Black Horse Model BH129 User manual

SPECIFICATION
Instruction Manual book


Wingspan : 2,200 mm 86.61 in.


Length : 1,760 mm 69.29 in.


Weight : 7.4 kg 16.28 Lbs.
Partslistingrequired(notincluded)


Radio : 07 channes.


Servo : 09 Standard high torque servos.


Engine : O.S GT 22-33 CC Gas.
MadeinVietnam.
Item code:BH129

2
JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manualthoroughlybeforestartingassemblyofyour JodelRobinDR400.Usethepartslistingbelow
to identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
proceduresdesignedtohelpthenewpilotonhiswaytosuccessfulR/Cflight.Theywillalsobeable
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modellingknife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
Some more parts.
HARDWAREPACK
COWLING.
Landinggear.....
Toavoid scratching your new airplane, do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the air-
craftand to protect the table. Keep a coupleof
jars or bowls handy to hold the small parts af-
ter you open the bag.
Pleasetrialfitalltheparts.Makesureyouhave
the correct parts and that they fit and are
alignedproperly beforegluing!This willassure
proper assembly.Jodel Robin DR400 ARF is
handmadefromnatural materials,every plane
is unique and minor adjustments may have to
be made. However, you should find the fit su-
perior and assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the follow-
ing:paintthinner,C/Aglueaccelerator,C/Aglue
debonderandacetone. Donot letthese chemi-
cals come in contact with the colors on the
covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installedrudder.
(1) Horizontal stabilizer with pre-
installedelevator halves.
SUGGESTION.
NOTE.

3
JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Caution: this model is not a toy!
Ifyouare a beginner to this type of powered model, please ask an experienced model flyerfor help
and support. If you attempt to operate the model without knowing what you are doing you could
easily injure yourself or somebody else. Please keep your safety and well-being in mind at all
times.
Important: before you start construction
Even if you have already built a large number of RC models please read right through these
instructions and check all the kit components against the parts list. We have taken great trouble to
keep construction as simple as possible, without making any compromises in the area of safety.
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather
conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a
component. These minor faults are in the nature of film-covered built-up wooden structures, and
can easily be corrected using a heat gun, as commonly used for modelling.
Creases: Blow warm air over the area and rub down with a soft cloth.
Wing warp: Hold the panel twisted gently in the opposite direction to the warp, and apply
warm air to remove the creases from the covering.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the
film may melt and holes may be formed.
This model is highly pre-fabricated and can be built in a very short time. However, the work which
youhave to carry out is important and must be donecarefully.The model will only be strong and fly
well if you complete your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent
them shaking loose: just squirt white glue into the hole and fit the screw.
+ This is not a toy
+ Be sure that no other flyers are using your radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from children and pets.
+ Wear safety glasses.
+The glow plug clip must be securely attached to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from the propeller.
+ Do not start the engine if people are near. Do not stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller only. Do not reach around the spinning pro-
peller.
SAFETY PRECAUTION.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
REPLACEMENT LARGE PARTS
5. Fuel tank.
REPLACEMENT SMALL PARTS
9.Plasticpartsforelevatorandrudder pushrod.
7.Antenna
4. Wheels.
1.Oleostrutslandinggear.
2.Oleostrut nose gear.
3a.Wheelpant(Right)
6.Spinner.
F1.Aluminium tube wing.
E. Rudder G. Decal sheets.
A.Cowling.
B.Wingpanel(B1&B2).
C.Fuselage.
D.Horizontal stabilizer. F2.Aluminium tube horizontal stabilizer.
3b.Wheelpant(Left )
3c.Wheelpant(nose)
8a.Fairingplasticfor wing (right).
8b.Fairingplasticforwing (Left).
K.Pilot
1. 2.
4x15mm. 4x15mm.
4. 4.
5.
7.
8a.
6.
5x40mm.
3a.
3c.
9.
4x8mm.
3b.
4x8mm.
3x20mm.
8b.
B2. B1.
C.
A. F1.
E.
D2. D1.
G.
F2.
A. B.
K

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
1) Install the rubber grommets and brass
eyelets onto the aileron servos.
2. Using a modeling knife, remove the cov-
ering servo tray.
1.INSTALLING THE AILERON SERVOS.
Bottom side
Aileron
Top side
Remove
covering.
4.Drill 1,5mm pilot holes through the block
of wood for each of the four mounting screws
provided with the servo.
Install servo into aileron servo tray as same
as picture below.
Electric wire
Thread
Servo tray.
I. AILERON.
3) Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, re-
move the masking tape and the servo lead
from the thread.
Secure.
Servo tray.
Servo tray.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Aileroncontrolhorn
Repeat the procedure for the other wing
half.
Secure
A+B Epoxy
PLUS glue
AB
INSTALLINGTHEAILERONCONTROLHORN.
A+B Epoxy
PLUS glue
Installing the aileron linkages as pictures
below.
INSTALLING THE AILERON
LINKAGES.
2x10mm.
Repeat the procedure for the other wing
half.
Control horn of
theaileron.
M3
M3 lock nut
70mm
3x15 mm

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Secure.
Repeat the procedure for the other wing
half.
II. FLAP SERVO.
1.INSTALLING THE FLAP SERVOS.
Thread
Electric wire
Secure.
2x10mm.
Flap

