Black Horse Model CORSAIR Owner's manual

SPECIFICATION



 Wingspan : 1,740 mm 68.50 in.



 Length : 1,440 mm 56.69 in.



 Weight : 4.4 kg 9.68 Lbs.



 Radio : 06 channels.



 Servo : 09 servos + 2 mini servos(wheel door).



 Engine : 120 - 4 stroke.

O.S GT 22CC Gas

Instruction Manual book

Made in Vietnam.

Item code:BH77

CORSAIR - Item code: BH77 . Instruction Manual

This instruction manual is designed to help you build a great flying aeroplane. Please read this

manual thoroughly before starting assembly of your CORSAIR. Use the parts listing below to identify

all parts.

WARNING

Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is

capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU

ASSUME ALL RISK & RESPONSIBILITY.

If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplier

and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training

procedures designed to help the new pilot on his way to successful R/C flight. They will also be able

to advise on any insurance and safety regulations that may apply.

TOOLS & SUPPLIES NEEDED

1Thick cyanoacrylate glue.

130 minute epoxy.

15 minute epoxy.

1Hand or electric drill.

1Assorted drill bits.

1Modelling knife.

1Straight edge ruler.

12mm ball driver.

1Phillips head screwdriver.

1220 grit sandpaper.

190° square or builder’s triangle.

1Wire cutters.

1Masking tape & T-pins.

1Thread-lock.

1Paper towels.

Some more parts.

HARDWAREPACK

COWLING.

Landing gear.....

To avoid scratching your new airplane, do not

unwrap the pieces until they are needed for

assembly. Cover your workbench with an old

towel or brown paper, both to protect the air-

craft and to protect the table. Keep a couple of

jars or bowls handy to hold the small parts af-

ter you open the bag.

Please trial fit all the parts. Make sure you have

the correct parts and that they fit and are

aligned properly before gluing! This will assure

proper assembly. CORSAIR ARF is hand made

from natural materials, every plane is unique

and minor adjustments may have to be made.

However, you should find the fit superior and

assembly simple.

The painted and plastic parts used in this kit

are fuel proof. However, they are not tolerant

of many harsh chemicals including the follow-

ing: paint thinner, C/A glue accelerator, C/A glue

debonder and acetone. Do not let these chemi-

cals come in contact with the colors on the

covering and the plastic parts.

PARTS LISTING

FUSELAGE ASSEMBLY

1(1) Fuselage.

WING ASSEMBLY

1(1) Right wing half with pre-installed

aileron.

1(1) Left wing half with pre-installed

aileron.

Tail section assembly

1(1) Vertical stabilizer with pre-

installed rudder.

1(1) Horizontal stabilizer with pre-

installed elevator halves.

SUGGESTION

NOTE.

CORSAIR - Item code: BH77 . Instruction Manual

Caution: this model is not a toy!

If you are a beginner to this type of powered model, please ask an experienced model flyer for help

and support. If you attempt to operate the model without knowing what you are doing you could

easily injure yourself or somebody else. Please keep your safety and well-being in mind at all

times.

Important: before you start construction

Even if you have already built a large number of RC models please read right through these

instructions and check all the kit components against the parts list. We have taken great trouble to

keep construction as simple as possible, without making any compromises in the area of safety.

Note regarding the film covering

Minor creases or bubbles may develop in the film covering due to major fluctuations in weather

conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a

component. These minor faults are in the nature of film-covered built-up wooden structures, and

can easily be corrected using a heat gun, as commonly used for modelling.

Creases: Blow warm air over the area and rub down with a soft cloth.

Wing warp: Hold the panel twisted gently in the opposite direction to the warp, and apply

warm air to remove the creases from the covering.

Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the

film may melt and holes may be formed.

This model is highly pre-fabricated and can be built in a very short time. However, the work which

you have to carry out is important and must be done carefully. The model will only be strong and fly

well if you complete your tasks competently - so please work slowly and accurately.

When self-tapping screws have to be screwed into wood, apply a little white glue to prevent

them shaking loose: just squirt white glue into the hole and fit the screw.

+ This is not a toy

+ Be sure that no other flyers are using your radio frequency.

+ Do not smoke near fuel

+ Store fuel in a cool, dry place, away from children and pets.

+ Wear safety glasses.

+The glow plug clip must be securely attached to the glow plug.

+ Do not flip the propeller with your fingers.

