Bend-Pak HD-9 User manual

1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Toll Free: [phone]
Tel: [phone]
bendpak.com
HD-9 Four-Post Lift
Installation and Operation Manual
Manual P/N 5900033 — Manual Revision H — July 2021
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
⚠
DANGER
Read the entire contents of this manual before using this product.
Failure to follow the instructions and safety precautions in this manual can
result in serious injury or death. Make sure all other operators also read
this manual. Keep the manual near the product for future reference.
By
proceeding with installation and operation, you agree that
you fully understand the contents of this manual and
assume full responsibility for product use
.
Models:
•HD-9SW
•HD-9SW-E
•HD-9SWX

Manual. HD-9SW Series Four Post Lifts, Installation and Operation Manual, Manual P/N 5900033, Manual
Revision H, Released July 2021.
Copyright. Copyright © 2021 by BendPak Inc. All rights reserved. You may make copies of this document if you
agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain
any rights to this content, and you will not use the copies for commercial purposes.
Trademarks. BendPak and the BendPak logo are registered trademarks of BendPak Inc. All other company,
product, and service names are used for identification only. All trademarks and registered trademarks mentioned
in this manual are the property of their respective owners.
Limitations. Every effort has been made to make sure complete and accurate instructions are included in this
manual. However, product updates, revisions, and/or changes may have occurred since this manual was
published. BendPak reserves the right to change any information in this manual without incurring any obligation for
equipment previously or subsequently sold. BendPak is not responsible for typographical errors in this manual.
You can always find the latest version of the manual for your product on the BendPak website.
Warranty. The BendPak warranty is more than a commitment to you: it is also a commitment to the value of
your new product. Contact your nearest BendPak dealer or visit www.bendpak.com/support/warranty for
full warranty details.Go to bendpak.com/support/register-your-product/ and fill out the online form to register
your product (be sure to click Submit).
Safety.Your product was designed and manufactured with safety in mind. However, your safety also depends
on proper training and thoughtful operation. Do not install, operate, maintain, or repair the unit without reading and
understanding this manual and the labels on the unit;
do not use your Lift unless you can do so safely!
Owner Responsibility. In order to maintain your product properly and to ensure everyone’s safety, it is the
responsibility of the product owner to read and follow these instructions:
• Follow all installation, operation, and maintenance instructions.
• Make sure product installation conforms to all applicable local, state, and federal codes, rules, and regulations,
such as state and federal OSHA regulations and electrical codes.
• Read and follow all safety instructions; keep them readily available for operators.
• Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.
• Do not operate the product until you are certain that all parts are in place and operating correctly.
• Carefully inspect the product on a regular basis and perform all maintenance as specified.
• Service and maintain the unit with approved replacement parts only.
• Keep instructions permanently with the product
and make sure all labels are clean and visible.
• Only use the Lift if it can be used safely!
Unit Information. Enter the Model Number, Serial
Number, and the Date of Manufacture from the label
on your unit. This information is required for part or
warranty issues.
Model:
Serial:
Date of Manufacture:

HD-9SW Series Four Post Lifts 3P/N 5900033 — Rev. H — July 2021
Table of Contents
Introduction 3 Installation 12
Shipping Information 4 Operation 54
Safety Considerations 4 Maintenance 57
Components 6 Troubleshooting 59
Additional Products 6 Wiring Diagrams 60
FAQs 8 Labels 61
Specifications 9 Parts Drawings 64
Installation Checklist 11 Maintenance Logs 69
Introduction
This manual describes the following BendPak Four Post Lifts:
•HD-9SW. Wide Four Post Lift with an overall width of 202 inches (17 feet), supporting Vehicles up
to 9,000 lbs (4,082 kg).
•HD-9SW-E.
Extra-wide Four-Post Lift with an overall width of 248 inches (21 feet), supporting
Vehicles up to 9,000 lbs (4,082 kg).
•HD-9SWX. Has the same overall width as the HD-9SW, but with a
higher rise and extended
Runways
, supporting Vehicles up to 9,000 lbs (4,082 kg).
This manual is mandatory reading for all users of the HD-9SW Series, including anyone who installs,
uses, maintains, repairs, or wants to know more about them.
⚠DANGER Use care when installing, operating, maintaining, or repairing this equipment; failure
to do so could result in property damage, product damage, injury, or (in very rare
cases) death. Make sure only authorized personnel operate this equipment. All
repairs must be performed by an authorized technician. Do not make modifications
to the unit; this voids the warranty and increases the chances of injury or property
damage. Make sure to read and follow the instructions in this manual and on the
labels on the unit.
Keep this manual on or near the equipment so that anyone who uses or services it can read it.
If you are having issues, refer to the Troubleshooting section of this manual for assistance.
Technical support and service is available from your dealer, on the Web at bendpak.com/support,
by email at [e-mail], or by phone at [phone], extension 196. You may
also contact BendPak for parts replacement information at [phone], extension 191; please
have the model and serial number of your unit available.

