Black Horse Model Sprinter User manual

Instruction Manual book


ElectricMotor: BL2826/06OUTRUNER


Battery:4Cells-Li-Poly-14.8v -5,000mAh.


Speed Control: 60A.


Propeller : 12 x 6.
SPECIFICATION
MadeinVietnam.


Wingspan : 1,580mm. 62.20 in.


Length : 1,265 mm. 49.80in.


Weight : 2.5kg. 5.50lbs.
PartsListingrequired(notincluded)


Radio : 4 channels


Servo : 5 servos.


Glow Engine : 46 - 55 cu.in. 2 stroke.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manual thoroughly before starting assembly of your SPRINTER. Use the parts listing below to
identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
proceduresdesignedtohelpthenew pilotonhiswaytosuccessfulR/C flight.Theywillalsobeable
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modellingknife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
Some more parts.
HARDWAREPACK
COWLING.
Landinggear.....
Toavoid scratching yournew airplane,donot
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the air-
craftand toprotectthetable.Keepacoupleof
jars or bowls handy to hold the small parts af-
ter you open the bag.
Pleasetrialfitalltheparts. Makesureyouhave
the correct parts and that they fit and are
alignedproperly beforegluing!Thiswillassure
properassembly.SPRINTERARFishandmade
from natural materials, every plane is unique
andminor adjustmentsmayhave tobe made.
However, you should find the fit superior and
assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the follow-
ing:paintthinner,C/Aglueaccelerator,C/Aglue
debonderandacetone. Donotletthesechemi-
cals come in contact with the colors on the
covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installedrudder.
(1) Horizontal stabilizer with pre-
installedelevator halves.
SUGGESTION.
NOTE.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
+ This is not a toy
+ Be sure that no other flyers are using your
radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from
children and pets.
+ Wear safety glasses.
+Theglowplug clipmustbesecurely attached
to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from
thepropeller.
+ Do not start the engine if people are near.
Donot standinlinewiththe sideof thepropel-
ler.
+ Make engine adjustments from behind the
propeller only. Do not reach around the spin-
ningpropeller.
SAFETY PRECAUTION.
 1. Install the rubber grommets and brass
eyelets onto the aileron servo.
REPLACEMENT LARGE PARTS
B. Wing panel(B1&B2).
C. Fuselage.
A.Cowling.
D . Horizontal stabilizer.
F. Aluminium wing dihedral brace.
E. Vertical stabilizer
REPLACEMENT SMALL PARTS
G. Decal sheet.
F.
B1.
C.
D.E.
A.
B2.
G.
Bottom side
INSTALLING THEAILERON SERVOS.
7.Spinner.
10. Fuel Tank.
3. Nose gear
2. Wheels.
9.Tie wrap
1.Aluminium landing gear.
4. Wheel pant.
8. Plastic - enginemount.
5.Electric motor ply of wood .
6.Electric motor ply of wood .

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
4. Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, re-
move the masking tape and the servo lead
from the thread.
Temporary pin to
keep hinge centered.
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Electric wire
Thread
Bottom side
3.Drill 1,5mmpilot holesthrough theblock
of wood for each of the four mounting screws
provided with the servo. Install servo into ai-
leron servo tray as same as picture below.
Removecovering
Secure
Servo tray
2.Usinga modelingknife,remove thecov-
ering servo tray.
Bottom side
Bottom side
Bottom side
Cutthecovering
awayfromtheslot.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Repeat the procedure for the other wing
half.
Installaileroncontrolhornas same
aspicturebelow.
Controlhornof Aileron
Secure.
1. Using a ruler & pen to draw a straight
line as below picture.
3. Drill through 1.5mm (diameter) the ai-
leron using the control horn as a guide and
screw the control horn in place.
2. Locate nylon control horn, nylon con-
trol horn backplates .
Markline.
Bottom side
Drill a hole 1.5mm
diameter
5. Instal servo tray with aileron servo into
the wing as same as picture below.
2 x 10 mm.
2x16mm.
INSTALLINGTHEAILERON CONTROLHORN.
Aileron
control horn