+ Keep loose clothing and wires away from the propeller.

+ Do not start the engine if people are near. Do not stand in line with the side of the propeller.

+ Make engine adjustments from behind the propeller only. Do not reach around the spinning

propeller.

SAFETY PRECAUTION.

CORSAIR - Item code: BH77 . Instruction Manual

REPLACEMENT LARGE PARTS

B. Wing panel(Right&Left).

C. Fuselage.

A. Cowling.

D.Horizontal stabilizer.

F1. Aluminium tube wing.

E.Rudder

G. Decal sheets.

F2.Aluminium tube for Horizontal stabilizer.

8.Wheels.

7.Valve control.

3.Air line sets.

6.Valve one way.

4.3 way connector.

1.Air retract main gear.

5. Air tank.

12. Tail gear set.

2. Fuel tank.

9.Plastic parts of elavatorpushrod.

11. Plastic - enginemount.

REPLACEMENT SMALL PARTS

10. Air cool plastic parts.

3x15mm

5x35mm

4x30mm

3x15mm

13.Springs

CORSAIR - Item code: BH77 . Instruction Manual

1) Install the rubber grommets and brass

eyelets onto the aileron servos.

1.INSTALLING THE AILERON SERVOS.

I. AILERON.

Temporary pin to

keep hinge centered.

Assemble then apply drops of thin

C/A to center of hinge,on both sides.

Cut the covering

away from the slot.

2) Using a modeling knife, remove the cov-

ering at possition show below.

Remove

covering.

Aileron

Bottom side

FlapFlap

Flap

Aileron

Bottom side

Flap

Aileron

Top side.

CORSAIR - Item code: BH77 . Instruction Manual

4) Drill 1,6mm pilot holes through the block

of wood for each of the four mounting screws

provided with the servo.

3) Using the thread as a guide and using

masking tape, tape the servo lead to the end

of the thread: carefully pull the thread out.

When you have pulled the servo lead out, re-

move the masking tape and the servo lead

from the thread.

5. Instal servo tray with aileron servo into

the wing as same as picture below.

2x10mm.

Secure

Install aileron control horn as same

as picture below.

2.INSTALLINGTHEAILERON CONTROLHORN.

Repeat the procedure for the other wing

half.

Aileron control horn

Secure

Electric

wire

Thread

CORSAIR - Item code: BH77 . Instruction Manual

Repeat the procedure for the other wing

half.

3.INSTALLING THE AILERON

LINKAGES.

A+B Epoxy

PLUS

1. Working with the aileron linkage for now,

thread one clevis onto one of the threaded

wires.

2. Attach the clevis to the outer hole in the

control horn. Install a silicone tube on the

clevis.

3. Plug the aileron servo into the receiver

and center the servo. Install the servo arm onto

the servo. The servo arm should be perpen-

dicular to the servo and point toward the mid-

dle of the wing.

4. Locate one nylon servo arm, and using

wire cutters,remove all but one of the arms.

Using a 2mm drill bit, enlarge the third hole

out from the center of the arm to accommo-

date the aileron pushrod wire.

5. Using pliers, carefully make a 90 degree

bend down at the mark made. Cut off the ex-

cess wire, leaving about 4mm beyond the

bend.

Aileron

control horn.

A+B Epoxy

PLUS glue

Bend

CORSAIR - Item code: BH77 . Instruction Manual

6. Insert the 90 degree bend down through

the hole in the servo arm. Install one nylon

snap keeper over the wire to secure it to the

arm. Install the servo arm retaining screw and

remove the masking tape from the aileron.

1.INSTALLING THE FLAP SERVOS.

2x10mm.

Flap

Thread

Electric

wire

Flap

Cut.

finishing.

Aileron.

II. FLAP.

CORSAIR - Item code: BH77 . Instruction Manual

Secure

Repeat the procedure for the other wing

half.

Flap control horn.

2. INSTALLING THE FLAP CONTROL HORN.

A+B Epoxy

PLUS glue

Flap Control

horn.

Installing the flap linkages as pictures

below.

3. INSTALLING THE FLAP

LINKAGES.

Flap.

Bend.

CORSAIR - Item code: BH77 . Instruction Manual

Bottom side.

Flap. Aileron.

Repeat the procedure for the other wing

half.

Flap

INSTALLING SERVOS WHEELDOOR.

Flap.

Wire servo.

Cut.

Flap.

Open servo

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