully
lowered before removing vehicle.
9. If lift is not operating properly, Do Not use until
adjustment or repairs are made by qualified lift service
personnel.
SPOA7 M-PAD OPERATING INSTRUCTIONS
To avoid personal injury and/or property damage, permit only trained personnel to operate lift.
After reviewing these instructions, get familiar with lift controls by running the lift through a
few cycles before loading vehicle on lift.
Always lift the vehicle using all four adapters. NEVER raise just one end, one corner, or one side
of vehicle.
Authorized personnel
only in lift area.
©
CAUTION
Read operating
and safety manuals
before using lift.
©
SAFETY
INSTRUCTIONS
CAUTION
Lift to be used
by trained operator
only.
©
??
?
CAUTION
Use height extenders
when necessary
to ensure
good contact. ©
CAUTION
Use vehicle
manufacturer’s
lift points.
©
CAUTION
Auxiliary adapters
may reduce
load capacity.
©
WARNING
Remain clear of lift
when raising or
lowering vehicle.
©
CAUTION
Always use
safety stands when
removing or installing
heavy components. ©
WARNING
Do not override
self-closing
lift controls.
©
WARNING
Remain clear of lift
when raising or
lowering vehicle.
©
Observe and heed SAFETY, CAUTION and WARNING labels
on the lift.
1. Lift must be fully lowered and
service bay clear of all personnel
before the vehicle is brought on
lift. Swing arms out to full drive-thru
position.
2. Spot vehicle over lift with left front
wheel in proper spotting dish position,
Fig. 5. Be sure vehicle wheels and/or
mud flaps clear pad end ramps.
3. Loading: DO NOT raise limousines
or pickup trucks. DO NOT raise SUV's,
vans, or other specialty vehicles not of
a unibody construction.
Before lifting vehicle be sure that:
A. Pads are in secure contact with
frame or support structure at outer
body.
B. Certain vehicles such as Camaro,
Firebird, Escort, or Chrysler "K" Cars or
others may require additional clearance under carriage
or exhaust system from contacting pad support. Use
3" high auxiliary rubber pads. Locate under frame
or support structure at outer body using vehicle
manufacturer's recommended pick up points.
Note: Allow 2 seconds between motor starts. Failure to
comply may cause motor burnout.
4. To Raise Lift:
A. Push RAISE switch on power unit, Fig. 4.
B. Stop before making contact with vehicle. Be sure
wheels and/or mud flaps clear pad end ramps.
C. Raise vehicle until tires clear the floor.
D. Stop and check pads for secure contact at vehicle
manufacturer’s recommended lift points.
E. Continue to raise to desired height only if vehicle is
secure on lift.
F. Repeat complete spotting, loading and raising
procedures if required.
H. Lower lift onto locking latches.
IMPORTANT
WARNING
WARNING
Clear area if vehicle
is in danger of falling.
©

5
B
M
W
B
M
W
B
M
W
B
M
W
Vehicle Spotting Position
Vehicle Loading Position
FRONT
LIFT
POINTS
FRONT
LIFT
POINTS
FRONT
LIFT
POINTS
FRONT
LIFT
POINTS
Pickup Truck
Perimeter Frame
Unitized Body
Stub Frame
Keep feet
clear of lift
while lowering.
©
WARNING
SAFETY
INSTRUCTIONS
Do not operate
a damaged lift.
©
SAFETY
INSTRUCTIONS
Proper maintenance
and inspection
is necessary
for safe operation.c
SAFETY
INSTRUCTIONS
Proper maintenance
and inspection
is necessary
for safe operation.c
Less than 105"
wheelbase:
position left front
wheel on approach
side of wheel dish.
105"-127"
wheelbase:
position left front
wheel in wheel
dish.
Larger than 127"
wheelbase:
position left front
wheel just forward
of wheel dish.
NOTE: Some vehicles may have the manufacturer's
Service Garage Lift Point locations identified by
triangle shape marks on it's undercarriage. Also,
there may be a label located on the right front door
lock face showing specific vehicle lift points. If the
specific vehicle lift points are not identified, refer to
the "Typical Lift Points" illustrated herein. ALWAYS
follow the operating instructions supplied with the
lift.
NOTE: This style lift is not
recommended for pickup trucks or
vehicles with truck frames.
Typical Lifting Points
Fig. 5
CAUTION
Fig. 6
Latch
Release Raise
Switch
Lowering Valve
Handle
Latch
Release
Raise
Switch
Lowering Valve
Handle
Fig. 4

