Bestop Supertop Ultra User manual

Installation Instructions
Supertop Ultra
Vehicle Application:
Jeep® JL Wrangler Unlimited 2019 - Current
Part Number 54725
P1 - 54725 Rev. B 0320 Installation Instructions - Supertop Ultra © 2020 Bestop, Inc.
Installation TimeTools
Skill Level
3 - Moderately Difcult
4 hours
Safety
Glasses
Step
Ladder
Support
We’re here to help! Go to:
https://www.bestop.com
and click on Need Help?
https://www.bestop.com/video-library
10mm Socket 10mm Wrench
Ratchet
- OR -
3mm-4mm-5mm
Allen Wrenches
Phillips Screwdriver
Flat Blade Screwdriver Super Glue
T8-T20-T25-T30-T40-
T50 Torx Drivers
Before you begin installing your new Supertop Ultra,
please read all the instructions thoroughly.
For a smooth t:
For easier installation, the top should be installed at a temperature above
72°F. Below this temperature, the fabric may contract an inch or more, making
it difcult to t the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the shipping
carton. Within a few days after installation, the fabric will relax and the
wrinkles will disappear.
Do not rely in any way on the components of this
product to protect against injury or death in the event of an accident.
Never operate the vehicle in excess of manufacturer’s specications.
Read and follow, precisely, all installation instructions provided when
installing this product. Failure to do so may result in a poor t and could
place occupants of the vehicle in a potentially dangerous situation.
WEAR SEAT BELTS AT ALL TIMES
Safety glasses should be worn at all
times when installing this product.
WARNING
Installation Tips
Torque Wrench

Installation Instructions
Supertop Ultra
Vehicle Application:
Jeep® JL Wrangler Unlimited 2019 - Current
Part Number 54725
P2 - 54725 Rev. B 0320 Installation Instructions - Supertop Ultra © 2020 Bestop, Inc.
P1B - 54823 Rev. G 0416 Installation Instructions - Supertop NX Twill © 2016 Bestop, Inc.
Installation Instructions
Supertop NX Twill
Vehicle Application:
Jeep Wrangler Unlimited
2007-current
Part Number 54823

P3 - 54725 Rev. B 0320
© 2020 Bestop, Inc.
Parts List
- Required parts for installation - Page number in Installation Guide
Installation Instructions
Supertop Ultra
Vehicle Application:
Jeep® JL Wrangler Unlimited 2019 - Current
Part Number 54725
Installation Instructions - Supertop Ultra
Sections 1 to 3 Rear Door Rails, Upper and Lower; Front Door Rails
Sections 1 to 3 Parts Kit #574.62
Upper Rear Door Rail
Part #574.43 - Left
Qty. 1
Upper Rear Door Rail
Part #574.42 - Right
Qty. 1
Lower Rear Door Rail
Part #574.46 - Right
Part #574.47 - Left
Qty. 1
Pages 7 to 9 of Guide
Pages 7 to 9 of Guide
Parts Kit #574.62
M6x20mm
Flanged Button Head
Cap Screw
#517.48
Qty. 4
M8x1.25 x20mm
Flanged Button Head
Cap Screw
#573.09
Qty. 2
Lower Rear
Door Rail Grille
#579.00 - Right
Qty. 1
Lower Rear
Door Rail Grille
#579.01 - Left
Qty. 1
Upper Rear
Door Rail Grille
#578.96
Qty. 2
M8 x1.25x80
Screw
#532.23
Qty. 8
M3.5x6
Screw
#574.44
Qty. 20
M6 U-Clip
#537.49
Qty. 4
M8 Flat Washer
#515.84
Qty. 2
Front Door Rail
Part #574.32 - Right (shown)
Part #574.33 - Left
Qty. 1 of each