HD-9SW Series Four Post Lifts 4P/N 5900033 — Rev. H — July 2021
Shipping Information
Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect
the shipment
before you sign to acknowledge that you received it.
When you sign a bill of lading, it tells the carrier that the items on the invoice were received in good
condition.
To protect yourself, do not sign until
after
you have inspected the shipment.
If any of
the items listed on the bill of lading are missing or are damaged, do not accept the shipment until the
carrier makes a notation on the bill of lading that lists the missing and/or damaged goods.
If you discover missing or damaged goods after you receive the shipment and have signed the bill of
lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not
make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a
specific date) and that the carrier has failed to comply with your request.
It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this
happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of
lading, freight bill, invoice, and photographs, if available.
Our willingness to assist in helping
you process your claim does not make us responsible for collection of claims or
replacement of lost or damaged materials.
Safety Considerations
Read this entire manual carefully before installing or using the product .Do not
install or operate the product until you are familiar with all operating instructions and warnings. Do not
allow anyone else to operate it until they are familiar with all operating instructions and warnings. Keep
this manual on or near the product for future reference.
Read and follow the warnings and instructions on the labels on the product. Contact BendPak at
[phone] or [e-mail] if you need replacement labels or a replacement
manual.
Safety Information
The following safety information applies to the HD-9SW Series:
•BendPak recommends referring to the ANSI/ALI ALIS Standard (R2015) Safety Requirements for
Installation and Service for more information about safely installing, using, and servicing your Lift.
•The product may only be operated by authorized, trained persons.
•You
must wear OSHA-approved (publication 3151) personal protective equipment at all times
when installing, using, maintaining, or repairing the Lift: leather gloves, steel-toed boots, eye
protection, back belts, and hearing protection are
mandatory .
•When the Lift is in use, keep all body parts well away from it.
•Do not make any modifications to the Lift; this voids the warranty and increases the chances of
injury or property damage.
•Make sure all operators read and understand this Installation and Operation Manual. Keep the
manual near the Lift at all times.
•Make an inspection of the Lift
before using it. Check for damaged, worn, or missing parts. Do not
use it if you find any of these issues. Instead, take it out of service, then contact an authorized
repair facility, your dealer, or BendPak at [phone] or [e-mail].

HD-9SW Series Four Post Lifts 5P/N 5900033 — Rev. H — July 2021
•BendPak recommends making a thorough inspection of the product at least once a year.
Replace any damaged or severely worn parts, decals, or warning labels.
Symbols
Following are the symbols used in this manual:
⚠DANGER Calls attention to an immediate hazard that will result in death or severe injury.
⚠WARNING Calls attention to a hazard or unsafe practice that could result in death or severe
personal injury.
⚠CAUTION Calls attention to a hazard or unsafe practice that could result in minor personal
injury, product damage, or property damage.
NOTICE Calls attention to a situation that, if not avoided, could result in product or property
damage.
Tip Calls attention to information that can help you use your product better.
Liability Information
BendPak Inc. assumes no liability for damages resulting from:
• Use of the equipment for purposes other than those described in this manual.
• Modifications to the equipment without prior, written permission from BendPak.
•Injury or death caused by modifying, disabling, overriding, or removing safety features.
• Damage to the equipment from external influences.
• Incorrect operation of the equipment.