6
CAUTION
Lift to be used
by trained operator
only.
©
??
?
CAUTION
Always use
safety stands when
removing or installing
heavy components. ©
The messages and pictographs shown are generic in nature and are meant
to generally represent hazards common to all automotive lifts regardless of
specific style.
Funding for the development and validation of these labels was provided by
the Automotive Lift Institute, PO Box 33116 Indialantic, FL. 32903-3116.
They are protected by copyright. Set of labels may be obtained from ALI or
its member companies.
ALI/WL101cÓ1992 by ALI, Inc.
Authorized personnel
only in lift area.
©
CAUTION
CAUTION
Use vehicle
manufacturer’s
lift points.
©
CAUTION
Use height extenders
when necessary
to ensure
good contact. ©
CAUTION
Auxiliary adapters
may reduce
load capacity.
©
If you are not completely familiar with automotive lift maintenance
procedures; STOP: Contact factory for instructions. To avoid
personal injury, permit only qualified personnel to perform
maintenance on this equipment.
• Always keep bolts tight. Check periodically.
• Always keep lift components clean.
• Always if oil leakage is observed, call local service
representative.
• Always if electrical problems develop, call local service
representative.
• Daily: Check cables and sheaves for wear. Observe for frayed
cable strands. Wipe cables with a rag to detect hard to see
small broken cable strands. Replace cables showing any
broken strands. Replace worn parts as required with genuine
Rotary parts.
• Daily: Inspect rubber pads for damage or excessive wear.
Replace as required with genuine Rotary parts.
• Daily: Inspect adapters for damage or excessive wear.
Replace as required with genuine Rotary parts.
• Monthly: Check equalizer cable tension. Adjust per lift
installation instructions. If there are no more threads available
for adjustment, replace the cable. Do not use washers to
stand off the nut to use previously used threads.
• Monthly: Lubricate locking latch shafts. Push latch handle
several times for oil to penetrate pivot points.
• Every 3 Months: Check anchor bolts for tightness. Anchors
should be torqued to 65 ft/lbs.
• Semi-Annually: Check fluid level of lift power unit and refill if
required per lift installation instructions.
• If Lift stops short of full rise or chatters, check fluid level and
bleed both cylinders per lift installation instructions.
INSPECTION and MAINTENANCE
See ANSI/ALI ALOIM booklet for periodic
inspection checklist and maintenance
log sheet.
SAFETY
INSTRUCTIONS
Do not operate
a damaged lift.
©
Read operating
and safety manuals
before using lift.
©
SAFETY
INSTRUCTIONS
The messages and pictographs
shown are generic in nature and
are meant to generally represent
hazards common to all automotive
lifts regardless of specific style.
Funding for the development and
validation of these labels was
provided by the Automotive Lift
Institute, PO Box 33116 Indialantic,
FL. 32903-3116.
They are protected by copyright.
Set of labels may be obtained from
ALI or its member companies.
C 1992 by ALI, Inc. ALI/WL101s
SAFETY
INSTRUCTIONS
Proper maintenance
and inspection
is necessary
for safe operation. c
WARNING
Clear area if vehicle
is in danger of falling.
©
The messages and pictographs shown are generic in nature and are meant
to generally represent hazards common to all automotive lifts regardless of
specific style.
Funding for the development and validation of these labels was provided by
the Automotive Lift Institute, PO Box 33116 Indialantic, FL. 32903-3116.
They are protected by copyright. Set of labels may be obtained from ALI or
its member companies.
ALI/WL101wÓ1992 by ALI, Inc.
WARNING
Position vehicle
with center of gravity
midway between
adapters.
©
WARNING
Remain clear of lift
when raising or
lowering vehicle.
©
Keep feet
clear of lift
while lowering.
©
WARNING
WARNING
Do not override
self-closing
lift controls.
©
WARNING
Avoid excessive
rocking of vehicle
while on lift.
c
MAINTENANCE INSTRUCTIONS
• Replace all caution, warning or safety
related decals on the lift if unable to read
or missing. Reorder labels from Rotary
Lift.

