Black Horse Model Extra S Owner's manual

Instruction Manual book

SPECIFICATION

Wingspan : 1,600 mm 62.99 in.

Length : 1,500 mm 59.06 in.

Weight : 4.4 kg 9.68 Lbs.

Radio : 06 channels.

Servo : 06 servos

Engine : 20 CC Gas. Speed control: 80A

Electric Motor: RIMFIRE 1.20 Radio :06 channels

Battery : 18.5-22.2V(5-6S LIPO). Propeller: 16 x 6

MadeinVietnam.

Itemcode:BH130

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

This instruction manual is designed to help you build a great flying aeroplane. Please read this

manual thoroughly before starting assembly of your EXTRA 300S. Use the parts listing below to

identify all parts.

WARNING.

Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is

capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU

ASSUME ALL RISK & RESPONSIBILITY.

IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier

and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training

proceduresdesignedtohelpthenew pilotonhiswaytosuccessfulR/C flight.Theywillalso beable

to advise on any insurance and safety regulations that may apply.

TOOLS & SUPPLIES NEEDED.

Thick cyanoacrylate glue.

30 minute epoxy.

5 minute epoxy.

Hand or electric drill.

Assorted drill bits.

Modellingknife.

Straight edge ruler.

2mm ball driver.

Phillips head screwdriver.

220 grit sandpaper.

90° square or builder’s triangle.

Wire cutters.

Masking tape & T-pins.

Thread-lock.

Paper towels.

Some more parts.

HARDWAREPACK

COWLING.

Landinggear.....

Toavoid scratching yournew airplane,donot

unwrap the pieces until they are needed for

assembly. Cover your workbench with an old

towel or brown paper, both to protect the air-

craftand toprotect thetable.Keepacoupleof

jars or bowls handy to hold the small parts af-

ter you open the bag.

Pleasetrialfitalltheparts. Makesureyouhave

the correct parts and that they fit and are

alignedproperly beforegluing!Thiswillassure

proper assembly.Extra 300S ARF is hand

made from natural materials, every plane is

unique and minor adjustments may have to

be made. However, you should find the fit su-

perior and assembly simple.

The painted and plastic parts used in this kit

are fuel proof. However, they are not tolerant

of many harsh chemicals including the follow-

ing:paintthinner,C/Aglueaccelerator,C/Aglue

debonderandacetone. Donotletthesechemi-

cals come in contact with the colors on the

covering and the plastic parts.

PARTS LISTING.

FUSELAGE ASSEMBLY

(1) Fuselage.

WING ASSEMBLY

(1) Right wing half with pre-installed

aileron.

(1) Left wing half with pre-installed

aileron.

Tail section assembly

(1) Vertical stabilizer with pre-

installedrudder.

(1) Horizontal stabilizer with pre-

installedelevator halves.

SUGGESTION.

NOTE.

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

Caution: this model is not a toy!

If you are a beginner to this type of powered

model,please askan experiencedmodelflyer

forhelp andsupport.Ifyouattempttooperate

themodel withoutknowingwhat youaredoing

you could easily injure yourself or somebody

else. Please keep your safety and well-being

in mind at all times.

Important: before you start construction

Evenifyou havealready built alarge number

ofRC modelspleaseread rightthrough these

instructions and check all the kit components

against the parts list. We have taken great

trouble to keep construction as simple as

possible, without making any compromises

in the area of safety.

Note regarding the film covering

Minor creases or bubbles may develop in the

film covering due to major fluctuations in

weather conditions (temperature, humidity

etc.); in rare cases you may even find a slight

warp in a component. These minor faults are

in the nature of film-covered built-up wooden

structures, and can easily be corrected using

a heat gun, as commonly used for modelling.

Creases: Blowwarm airoverthearea

and rub down with a soft

cloth.

Caution! do not heat the film more than is

absolutely necessary. If the air or the iron is

too hot, the film may melt and holes may be

formed.

This model is highly pre-fabricated and can

bebuilt inaveryshorttime. However, thework

which you have to carry out is important and

must be done carefully. The model will only

be strong and fly well if you complete your

taskscompetently -so pleaseworkslowlyand

accurately.

When self-tapping screws have to be

screwed into wood, apply a little white glue

to prevent them shaking loose: just squirt

white glue into the hole and fit the screw.

REPLACEMENT LARGE PARTS

Wing warp: Holdthepaneltwisted gently

in the opposite direction to

the warp, and apply warm

air to remove the creases

from the covering.

SAFETY PRECAUTION.

+ This is not a toy

+ Be sure that no other flyers are using your

radio frequency.

+ Do not smoke near fuel

+ Store fuel in a cool, dry place, away from

children and pets.