HD-9SW Series Four Post Lifts 6P/N 5900033 — Rev. H — July 2021
Components
The components of your Lift include:
•Power Post. The Post that holds the Power Unit.
The Power Post can be in either of two
locations
. You can tell the Power Post from the other Posts because it has two Mounting
Brackets on it. Mount the Power Unit on one of the two Mounting Brackets.
•The other three Posts. These Posts are interchangeable.
•Power Unit. Not shown. An electric/hydraulic unit that connects to an electric power source and
then provides Hydraulic Fluid to the Hydraulic Cylinder that raises and lowers the Runways.
•Powerside Runway. On the same side as the Power Post. The Powerside Runway has the
Hydraulic Cylinder and the Lifting Cables under them. The Powerside Runway
must go next to the
Power Post.
•Offside Runways. The three other Runways, do not have a Hydraulic Cylinder or Lifting Cables
under them. The two inner Runways can be moved to accommodate different Vehicle widths.
•Flex Tube. Not shown. A flexible, black tube that attaches to an opening on the Powerside
Runway on one end and attaches by the Power Unit on the other end. Used for routing the Air
Line, Return Line, and Hydraulic Hose to the Power Unit.
•Crosstubes. Goes at each end of the Lift. The Crosstubes are hollow; the Lifting Cables that
raise and lower the Runways are routed through the Crosstubes. The Crosstubes are not
interchangeable: Each Crosstube has an opening (called a ‘Window’) that faces the inside.
Make
sure to install the Lift so the
Windows open to the inside of the Lift only .
•Stop Blocks. The Inner Runways can be adjusted to fit different Vehicle widths; the Stop Blocks
prevent the two middle Runways from moving too inward. Two Stop Blocks on each Crosstube.
•Drive-up Ramps. Use them to drive onto and off of the Runways.
•Tire Stops. Located at the Front of the Lift, Tire Stops prevent the Vehicle’s front Tires from
going any further forward. Additionally, we strongly recommend chocking the Vehicle’s rear Tires.
•Safety Locks. Once engaged, they hold the Runways in position, even if the power goes out or
there is a leak in the Hydraulic Hoses. Your Lift has a column of Safety Locks in each Post, spaced
every four inches. This lets you lock the Runways at just the right height for what you want to do.
This Lift also has a backup Slack Safety system; refer to About Safety Locks for more
information.
Only leave your Lift on the ground or engaged on a Safety Lock.
•Pushbutton Air Valve. Not shown. Includes a Pushbutton that moves the Safety Locks away
from the Ladder so that they do not engage as you lower the Runways. Used only to lower the
Runways. Usually located next to the Power Post.
•Ladders. Part of the safety system, installed at the back of each Post; resembles a ladder.

HD-9SW Series Four Post Lifts 7P/N 5900033 — Rev. H — July 2021
HD-9SW model shown.
Optional Accessories
There are additional products you can use with your Lift:
•Aluminum Approach Ramps. The Aluminum Approach Ramps are a low-profile alternative to
the standard Steel Approach Ramps that come with your Lift. See the Aluminum Approach
Ramps page on the BendPak website for more information.
•Aluminum Platforms. Aluminum Platforms fill in the open space between the Lift’s two
runways, great for holding light storage items. See the Aluminum Platforms page on the
BendPak website for more information.
•Caster Kit. The Caster Kit allows you to pick up and move your Four Post Lift without needing to
disassemble it first, giving you the most out of your work space. See the Caster Kit page on
the BendPak website for more information.
•Plastic Drip Trays. Plastic Drip Trays prevent liquids from falling onto your Vehicle or work area.
See the Plastic Drip Trays page on the BendPak website for more information.