7
Trouble
Motor does not run.
Motor runs but will not raise lift.
Motor runs—raises unloaded lift but will
not raise vehicle.
Lift slowly settles down.
Slow lifting speed or oil blowing out filler
breather cap.
Lift going up unlevel.
Anchors will not stay tight.
Locking latches do not engage.
Locking latches do not disengage.
Lift stops short of full rise or chatters.
Remedy
1. Replace blown fuse or reset circuit
breaker.
2. Supply correct voltage to motor.
3. Repair and insulate all connections.
4. Replace switch.
5. Replace switch.
6. Replace motor.
1. Repair or replace lowering valve.
2. Tighten all suction line fittings.
3. Replace suction stub.
4. Fill tank to proper level with ISOVG32
Hydraulic Oil or Dexron III ATF.
1. Supply correct voltage to motor.
2. Clean lowering valve.
3. Replace relief valve cartridge.
4. Check vehicle weight and/or balance
vehicle weight on lift.
1. Clean check valve.
2. Clean lowering valve.
3. Repair external leaks.
1. Change oil using ISOVG32 Hydraulic Oil
or Dexron III ATF.
2. Tighten all suction line fittings.
3. Reinstall oil return tube.
1. Adjust equalizer cables to correct
tension.
2. Shim lift to level columns (Not to
exceed 1/2”). If over 1/2” break out
floor and repour per lift installation
instructions.
1. Relocate lift using a new bit to
drill holes. Reference installation
instructions for minimum spacing
requirements.
2. Break out old concrete and repour
new pads for lift per lift installation
instructions.
1. Remove covers, oil latch mechanism.
Actuate latch release handle several
times to allow oil to coat shaft.
2. Replace broken spring.
3. Adjust clamp at cable end per lift
installation instructions.
1. Replace cable.
2. Check position of cable on sheaves/
upper guides; adjust cable tension.
3. Adjust cable tension.
1. Fill tank to proper level with ISOVG32
Hydraulic Oil or Dexron III ATF.
2. Bleed lift per installation instructions.
Cause
1. Blown fuse or circuit breaker.
2. Incorrect voltage to motor.
3. Bad wiring connections.
4. Motor up switch burned out.
5. Overhead limit switch burned out.
6. Motor windings burned out.
1. Open lowering valve.
2. Pump sucking air.
3. Suction stub off pump.
4. Low oil level.
1. Motor running on low voltage.
2. Debris in lowering valve.
3. Improper relief valve adjustment.
4. Overloading lift.
1. Debris in check valve seat.
2. Debris in lowering valve seat.
3. External oil leaks.
1. Air mixed with oil.
2. Air mixed with oil suction.
3. Oil return tube loose.
1. Equalizer cables out of adjustment.
2. Lift installed on unlevel floor.
1. Holes drilled oversize.
2. Concrete floor thickness or holding
strength not sufficient.
1. Latch shafts rusted. (Usually occurs
on outside installations or in high
humidity areas such as vehicle wash
bays.)
2. Latch spring broken.
3. Latch cable needs adjustment.
1. Latch cable is broken.
2. Cable is off sheaves/upper guides.
3. Latch cable is loose.
1. Low oil level.
2. Air in hydraulic lines/cylinder.
TROUBLE SHOOTING