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Installing the flap linkages as pictures
below.
A+B Epoxy
PLUS glue
3. INSTALLING THE FLAP
LINKAGES.
Flap control
horn.
Flap controlhorn
2.INSTALLING THE FLAP CONTROL HORN.
M3
M3 lock nut
70mm
3x15 mm
Secure.
4x12mm

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Repeat the procedure for the other wing
half.
Flap
Aileron
Secure
4x15mm 4x15mm
4x8mm
5x40mm
PARTSREQUIRED
MAIN GEAR INSTALATION.
4x15mm 4x8mm
4x 15mm

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Secure.
4x8mm
Secure.
Drill a hole
7mm
hole 7mm
5x 40mm

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Repeat the procedure for the other gear.
Bottom side.
Secure
Secure.
Drill a hole
5mm diameter
Secure.
See pictures below:
INSTALLING THE ENGINE MOUNT.
5x70mm

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
INSTALLING THE THROTTLE CABLE.
1. Install one adjustable metal connector
through the third hole out from the center of
one servo arm, enlarge the hole in the servo
arm using a 2mm drill bit to accommodate the
servo connector. Remove the excess mate-
rial from the arm.
After installing the adjustable metal con-
nector apply a small drop of thin C/A to
the bottom nut. This will prevent the con-
nector from loosening during flight.
Front view.
Throttle cable.
ThrottleServo.
Cutoff theexcess cable.
Throttle cable.
4.Carefully bend the third nylon tube down
ata 45degreeangle (usinga cigarette lighter).
This tubewill be venttubeto the fueling valve.
3.Carefully bend the second nylon tube up
ata 45degreeangle (usinga cigarette lighter).
This tube will be the vent tube to the muffler.
INSTALLING THE STOPPER ASSEMBLY
1.Thestopperhas been pre-assembled at
the factory.
2.Using a modeling knife, cutonelength of
siliconfuelline(thelengthofsiliconfuellineis
calculated by how the weighted clunk should
restabout 8mm away from the rear of thetank
andmove freely inside the tank).Connectone
end of the line to the weighted clunk and the
otherend to the nylon pick up tube in the stop-
per.
FUEL TANK.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
belowthe top surface of the tank. It should not
touch the top of the tank.
Tygon gas tubing not included.
Vent tube Fuel pick- up tube
Fuelfill tube
5) Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
amodeling knife. If flashing is present, make
sure none of it falls into the tank.
6) When satisfied with the alignment of
thestopperassemblytightenthe 3mmx 20mm
machine screw until the rubber stopper ex-
pandsand sealsthetank opening.Donot over
tighten the assembly as this could cause the
tank to split.
7) Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
8) Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible,the frontofthe tank shouldjust about
touch the back of the firewall.
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
througheasily.
9) To secure the fuel tank in place, apply a
bead of silicon sealer to the forward area of
thetank, where itexitsthe fuselage behindthe
enginemountingbox andto therear ofthetank
at the forward bulkhead.
Do not secure the tank into place perma-
nently until after balancing the airplane. You
may need to remove the tank to mount the
battery in the fuel tank compartment

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
M2
pushrod choke.
pushrod choke.
Left side.
Rightside.
Tie wrap.
Fueltank.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Bottom side.
Front view.
INSTALLING THE NOSE GEAR.
See pictures below:
3x 20mm
4x8mm
5x 40mm
3x20mm
Secure.
Silicon

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Secure
Drill a hole
7mm.
5x40mm
Secure.
Servo nose
gear.
Secure.
INSTALLING THE SERVO NOSE GEAR.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
Servo nose gear.
Pull-Pull cable
wire.
Pull-Pull cable
wire.
Pull-Pull cable
wire.
cut off the
excess cable.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
1. Slide the fiberglass cowl over the en-
gineand line uptheback edge ofthecowl with
the marks you made on the fuselage.
2. While keeping the back edge of the
cowl flush with the marks, align the front of
thecowlwiththe crankshaftof theengine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
3. Slide the cowl back over the engine
andsecure it in place using four woodscrews.
See picture below.
4. Installthemufflerandmufflerextension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
andfuel filler valve.
COWLING.
Top side
bottom side.
Left side.
Trim and cut.
Leftwing.
Bottom side.
Drill a hole
2.5mm

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
3 x 12mm
Secure
Machine screw
Installthe spinnerbackplate,propeller and
spinner cone. The spinner cone is held in
placeusing two 3mm x 8mmmachinescrews.
Front view.
INSTALLING THE SPINNER.
Secure.
Secure.

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JODEL ROBIN DR400 - Item code: BH129 . INSTRUCTION MANUAL
2. Mount the servo to the tray using the
mountingscrews providedwithyour radio sys-
tem.
1. Install the rubber grommets and brass
colletsintotheelevatorservo.Testfitthe servo
into the servo tray.
ELEVATOR SERVO INSTALLATION.
Elevatorservo
Horizontalstabilizer installation .
See picture below.
Elevatorservo
Elevatorservo
Secure
Elevator control horn install as same as the
way of aileron control horn. Please see pic-
tures below.
Controlhornofelevator
ELEVATOR CONTROL HORN INSTALLA-
TION.
4x12mm
HORIZONTALSTABILIZER
INSTALLATION.