HD-9SW Series Four Post Lifts 8P/N 5900033 — Rev. H — July 2021
Frequently Asked Questions
Question: What kinds of Vehicles can I put on my Parking Lift?
Answer: Cars, trucks, SUVs; anything that fits on the Runways.
The combined weight for
both Vehicles on the Runways cannot exceed 9,000 lbs
(4,082 kg).
Q: Can any of the four Posts be the ‘Power Post’?
A: No; the only two possible locations for the Power Post are either the Front Driver-Side or the Rear
Passenger-Side. This will be explained later.
Q: Does the Lift have to be anchored in place?
A:
Yes ; this Lift is different than most Four-Post Lifts in the sense that it can raise two Vehicles on
the Runways, so you want to make sure the Lift is secured in place.
Q: How can my Lift accommodate different Vehicle widths on the Runways?
A: The two Inner Runways can be easily adjusted between narrow and wide settings; there are two
tabs in the middle of the Crosstubes to prevent the inner Runways from sliding too far inside. To
adjust the Runways, you would need to slide it over to the distance you need.
Q: Can I use my Lift to hold storage boxes instead of a Vehicle?
A: No. This is not the intended use of the Lift; do
not use it this way.
Q: How high does the ceiling have to be?
A: It depends on the height of the Vehicles you are putting on the Runways and how high you raise
the Runways. If you are going to put a tall Vehicle on the Lift and raise it all the way up, you should
check to make sure there is enough room.
Q: Does it matter if I drive my Vehicles in front first or back them in?
A: We strongly recommend driving your Vehicles in front first, because that makes it easier to center
the Vehicle’s wheels on the Runways. Also, remember to put the front wheels up against the Tire
Stops and chock the rear wheels.
Q: How many Safety Locks does my Lift have?
A: Depending on the model you have, your Lift has either 14 or 17 Safety Locks for you to use.
Q: How long can I leave a Vehicle on a raised Runway?
A: As long as you want; once the Lift is engaged on a Safety Lock, gravity holds it in position, so a
loss of power does not impact it; it is going to stay where you left it.
Always leave the
Platforms either fully lowered or engaged on a Safety Lock.
Q: Can I install my Lift outside?
A: Your Lift is approved for indoor installation and use only. Outdoor installation is prohibited.

HD-9SW Series Four Post Lifts 9P/N 5900033 — Rev. H — July 2021
Specifications

HD-9SW Series Four Post Lifts 10 P/N 5900033 — Rev. H — July 2021
Model HD-9SW HD-9SW-E HD-9SWX
Lifting capacity19,000 lbs. / 4,082 kg
aOverall width2 202" / 5,131 mm 248" / 6,300 mm 202" / 5,131 mm
bOutside length 174" / 4,418 mm 198" / 5,029 mm
cOverall length 200.5" / 5,095 mm 224.5" / 5,705 mm
dPost height 90" / 2,282 mm 102" / 2,587 mm
eMaximum rise 70" / 1,752 mm 82" / 2,090 mm
fMaximum lifting height 77" / 1,957 mm 89" / 2,262 mm
gDistance between Posts 192" / 4,877 mm 238" / 6,046 mm 192" / 4,877 mm
hRunway width 19" / 482 mm
iWidth between Runways 34.25"
min.
– 41"
max.
871 mm – 1,039 mm
jRunway length 164.5" / 4,178 mm 188" / 4,775 mm
Min. wheelbase @ rated
capacity 3
115" / 2,921 mm 135" / 3,429mm
Min. wheelbase @ 75 capacity 3100" / 2,540 mm 115" / 2,921 mm
Min. wheelbase @ 50 capacity 385" / 2,159 mm 95" / 2,413 mm
Min. wheelbase @ 25 capacity 370" / 1,778 mm 80" / 2,032 mm
Locking positions 14; spaced every 4"
/ 102 mm
17; spaced every 4"
/ 102 mm
Lifting time 55 seconds 65 seconds
Motor 220 VAC, 60 Hz, 1 Ph (special voltages available upon request)
1The combined weight for
both Vehicles on the Runways cannot exceed 9,000 lbs.
2 Overall Width is defined as the dimension outside to outside of the Baseplates. Use the Overall
Width listed here for creating chalk lines.
3 The Runways supports less weight than its rated capacity if the Vehicle’s wheelbase is shorter; this
is because the wheels are closer to the middle of the Runways, where there is less strength. For
example, the maximum weight allowed on the Lift for a Vehicle with a wheelbase of 85" is 50
percent of the Lift’s rated capacity (or 4,500 lbs when the rated capacity is 9,000 lbs).
Specifications subject to change without notice.