8
Purpose
This procedure establishes the minimum requirements for the lockout of energy that could cause injury to
personnel by the operation of lifts in need of repair or being serviced. All employees shall comply with this
procedure.
Responsibility
The responsibility for assuring that this procedure is followed is binding upon all employees and service
personnel from outside service companies (i.e., Authorized Rotary Installers, contactors, etc.). All employees
shall be instructed in the safety significance of the lockout procedure by the facility owner/manager. Each
new or transferred employee along with visiting outside service personnel shall be instructed by the owner/
manager (or assigned designee) in the purpose and use of the lockout procedure.
Preparation
Employees authorized to perform lockout shall ensure that the appropriate energy isolating device (i.e.,
circuit breaker, fuse, disconnect, etc.) is identified for the lift being locked out. Other such devices for other
equipment may be located in close proximity of the appropriate energy isolating device. If the identity of the
device is in question, see the shop supervisor for resolution. Assure that proper authorization is received
prior to performing the lockout procedure.
Sequence of Lockout Procedure
1) Notify all affected employees that a lockout is being performed and the reason for it.
2) Unload the subject lift. Shut it down and assure the disconnect switch is “OFF” if one is provided on
the lift.
3) The authorized lockout person operates the main energy isolation device removing power to the
subject lift.
• If this is a lockable device, the authorized lockout person places the assigned padlock on
the device to prevent its unintentional reactivation. An appropriate tag is applied stating the
person’s name, at least 3” x 6” in size, an easily noticeably color, and states not to operate
device or remove tag.
• If this device is a non-lockable circuit breaker or fuse, replace with a “dummy” device and
tag it appropriately as mentioned above.
4) Attempt to operate lift to assure the lockout is working. Be sure to return any switches to the “OFF”
position.
5) The equipment is now locked out and ready for the required maintenance or service.
Restoring Equipment to Service
1) Assure the work on the lift is complete and the area is clear of tools, vehicles, and personnel.
2) At this point, the authorized person can remove the lock (or dummy circuit breaker or fuse) & tag
and activate the energy isolating device so that the lift may again be placed into operation.
Rules for Using Lockout Procedure
Use the Lockout Procedure whenever the lift is being repaired or serviced, waiting for repair when current
operation could cause possible injury to personnel, or for any other situation when unintentional operation
could injure personnel. No attempt shall be made to operate the lift when the energy isolating device is
locked out.
LIFT LOCKOUT/TAGOUT PROCEDURE

9
APPROVED ACCESSORIES
Item Capacity Part Number
Air/Electric Utility Box FA5911
Air/Electric Utility Box Without FRL FA5910
Filter/Regulator/Lubricator (FRL) FA5166
OPERATING CONDITIONS
Lift is not intended for outdoor use and has an operating ambient temperature range of
41º-104ºF (5º-40ºC).

10
NOTES

11
NOTES

Trained Operators and Regular Maintenance Ensures
Satisfactory Performance of Your Rotary Lift.
Replacement Parts: See installers package for parts breakdown sheet. Order
Genuine Rotary replacement parts from your nearest Authorized Parts
Distributor.
Maintenance Assistance: Contact your local Rotary distributor.
Should further assistance be required, contact Rotary Lift, at one of the phone
numbers listed below.
Certicate of Compliance
Rotary Lift is authorized to apply ETL & cETL Listing
Marks/Labels to this AC Motor. Authorization: ETL Report No.
J98007541-003, FAM. This ETL test certies that this AC Motor
complies with Underwriters Laboratories, Inc. standard
ANSI/UL 201 & CSA standard C22.2 No. 68.
SV0021 B Rev. 5/2/14
© Rotary
®, Printed in U.S.A., All Rights
Reserved. Unless otherwise indicated,
ROTARY, DOVER and all other trademarks are property of Dover Corporation and its affiliates.
Rotary World Headquarters
2700 Lanier Drive
Madison, IN 47250, USA
www
.rotarylift.com
North America Contact Information
Tech. Support: p 800.445.5438
f 800.578.5438
e [email protected]
Sales: p 800.640.5438
f 800.578.5438
e [email protected]
World Wide Contact Information
World Headquarters/USA: 1.812.273.1622
Canada: 1.905.812.9920
European Headquarters/Germany: +49.771.9233.0
United Kingdom: +44.178.747.7711
Australasia: +60.3.7660.0285
Latin America / Caribbean: +54.3488.431.608
Middle East / Northern Africa: +49.771.9233.0