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
5.Using pliers,carefully makea90degree
bend down at the mark made. Cut off the ex-
cess wire, leaving about 4mm beyond the
bend.
2. Attachthe clevistothe outerhole inthe
control horn.
3. Plug the aileron servo into the receiver
andcentertheservo. Installtheservoarmonto
the servo. The servo arm should be perpen-
dicular to the servo and point toward the mid-
dle of the wing.
4. Locate one nylon servo arm, and using
wire cutters,remove all but one of the arms.
Using a 2mm drill bit, enlarge the third hole
out from the center of the arm to accommo-
date the aileron pushrod wire.
Bend and cut
after
6.Insertthe90degree bend down through
the hole in the servo arm. Install one nylon
snap keeper over the wire to secure it to the
arm. Installthe servoarm retainingscrew and
remove the masking tape from the aileron.
1. Working with the aileron linkage for
now, thread one clevis onto one of the
threaded wires.
INSTALLING THE AILERON
LINKAGES.
M2clevis.
Snapkeeper.
M2clevis.
Snapkeeper. M2 locknut.
150mm

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Secure
Left side
Epoxyglue
C/Aglue
Repeat the procedure for the other wing
half.
THERE ARE TWO OPTIONS:
1. ELECTRIC MOTOR
2. ENGINE MOUNT.
1. OPTION 1: ELECTRIC MOTOR.
Bottom side
3 x 15mm 3x 15mm
INSTALLING THE ENGINE MOUNT.
Tie wrap

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
2. OPTION 2: ENGINE MOUNT.
1.The stopperhas beenpre-assembledat
the factory.
2.Using amodelingknife,cut onelengthof
siliconfuelline (thelength ofsilicon fuellineis
calculated by how the weighted clunk should
restabout 8mmaway fromtherearofthetank
andmove freelyinside thetank). Connectone
end of the line to the weighted clunk and the
otherend tothenylonpickup tubein thestop-
per.
When the stopper assembly is installed
in the tank, the top of the vent tube should
rest just below the top surface of the tank.
It should not touch the top of the tank.
5. Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
amodeling knife. Ifflashing is present, make
sure none of it falls into the tank.
3. Carefullybendthesecond nylontube up
ata 45degreeangle (usingacigarettelighter).
This tube will be the vent tube to the muffler.
4. Carefullybendthethirdnylon tubedown
ata 45degreeangle (usingacigarettelighter).
This tubewill bevent tubeto thefuelingvalve.
INSTALLING THE STOPPER ASSEMBLY
FUEL TANK.
4 x 25mm
3 x 20mm
ESC
Battery

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
6. When satisfied with the alignment of
thestopperassemblytighten the3mm x20mm
machine screw until the rubber stopper ex-
pandsand sealsthetank opening.Do notover
tighten the assembly as this could cause the
tank to split.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible,the frontofthetankshould justabout
touch the back of the firewall.
7. Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
througheasily.
Do not secure the tank into place perma-
nently until after balancing the airplane.
You may need to remove the tank to mount
the battery in the fuel tank compartment.
Fueltank
9. To secure the fuel tank in place, apply a
bead of silicon sealer to the forward area of
thetank, whereit exitsthefuselagebehindthe
enginemountingbox andtotherearof thetank
at the forward bulkhead.
Secure
silicon tube not
included.
Vent tube
Fuelfilltube
Fuel pick- up tube

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Locate the long piece of wire used for the
throttlepushrod. Oneend ofthewire hasbeen
pre-bend in to a “Z” bend at the factory. This
“Z” bend should be inserted into the throttle
armofthe enginewhentheengine isfittedonto
theengine mount.Fittheengineto theengine
mount using the screws provided.
INSTALLING THE ENGINE.
105mm
Markpoint
Adjust the nose gear steering arm until the
arm is parallel with the fire wall.
Installing steering arm as follow
Secure
Drill a hole
2mm diameter.
Steering arm
NOSE GEAR INSTALLATION.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Secure
Right side
1. Slide the fiberglass cowl over the en-
gineand lineup thebackedgeofthe cowlwith
the marks you made on the fuselage.
Left side
COWLING.
Remove
covering
2. While keeping the back edge of the
cowl flush with the marks, align the front of
thecowlwiththecrankshaftoftheengine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
3. Slide the cowl back over the engine
andsecure itin placeusing fourwood screws.
See picture below.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
4. Installthemufflerandmuffler extension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
andfuel fillervalve.
Trim and cut after
Right side
Right side
Bottomside
Right side Bottom side
3 x 12mm
Right side
Machine screw.
Left side
Front view