HD-9SW Series Four Post Lifts 11 P/N 5900033 — Rev. H — July 2021
Installation Checklist
Following are the steps needed to install your Lift. Perform them in the order shown.
☐1. Review the safety rules.
☐2. Make sure you have the necessary tools.
☐3. Plan for electrical work.
☐4. Select the installation location.
☐5. Check the Clearances.
☐6. Decide the Lift Orientation.
☐7. Unload and unpack the Lift components.
☐8. Create Chalk Line Guides.
☐9. Move the Posts into position.
☐10. Install the Crosstubes.
☐11. Learn about Safety Locks.
☐12. Install the Ladders and Top Caps.
☐13. Raise the Crosstubes.
☐14. Secure the Ladders.
☐15. Removing the Sheaves.
☐16. Install the Runways.
☐17. Route the Lifting Cables.
☐18. Read about Working with Compression Fittings and Tubing.
☐19. Install the Air Line.
☐20. Read about Thread Sealant.
☐21. Install the Return Line.
☐22. Install the Hydraulic Hose.
☐23. Install the Power Unit.
☐24. Install the Flex Tube Bracket Plate and Angle Plate.
☐25. Install the Flex Tube.
☐26. Install the Pushbutton Air Valve and connect the Air Lines.
☐27. Connect the Return Line.
☐28. Connect the Hydraulic Hose.
☐29. Contact the Electrician.
☐30. Connect to a power source (
Electrician required ).
☐31. Install the Power Disconnect Switch and Thermal Disconnect Switch (
Electrician required ).
☐32. Learn about Effective Embedment.
☐33. Anchor the Posts.
☐34. Perform final leveling.
☐35. Install the Accessories.
☐36. Lubricate the Lift.
☐37. Test the Lift.
☐38. Review the final checklist.
☐39. Leave the manual for the owner/operator.

HD-9SW Series Four Post Lifts 12 P/N 5900033 — Rev. H — July 2021
Installation
The installation process takes multiple steps. Perform them in the order listed. Read the entire
Installation section before beginning the install
; this gives you a better understanding of the
process as a whole.
⚠WARNING Only use the factory-supplied parts that came with your Lift . If you use
parts from a different source, you void your warranty and compromise the safety of
everyone who installs or uses the Lift. If you are missing parts, visit
bendpak.com/support or call [phone], extension 191.
Safety Rules
While installing this equipment, your safety depends on proper training and thoughtful operation.
⚠WARNING Do not install this equipment unless you have automotive Lift installation training.
Always use proper lifting tools, such as a Forklift or Shop Crane, to move heavy
components. Do not install this equipment without reading and understanding this
manual and the safety labels on the unit.
Only fully trained personnel should be involved in installing this equipment. Pay attention at all times.
Use appropriate tools and lifting equipment. Stay clear of moving parts.
BendPak recommends referring to the ANSI/ALI ALIS Standard (R2015) Safety Requirements for
Installation and Service for more information about safely installing, using, and servicing your Lift.
⚠WARNING You must wear OSHA-approved (publication 3151) personal protective equipment
at all times when installing, using, maintaining, or repairing the Lift: leather gloves,
steel-toed boots, eye protection, back belts, and hearing protection are
mandatory .
Using Tools
You may need some or all of the following tools:
•Rotary hammer drill or similar
•¾ inch carbide bit (conforming to ANSI B212.15)
•Hammer and crow bar
•Four-foot level
•Open-end wrench set, SAE and metric
•Socket and ratchet set, SAE and metric
•Hex key wrench set
•Medium crescent wrench, torque wrench, pipe wrench
•Chalk line
•Medium-sized flat screwdriver and needle-nose pliers
•Tape measure (25 feet or above)
•Forklift, Shop Crane, or heavy-duty rolling dolly, and two sawhorses
•12-foot ladder

