BFT ICARO SMART AC A2000 User manual

ACTUATOR FOR RACK SLIDING GATES
Caution! Read“Warnings”inside carefully!
INSTALLATION AND USER’S MANUAL
ICARO SMART AC A2000 ICARO ULTRA AC A2000 ICARO VELOCE SMART AC A 1000/2000 ICARO VELOCE SMART AC A2000 STEEL ICARO SMART AC A2000 120V ICARO VELOCE SMART AC A1000 120V
D814276 0AA00_01 19-01-21

USER’S MANUAL: MANUAL MANOURVE
A
FIG. 2
H
(180°)
OPEN
B C D
CLOSE
(180°)
F
EG
click
ON
OFF
2 - ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V
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INSTALLAZIONE VELOCE-QUICK INSTALLATION-INSTALLATION RAPIDE
SCHNELLINSTALLATION-INSTALACIÓN RÁPIDA - SNELLE INSTALLATIE
ITALIANO ENGLISH FRANÇAIS DEUTSCH ESPAÑOL
NEDERLANDS
C
20mm + “ X”
“X =”
> 29mm
2x0.5mm
2
3x1.5mm
2
RG58
3x1.5mm
2
3x1.5mm
2
5x0,5mm
2
2x1.5mm
2
V2
3,9 mm
13 mm
V2
1 2 3
click
> 3mm
C1
BA
EXAMPLE CABLE ARRANGEMENT PREPARATION FOR MOTOR
Rack
MOUNTING THE MOTOR
ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V - 3
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Y
Y
D1
E1
E2
D
F
1
2
MAX 24 mm
MAGNETO
M4
10
4.3
MOUNTING DRIVE ACCESSORIES,
FASTENING LIMIT SWITCH BRACKETS (RH/LH)
TERMINAL BOARD WIRING
only for:
ICARO SMART AC A2000 / ICARO VELOCE SMART AC A 1000/ ICARO VELOCE SMART AC A2000/A2000 STEEL
Only For: ICARO ULTRA
4 - ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V
D814276 0AA00_01

G
J K1K
L
CFZ
37
30
12
28
22
22
CVZ
HI
278
168 110
282
369
R 20
90
226
R 20
56.531.5
270
2222
212.557.5
40
10760
11
178
Z25 Øp100
Z18 Øp72
65
152
Min. 127 mm (Z18) Min. 141 mm (Z25)
20
Min. 94 mm
2mm
NO OK
26 226
215
26
3535
55
35
26.5
10.8
39
22
10.8
186.6
Min. 127 mm (Z18) Min. 141 mm (Z25)
20
Min. 94 mm
2mm
ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V - 5
D814276 0AA00_01

Q
O
P3
3,5 mm
16 mm
V1
M B N
M
c
121110
M
V2
3,9 mm
13 mm
V2
≥20 mm
Min. 50 mm N
P
3
21
click
A
L N GND
JP1
GND
P2
A
P1
V1
10
L N
11 12 20 21 26
60
JP32
61
62 63 6465 70 71 727374 75 76 7778
27 40 4142 43 50 51 52
Y
GND
41 42 43 41 42 43
N R M N R M M B N
BROWN BLUE BLACK
R M N
RED BROWN BLACK
Unlocking sensor
ICARO SMART AC A2000
ICARO ULTRA AC A2000
ICARO VELOCE SMART AC A1000 / ICARO
VELOCE SMART AC A2000/A2000 STEEL
6 - ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V
D814276 0AA00_01