+ Wear safety glasses.

+Theglowplugclipmustbesecurelyattached

to the glow plug.

+ Do not flip the propeller with your fingers.

+ Keep loose clothing and wires away from

thepropeller.

+ Do not start the engine if people are near.

Donot standinlinewiththesideof thepropel-

ler.

+ Make engine adjustments from behind the

propeller only. Do not reach around the spin-

ningpropeller.

F1.Aluminium tube wing.

A.Cowling. C.Fuselage.

B.Wing panel(Right&Left). D.Horizontal stabilizer. E. Rudder G.Decal sheet.

F2.Aluminium tube horizontal stabilizer

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

REPLACEMENT SMALL PARTS

1) Install the rubber grommets and brass

eyelets onto the aileron servo.

2. Plastic parts for landing gear.

4. Wheels.

3. Wheel pants.

9. Fuel Tank.

8. Tail gear set.

5.Spinner.

6. Plastic parts for rudder pushrod.

1.Aluminium landing gear(Right & left).

Cutthecovering

awayfromtheslot.

Top side.

Bottom side.

Aileron.

5x40mm

3x15mm

5x40mm

4x20mm

8a 8b

3x12mm

3x15mm

7.Electric motor ply of wood .

INSTALLING THEAILERON SERVO.

I.AILERON.

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

Temporary pin to

keep hinge centered.

Assemble then apply drops of thin

C/A to center of hinge,on both sides.

3) Using the thread as a guide and using

masking tape, tape the servo lead to the end

of the thread: carefully pull the thread out.

When you have pulled the servo lead out, re-

move the masking tape and the servo lead

from the thread.

4.Drill1,5mm pilotholes through theblock

of wood for each of the four mounting screws

provided with the servo. Install servo into ai-

leron servo tray as same as picture below.

Thread.

Electric wire

Aileroncontrolhorn

Installaileroncontrolhornassame

aspicturebelow.

5. Instal servo tray with aileron servo into

the wing as same as picture below.

Repeat the procedure for the other wing

half.

Secure.

INSTALLING THE AILERON CONTROLHORN .

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

Repeat the procedure for the other wing

half.

A+B Epoxy

PLUS

A+B Epoxy

PLUS

Aileron

control horn

Installing the aileron linkages as pictures

below.

INSTALLING THE AILERON

LINKAGES.

M3 lock nut M3

60mm

Bottomside.

THERE ARE TWO OPTIONS:

1. ELECTRIC MOTOR

2. ENGINE MOUNT.

1. OPTION 1: ELECTRIC MOTOR

INSTALLING ELECTRIC MOTOR.

3x15mm

Frontview.

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

Remove

wood

Push

Drill a hole

2mm diameter

Drillahole

3mmdiameter

3x 15mm

Secure.

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

Secure.

3x15mm

Frontview.

Battery

See pictures below:

2. OPTION 2: ENGINE MOUNT.

INSTALLING THE ENGINE MOUNT.

Frontview.

Drillahole

6mmdiameter

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

ENGINE MOUNT.

5x80mm

Secure

1. Install one adjustable metal connector

through the third hole out from the center of

one servo arm, enlarge the hole in the servo

arm using a 2mm drill bit to accommodate the

servo connector. Remove the excess mate-

rial from the arm.

Throttle servo

After installing the adjustable metal con-

nector apply a small drop of thin C/A to

the bottom nut. This will prevent the con-

nector from loosening during flight.

INSTALLING THE THROTTLE PUSHROD.

Right side

EXTRA 300S- Item code: BH130 INSTRUCTION MANUAL.

INSTALLING THE STOPPER ASSEMBLY

FUEL TANK.

When the stopper assembly is installed

in the tank, the top of the vent tube should

rest just below the top surface of the tank.

It should not touch the top of the tank.

1.Thestopper hasbeen pre-assembledat

the factory.

2.Using amodeling knife,cut onelength of

siliconfuelline (thelength ofsilicon fuellineis

calculated by how the weighted clunk should

restabout 8mmaway fromtherearofthetank

andmove freelyinside thetank). Connectone

end of the line to the weighted clunk and the

otherend tothenylonpickuptubein thestop-

per.

3.Carefully bendthesecondnylontubeup

ata 45degreeangle (usingacigarettelighter).

This tube will be the vent tube to the muffler.

4.Carefully bendthethirdnylontube down

ata 45degreeangle (usingacigarettelighter).

This tubewill bevent tubeto thefuelingvalve.

Throttle servo

Secure

Throttle pushrod.

Right side

Tygon gas tubing

not included.

Vent tube Fuel pick- up tube

Fuelfilltube

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