HD-9SW Series Four Post Lifts 13 P/N 5900033 — Rev. H — July 2021
Selecting a Location
When selecting the location for your Lift, consider:
•Architectural plans. Consult the architectural plans for your desired installation location. Make
sure there are no issues between what you want to do and what the plans show.
•Available space. Make sure there is enough space for the Lift: front, back, sides, and above.
Refer to Specifications for measurements.
•Overhead Clearance. Check for overhead obstructions such as building supports, heaters,
electrical lines, low ceilings, hanging lights, and so on.
You do not want the Vehicles on the
Lift hitting obstructions
.
•Side Clearances. You must leave room around the Lift. Leave at least three feet (36 inches)
clear on the side of the Lift.
•Front and Rear Clearances. You must leave room around the Lift. Leave at least two feet (24
inches) clear on the Front of the Lift, and no obstructions at all at the Rear of the Lift so you can
safely drive Vehicles on and off the Runways.
•Power. You need a 220 VAC power source available for the Power Unit.
•Outdoor installations. Your Lift is approved for indoor installation and use
only .
•Floor. Only install the Lift on a flat, concrete floor; do not install on asphalt or any other surface.
The surface must be level; do not install if the surface has more than 3° of slope.
⚠WARNING Installing a Lift on a surface with more than 3° of slope could lead to injury or even
death; only install the Lift on a level floor. If your floor is not level, consider making
the floor level or using a different location.
•Shimming. If your concrete floor is not completely level, you can use Shim under the Bases of the
Posts, as needed, to level the Lift. To estimate your Shim requirements, use a transit level to check
for flatness. Use the provided Shims as necessary.
NOTICE Do not shim a Post more than half an inch using the provided Shims and Anchor Bolts.
A maximum shim of 2 inches is possible by ordering optional Shim Plates. Contact
BendPak at [phone], extension 191 to order.
•Concrete Specifications. Do not install the Lift within 6 inches of expansion seams and
cracked or defective concrete. Make sure the concrete is at least 4.25 inches thick, 3,000 psi, and
cured for a minimum of 28 days. A minimum concrete reinforcement using Welded Wire Mesh is
recommended (6 x 6 – 10 WWF).
⚠CAUTION BendPak Lifts are supplied with installation instructions and Concrete Anchors that
meet the criteria set by the current version of the American National Standard
“Automotive Lifts – Safety Requirements for Construction, Testing, and Validation”,
ANSI/ALI ALCTV. You are responsible for any special regional structural and/or
seismic anchoring requirements specified by any other agencies and/or codes such
as the Uniform Building Code (UBC) and/or International Building Code (IBC).
Be sure to check your floor for the possibility of it being a post-tension slab. In this case, you must
contact the building architect before drilling. Use ground penetrating radar may help you find the
tensioned steel.
⚠WARNING Cutting through tensioned Cable can result in injury or death. Do not drill into a
post-tension slab unless the building architect confirms you are going to hit

HD-9SW Series Four Post Lifts 14 P/N 5900033 — Rev. H — July 2021
tensioned steel or you have located it using ground penetrating radar. If colored
sheath comes up during drilling, stop drilling immediately.
•Multi-Lift installations. In a Multi-Lift layout, there must be a minimum spacing of 5 inches
from the edge of the Baseplates of the first Lift to the edge of the Baseplates on the next Lift.
⚠WARNING Installing a Lift closer than 5 inches from the next Lift compromises the holding
strength of the Anchor Bolts; make sure there is enough spacing between the Lifts.
Planning for Electrical Work
You will need to have a licensed, certified Electrician available at some point in the installation.
⚠DANGER All wiring must be performed by a licensed, certified Electrician.
Notify your Electrician in advance so that they come prepared with an appropriate Power Cord with a
Plug for connecting to the power source, a Power Disconnect Switch, and a Thermal Disconnect
Switch. Refer to Contacting the Electrician for more information.
Your Electrician needs to:
•Connect the Power Unit to an electric power source. An electric power source is
required. The Power Unit comes with a pigtail for wiring to a power source. Have your Electrician
remove the pigtail and wire from inside the Electrical Box on the Power Unit to a Power Cord and
Plug or have them wire it directly into the electrical system at the Lift location.
Note: Installing the Power Unit and connecting the Power Unit to the power source are
separate procedures and are completed at different times in the installation process. You
do not need an Electrician to install the Power Unit, but an Electrician is
required to
connect the Power Unit to the power source.
•Install a Power Disconnect Switch. Ensures you can quickly and completely interrupt
electrical power to the Lift in the event of an electrical circuit fault, emergency situation, or when
equipment is undergoing service or maintenance. Put it within sight and reach of the Lift operator.
•Install a Thermal Disconnect Switch. Ensures the equipment shuts down in the event of an
overload or an overheated motor.

HD-9SW Series Four Post Lifts 15 P/N 5900033 — Rev. H — July 2021
Selecting the Lift Orientation
Before going any further, decide how you want to orient your Lift . This decision affects
where you will place your Power Post and also the positioning of the Runways, which are
not
interchangeable.
One Runway has the Hydraulic Cylinder underneath it and is the starting point for the Lifting Cables;
the other Runways do not have anything underneath them. The Runway with the Hydraulic Cylinder is
the Powerside Runway and
must be installed next to the Power Post (which holds the Power Unit).
You can choose to position your Power Post at either the
Front Driver-Side or the Rear
Passenger-Side
, as shown below.
Important:Installers, you need to have the Lift owner make this decision no later than when
moving the Posts into position.
The drawings in this manual show the Power Post at the Rear Passenger-Side, but that does not
mean you have to. In many cases, the main factor is the location of the power source; many
customers prefer to place their Power Post (which holds the Power Unit), near the power source. If
power is not an issue, choose the option below that best fits your setup.
Top View. Drawing not to scale. Not all components are shown.