INSTALLATION MANUAL
1) FOREWORD
The actuator oers ample installation versatility, thanks to the extremely
low position of the pinion, the compactness of the actuator and to the
height and depth which can be very easily adjusted. It is equipped with an
clutch unit between motor shaft and worm screw in an oil bath to guarantee
greater safety. Manual emergency operation is extremely easy to perform
using just a lever.
Thegatestopiscontrolledbyelectromechanicalend-of-strokemicroswitches
or,forverycoldareas,byproximitysensors (ICAROULTRAACA2000/ICARO
VELOCESMARTACA1000/ICAROVELOCESMARTACA2000/A2000STEEL).
The control board can be built-in or installed onto a separate cabinet.
“Installation must be carried out by qualied personnel (professional
installer, according to EN 12635), in compliance with Good Practice
and current code”
For ICARO VELOCE SMART AC A 1000/ ICAROVELOCE SMART AC A2000/
A2000 STEEL:
WARNINGS - Protect the dangerous rims according to the provi-
sions of the EN12453 regulation, applying active edges and using
the SAFE1 and SAFE2 inputs.
For obstacle detection, apply a safety edge: ASO SENTIR EDGE 115SK /
BIRCHER EP45x99A1 (NOT SUPPLIED)
2) TECHNICAL SPECIFICATIONS
MOTOR
Power supply/
Motor
ICARO SMART AC A2000
ICARO ULTRA AC A2000
ICARO VELOCE SMART AC A 1000
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
220-230V 50/60 Hz
ICARO SMART AC A2000 120V
ICARO VELOCE SMART AC A1000 120V
110-120V 50/60 Hz
Power input 750W
Pinion module
ICARO SMART AC A2000/ICARO ULTRA AC A2000
4 mm (18 or 25 teeth)
ICARO VELOCE SMART AC A 1000
4 mm (25 teeth)
ICARO VELOCE SMART AC A1000 120V
4mm (18 teeth )
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
4m/min (18 teeth)
Leaf speed
ICARO SMART AC A2000/ICARO ULTRA AC A2000
9m/min (18 teeth)
ICARO SMART AC A2000 V
12m/min (25 teeth)
ICARO VELOCE SMART AC A 1000
25m/min (25 teeth)
ICARO VELOCE SMART AC A1000 120V
18m/min (18 teeth)
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
18m/min (18 teeth)
Max. leaf weight
ICARO SMART AC A2000/ICARO ULTRA AC A2000
with pinion Z18 20.000 N( ≈2000 kg)
ICARO SMART AC A2000 V
ICARO VELOCE SMART AC A 1000
with pinion Z25 10.000 N( ≈1000 kg)
ICARO VELOCE SMART AC A1000 120V
with pinion Z18 10.000 N (≈1000kg)
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
with pinion Z18 20.000 N (≈2000kg)
Max. torque 40Nm
Impact reaction IObstacle detection device (Encoder)
Lubrication ERGOIL
Manual operation Lever-operated mechanical release
Type of use very intensive
Environmental
conditions from -15°C to +55°C
Protection rating
ICARO SMART AC A2000
ICARO SMART AC A2000 120V
ICARO VELOCE SMART AC A 1000
ICARO VELOCE SMART AC A1000 120V
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
IP24
ICARO ULTRA AC A2000
IP55
Noise level <70dBA
Operator weight 25 kg
Dimensions See Fig. G
3) TUBE ARRANGEMENT Fig.A
Install the electrical system referring to the standards in force for electrical
systems CEI 64-8, IEC 364, harmonization document HD 384 and other
national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
• Makeaholeinthegroundtoaccommodatetheconcretepad,withanchors
embedded in the base plate for fastening the gearbox assembly, keeping
to the distances featured in FIG.B.
• To keep the base plate in the right position during installation, it may be
useful to weld two iron plates under the track to which the anchors can
then be welded (FIG.I).
5) MOUNTING THE MOTOR FIG.C-C1
6) MOUNTING DRIVE ACCESSORIES FIG.D-D1
7) RACK CENTRING WITH RESPECT TO PINION FIG.J-K1-L
DANGER-Weldingmustbeperformedbyacompetentpersonissued
with the necessary personal protective equipment as prescribed
by the safety rules in force FIG.K.
8) FASTENING LIMIT SWITCH BRACKETS FIG. E1-E2
The runners must lock the gate before this intercepts the mechanical
backstopsplaced onthetrack.Theclosing end-of-strokerunner adjustment
must be made in such a way as to leave a clearance of approximately 50mm
between the gate and the xed swing leaf, as prescribed by the current
safety standards, otherwise t an electric edge at least 50mm thick FIG.N.
9) STOPS FIG.M
DANGER -The gate must be tted with mechanical stops to
halt its travel both when opening and closing, thus preventing the gate
from coming o the top guide. Said stops must be fastened rmly to
the ground, a few centimetres beyond the electric stop point.
10) MANUAL RELEASE (See USER GUIDE -FIG.2-).
Warning Do not JERK the gate open and closed, instead push it GENTLY
to the end of its travel.
--------------------------------------------------------------------------------------------------------------------
11) TERMINAL BOARD WIRING Fig. F-O
Once suitable electric cables have been run through the raceways and
the automated device’s various components have been fastened at the
predetermined points, the next step is to connect them as directed and
illustrated in the diagrams contained in the relevant instruction manuals.
Connect the live, neutral and earth wire (compulsory). The mains cable must
be clamped in the relevant cable gland (FIG.O-ref.P1), and the accessories’
wires in the cable gland (FIG.O-ref.P2), while the earth wire with the yellow/
green-coloured sheath must be connected in the relevant terminal (FIG.O-
ref.GND).
FIG.O-ref.P3: limit switch wiring.
12) SEE THE CONTROL UNIT’S USER GUIDE FOR
INFORMATION ON SETTING THE MOTOR’S PARAMETERS
13) FASTENING THE COVER Fig. Q
14) WARNING!
Do not loosen or tighten the mechanical clutch nut (FIG.P).
8 - ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V
D814276 0AA00_01