P4 - 54725 Rev. B 0320
© 2020 Bestop, Inc.
Installation Instructions
Supertop Ultra
Vehicle Application:
Jeep® JL Wrangler Unlimited 2019 - Current
Part Number 54725
Installation Instructions - Supertop Ultra
Parts List
- Required parts for installation - Page number in Installation Guide
Sections 4 to 6 Sport Bar Brackets, Tailgate Bar Retainers, Lift Assist
Sections 7 to 9 #6 Bow, #5 Bow, #5 Bow Pivot Brackets, Side Bow Assemblies
#6 Bow Assembly
Part #589.25
Qty. 1
#5 Bow
Part #593.55
Qty. 1
Sport Bar Mounting Brackets
Part #590.02 - Right
Part #590.03 - Left
Qty. 1 of each
Pages 10 to 12 of Guide
Pages 13 to 15 of Guide
Tailgate Bar Retainers
Part #575.39 - Left
Part #575.38 - Right
Qty. 1 of each
Lift Assist Assembly
Part #589.98 - Right
Part #589.99 - Left
Qty. 1 of each
#5 Bow Pivot Bracket
Part #589.19 - Left (shown)
Part #589.18 - Right
Qty. 1 of each
Side Bow Assemblies
Part #585.72 - Left (shown)
Part #585.73 - Right
Qty. 1 of each

P5 - 54725 Rev. B 0320
© 2020 Bestop, Inc.
Installation Instructions
Supertop Ultra
Vehicle Application:
Jeep® JL Wrangler Unlimited 2019 - Current
Part Number 54725
Installation Instructions - Supertop Ultra
Parts List
- Required parts for installation - Page number in Installation Guide
vSections 10 to 12 Rear Door Rail Covers, #4 Bow, #3 Bow, #2 Bow
Sections 13 to 25 #1 Bow-Fabric Deck, Foam Seals, Tailgate Bar, Windows
Pages 16 to 18 of Guide
Pages 19 to 31 of Guide
#3 Bow
Part #583.01
Qty. 1
Foam Seals
Part #573.20 (right)
Part #573.21 (left)
Qty. 1 of each
#2 Bow
Part #582.99
Qty. 1
#1 Bow-Fabric Deck
Part #592.88
Qty. 1
Tailgate Bar
Part #575.33
Qty. 1
#4 Bow
Part #583.03
Qty. 1
Parts Kit #585.93
Rear Door Rail Covers
Part #589.48 - Right
Part #589.49 - Left (shown)
Qty. 1 of each
M6 x1.0 x 10mm
Flanged Allen Screw
Part #572.83
Qty. 4
Quarter Windows
Left and Right
Qty. 1 of each
Rear Window
Qty. 1

P6 - 54725 Rev. B 0320
© 2020 Bestop, Inc.
Installation Instructions
Supertop Ultra
Vehicle Application:
Jeep® JL Wrangler Unlimited 2019 - Current
Part Number 54725
Installation Instructions - Supertop Ultra
Parts List
- Required parts for installation - Page number in Installation Guide
All Sections Small Parts Kit #587.70 Multiple Pages
Parts Kit #587.70
M8 Shoulder Screw
Part #586.72
Qty. 2
T30 Torx
Shoulder Screw
Part #308.65
Qty. 2
Sheet Metal
Screw
Part #393.79
Qty. 17
M6x1.0 x 25
Flanged Torx Screw
Part #535.23
Qty. 12
M6 x1.0x 30
Flanged Torx Screw
Part #533.19
Qty. 8
Thick Plastic Bushing
Part #570.42
Qty. 2
Thin Plastic Bushing
Part #532.78
Qty. 2
M6 Flanged Nut
Part #591.47
Qty. 6
Screw-Binding Barrel
Part #599.01
Qty. 2
Lift Assist Tie-Down Strap
Part #590.76
Qty. 2
Grommet
Part #543.75
Qty. 2
M8x1.25x35
Button Head
Socket Cap
Screw/Washer
Part #532.17
Qty. 2
M8x1.25x28
Button Head
Socket Cap
Screw/Washer
Part #534.24
Qty. 4
M6 x1.0 x 10mm
Flanged Allen Screw
Part #572.83
Qty. 4

P7 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
Page 7
Installation Instructions - Supertop Ultra
Section 1 Assemble Rear Door Rails
Left Side Shown
Step 1 537.49 574.42 574.43 574.46 574.47 517.48
Step 2
Step 1
Step 2
Tools
Attach the two (2) U-Clips #537.49
to the Upper Rear Door Rails
#574.42 (right) and #574.43 (left) in
the positions indicated. Make sure
to have the threaded barrel
of each U-Clip facing up.
Attach the Upper Rear Door Rail
#574.42 (right) to the Lower Rear
Door Rail #574.46 (right).
Attach the Upper Rear Door Rail
#574.43 (left) to the Lower Rear
Door Rail #574.47 (left).
Use two (2) #517.48 Button Head
Cap Screws (can be found in Small
Parts Kit #574.62) per assembly.
Screws thread up from the bottom
into the U-Clips.
Hardware
Upper Rear Door Rail
Part #574.42 - Right
Part #574.43 - Left
Qty. 1 of each
Lower Rear Door Rail
Part #574.46 - Right
Part #574.47 - Left
Qty. 1 of each
M6x20mm
Flanged Button Head
Cap Screw
#517.48
Qty. 4
4mm
Allen Wrench
M6 U-Clip
#537.49
Qty. 4