HD-9SW Series Four Post Lifts 16 P/N 5900033 — Rev. H — July 2021
Creating Chalk Line Guides
Create the Chalk Line Guides so that the outside edges of all four Posts fit into the four corners
created by the Chalk Line Guides.
See Specifications to determine the Overall Width and Outside Posts Length values for your
Lift model.
Note: Do
not use the Overall Length value; this includes the Ramps, which are not taken into
consideration for creating Chalk Line Guides.
To create Chalk Line Guides:
1. Create the Front Chalk Line where you want the Front of the Lift.
Make the Front Chalk Line longer than the Total Width setting for your Lift.
2. Create the Powerside and Offside Chalk Lines at 90° angles to the Front Chalk Line and parallel to
each other. Make the Powerside and Offside Chalk Lines longer than the Outside Posts Length
setting for your Lift model.
3. Create the Rear Chalk Line parallel to the Front Chalk Line. Make the Rear Chalk Line longer than
the Total Width setting for your Lift model.
4. Before moving the Posts into position, measure
diagonally to make sure the two diagonal
measurements are the same. This ensures your layout is correct.
Do not forget to check the diagonals.
5. When you move the Posts into position, put the corners of the Base Plates inside the corners
created by the four Chalk Lines.

HD-9SW Series Four Post Lifts 17 P/N 5900033 — Rev. H — July 2021
Unloading and Unpacking
Once the components are unloaded, they are your responsibility to move around. As the Lift includes a
number of heavy pieces, the closer you unload them to the installation location, the better off you are.
⚠CAUTION Some Lift components are very heavy; if handled incorrectly, they can damage
materials like tile, sandstone, and brick. Try to handle the Lift components twice:
once when delivered and once when moved into position. You must have a Forklift
or Shop Crane to move them into position. Use care when moving them.
⚠WARNING The Posts and Runways are delivered with stabilizing structures on each end. Be
very careful when removing these stabilizing structures; the Posts and Runways
can shift or even fall. If they fall on a person, they could cause serious injury.
At this point in the installation, we recommend removing the two Cable Sheaves on each end of the
Powerside Runway. Because of the way the Lift components are packaged, you may need to shift the
Crosstubes slightly in order to access the underside of the Powerside Runway. When you remove the
Sheaves,
keep all of the components together . You will be reinstalling them later in the
installation at the same location, using the same components.
Front of Runway: Rear of Runway (Cylinder end):
Moving the Posts into Position
Use a Forklift or Shop Crane to move the Posts, one at a time, to the inside corners of the Chalk Line
Guides.
Important: Position the Power Post at your chosen location. Remember, the Power Post can only
go in two possible locations: the
Front Driver-Side or the Rear Passenger-
Side
. The other three Posts can go at any of the remaining Post locations. Refer to
Lift Orientation for more information.
Do not stand up the Posts yet ; some of the following procedures are easier to complete if the
Posts are laying on the ground.

HD-9SW Series Four Post Lifts 18 P/N 5900033 — Rev. H — July 2021
Installing the Crosstubes
Your Lift has two Crosstubes:
•Crosstube with
Large Windows: Goes on the end of the Lift opposite of the Power Post, with
the Windows facing the inside. Holds 2 Double Cable Sheaves.
•Crosstube with
Small Windows: Goes next to the Power Post, with the Windows facing the
inside. Holds 2 Single Cable Sheaves.
Important: It is possible to install the Crosstube
incorrectly in several different ways. Take your
time now and get it right the first time.
Top View. Windows are in
the Crosstubes; drawing
shows how to properly
orient the Crosstubes.
Drawing positions the
Power Post in the
Rear
Passenger-side
location.
Drawing not to scale. Some
components not shown.
To install the Crosstubes:
1. Orient the Crosstubes in their required locations:
-Crosstube with Small Windows
must be adjacent to the Power Post.
-Both Windows
must be on the ends of the Powerside Runway and facing the inside of the
Lift.
2. Put the black Slide Blocks into place on the outside ends of each Gusset (4 Blocks per Gusset).
Align the holes in the Slide Blocks with the rods on the side of the Gusset, then press the Slide
Blocks in. Make sure the Slide Blocks are oriented so that they create a Slot when pushed in.
Top View. Drawing shows how to
correctly install two Slide Blocks
onto the Crosstube Gusset.
Not all components are shown.

HD-9SW Series Four Post Lifts 19 P/N 5900033 — Rev. H — July 2021
The four Slide Blocks on a Gusset, when put into place, create two Slots about four inches wide
and half an inch deep. There is one Slot at the top of the Gusset and a second Slot at the bottom;
the Ladder
must go through both Slots on the Gusset.
⚠WARNING If the Slide Block are not correctly installed, then the Slots for the Ladder are not
created. In such a case, the Safety Locks will not work correctly, which endangers
everyone who uses the Lift. Make sure to correctly install the Slide Blocks.
Front View. Drawing shows the Top
and Bottom Slots created by the
Slide Blocks.
Not all components are shown.
3. Lean over the two Posts at one end of the Lift (some people put them on sawhorses, some people
lay them on the ground), slide the Crosstubes into place, then carefully stand up the Posts; make
sure to put them back in their correct locations inside the Chalk Line guides.
Or
Carefully stand up the Posts, use a Forklift or Shop Crane to raise the Crosstube above the top of
the two Posts that it goes between, and then slide the Crosstube down into place.
⚠WARNING Use care when installing the Crosstubes, as the Posts are not anchored it place at
this point. Dropping or knocking over the Posts may cause permanent equipment
damage or serious personal injury. The Crosstubes and Posts are heavy; do not lift
without assistance.
4. Perform Steps 2 and 3 for the other Crosstube.

HD-9SW Series Four Post Lifts 20 P/N 5900033 — Rev. H — July 2021
About Safety Locks
Safety Locks hold the Runways in place. Once in place, Safety Locks hold the Runways in place, even
if the Power goes out or the Hydraulic Hoses break or leak. The Safety Locks are spaced every four
inches / 100 mm. Each Post has its own Ladder and set of Safety Locks.
Important: Simply raising the Runways does not engage them on the Safety Locks. You must
back the Runways down onto the Safety Locks to engage them.
⚠WARNING Safety Locks are dependent on correct installation of the Ladders. Pay careful
attention when installing the Ladders, thus ensuring correct operation of the Safety
Locks on your Lift.
The Ladders, one per Post, are steel pieces with holes spaced every four inches / 100 mm. As you
raise the Runways, the Safety Locks move into the holes in the Ladder. When you move the Runways
back down a little after passing a Safety Lock, the Safety Lock engages. Once they are engaged,
Safety Locks stay engaged until you are ready to lower the Runways.
⚠WARNING Always leave the Runways either fully lowered or engaged on their Safety Locks.
When you engage the Safety Locks at a desired height, check to make sure that all
four Safety Locks are engaged.
So how do the Runways come down if the Safety Locks are engaged? To lower the Runways, you
raise them a few inches (to get them off the Safety Locks), then
press and hold down
the pushbutton
on the Pushbutton Air Valve. While you hold down the pushbutton, the Safety Locks are moved away
from the Ladders; they cannot engage, which allows the Runways to be lowered.
Out of an abundance of caution, your Lift has a second, independent Safety Lock system called the
Slack Safety. In total, your Lift has two Safety systems:
•Primary Safety Locks: The primary system to hold up the Runways on your Lift are the Safety
Locks. When you move the Runways up, you can hear clicks as the Safety Locks go into the holes
in the Ladders. When you want to keep the Runways at a certain height, you go slightly past the
height you want, then back the Safety Locks down in to the holes in the Ladders, which engages
them.
•Slack Safety Locks: The Slack Safeties are next to the Safety Locks on the ends of the
Crosstube Gussets. They are different from the Safety Locks in that when the Cables are taut
(which they are during normal operation), they hold the Slack Safeties away from the Ladder so
that the Slack Safeties cannot engage. However, if a Cable were to break (which very rarely
happens), the Slack Safety for the broken Cable immediately engages, preventing the Runways
from falling.