P8 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
Page 8
Installation Instructions - Supertop Ultra
Attach Grilles to Rear Door Rail Assemblies
Section 2
Attach the Upper Rear Door Rail Grilles
#578.96 to each Rear Door Rail Assembly
using ve (5) #574.44 screws for each grille.
These grilles are the same on each side.
Attach the Lower Rear Door Grille #579.00
(right) to the Right Rear Door Rail Assembly,
using ve (5) #574.44 screws for each grille.
Attach the Lower Door Rail Grille #579.01
(left) to the Left Rear Door Rail Assembly,
using ve (5) #574.44 screws for each grille.
Step 1
Step 1
Tools
579.00 579.01 578.96 574.44
T8 Torx Driver
Hardware
Lower Rear
Door Rail Grille
#579.00 - Right
Qty. 1
Lower Rear
Door Rail Grille
#579.01 - Left
Qty. 1
Upper Rear
Door Rail Grille
#578.96
Qty. 2
M3.5x6
Screw
#574.44
Qty. 20

P9 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
Page 9
Installation Instructions - Supertop Ultra
Attach Door Rail Assemblies
Section 3
Attach the Front Door Rails to the Jeep.
1Place each Front Door Rail #574.32
(left) and #574.33 (right) on the Jeep,
aligning the rail brackets with the through-
holes in the Jeep sport bar.
2Secure each Front Door Rail to the
sport bar using two (2) M8x1.25x80
Socket Cap Screws #532.23.
Insert the screws from the bottom and
tighten.
Attach the Rear Door Rail Assemblies to the Jeep.
Place each Rear Door Rail Assembly onto the Jeep
just behind the rear door.
Align the hole in the lower portion of the Assembly
with the threaded hole in the Jeep belt rail, the
alignment pin on the bottom of the Assembly with
the receiving hole in the top of the belt rail, and the
two integral brackets along the top of the Assembly
with the through-holes in the Jeep Sport Bar.
Insert two (2) M8x1.25x80 Screws #532.23 up from
the bottom of the integral brackets and tighten.
Use one (1) M8x1.25x20 screw #573.09 and one
(1) M8 Flat Washer #515.84 on each Assembly to
secure the Assembly to the Jeep belt rail.
Step 1 Step 2
Step 2
Tools
Step 1
532.23 532.23573.09 515.84 574.32 574.33
M8 x1.25x80
Screw
#532.23
Qty. 8
Rear Door Rail
Assemblies
Qty. 2
Hardware
1
2
Front Door Rail
Part #574.33 - Left
Part #574.32 - Right
Qty. 1
M8 x1.25x20
Screw
#573.09
Qty. 2
T40 Torx Driver
M8 Flat Washer
#515.84
Qty. 2

P10 - 54725 Rev. B 0320 © 2020 Bestop, Inc.
Page 10
Installation Instructions - Supertop Ultra
Remove Trim Panels; Attach Brackets to Sport Bar Downtubes
Section 4
Snap off the trim panel on the rear downtube of the
Sport Bar on each side. Attach the Sport Bar Mounting Brackets
#590.02 (right) and #590.03 (left) to the Sport
Bar downtubes as shown, using two (2) #534.24
M8 x1.25 x 28 Button Head Socket Cap Screw/
Washers per bracket.
Attach brackets to both left and right side sport bar
rear downtubes.
Step 1 Step 2
Step 2
Tools
Step 1
590.02 590.03
Hardware
Sport Bar Mounting
Brackets
Part #590.02 - Right
Part #590.03 - Left
Qty. 1 of each
T40 Torx Driver
M8x1.25x28
Button Head
Socket Cap
Screw/Washer
Part #534.24
Qty. 4