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
INSTALLING THE SPINNER.
Installthe spinnerbackplate,propellerand
spinner cone. The spinner cone is held in
place using two 3mm x 12mm wood screws.
3 x 12mm
Secure
1. Install one adjustable metal connector
through the third hole out from the center of
one servo arm, enlarge the hole in the servo
arm using a 2mm drill bit to accommodate the
servo connector. Remove the excess mate-
rial from the arm. Throttle servo
After installing the adjustable metal con-
nector apply a small drop of thin C/A to
the bottom nut. This will prevent the con-
nector from loosening during flight.
Throttle servo
INSTALLING THE THROTTLE SERVO.
Secure
Throttle servo

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
3) A drop of C/A glue on the wheel collar
screws will help keep them from coming lose
duringoperation.
Repeat the process for the other wheel.
PARTSREQUIRED
1)Assembleand mountingthewheel pants
as shown in the following pictures.
5x35mm 5x35mm
MAIN GEAR INSTALATION.
2) Using the hardware provided, mount
the main landing gear to the fuselage.
Markpoint
5x35mm
Secure
Secure
Bottom side.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Elevator servo
Elevator servo.
1. Install the rubber grommets and brass
colletsintothe elevatorservo.Testfit theservo
into the servo tray.
2. Mount the servo to the tray using the
mountingscrews providedwithyourradiosys-
tem.
ELEVATOR INSTALLATION.
SERVO INSTALLATION.
See pictures below:
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Temporary pin to
keep hinge centered.
Cutthecovering
awayfromtheslot.
HORIZONTAL STABILIZER.
Top side
See pictures below:
1. Draw a center line onto the horizontal
stabilizer. Then slide the horizontal into the
fuselage.
2 Using a modeling knife, cut away the
covering from the fuselage for the stabilizer
and remove it.
3. Mark the shape of the vertical on the
left and right sides onto the horizontal stabi-
lizer using a felt-tip pen
Center line
Remove covering

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
6.After the epoxy has fully cured, remove
the masking tape or T-pins used to hold the
stabilizer in place and carefully inspect the
glue joints. Use more epoxy to fill in any
gaps that were not filled previously and
clean up the excess using a paper towel and
rubbingalcohol.
Markline
Check to mark sure the wing and stabi-
lizer are paralell. If they are not, lightly sand
theopening inthefuselageforthe stabilizer
until the stabilizer is paralell to the wing.
5. When you are sure that everything is
aligned correctly, mix up a generous amount
of 30 minute epoxy. Apply a thin layer to the
topand bottomofthestabilizermounting area
and to the stabilizer mounting platform sides
inthefuselage.Slidethestabilizerinplaceand
re-align. Double check all of your measure-
ments one more time before the epoxy cures.
Remove any excess epoxy using a paper
towel and rubbing alcohol and hold the stabi-
lizer in place with T-pins or masking tape.
C/A glue
4. Remove the stabilizer. Using the lines
youjustdrew asa guide,carefully removethe
coveringfrom betweenthem usingamodeling
knife. When cutting through the cover-
ingto removeit, cut withonly enough pres-
sure to only cut through the covering it’s
self. Cutting into the balsa structure may
weaken it. This could lead to possible fail-
ure during flight
Remove
covering
Epoxyglue

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Markpoint
Drill a hole
1.5mm diam-
eter.
Elevator
control horn
Bottom side
Secure.
1) Drill through1.5mm (diameter) the el-
evator using the control horn as a guide and
screw the control horn in place.
2) Install control horn as same as picture
below.
Elevator control horn install as same as the
way of aileron control horn. Please see pic-
tures below.
Control horn of elevator.
ELEVATOR CONTROL HORN INSTALLA-
TION.
2x12mm
Top side
Elevator
pushrod
Elevator
pushrod
Bottomside.
 Elevatorpushrod installas sameas theway
of aileron pushrod.
ELEVATOR PUSHROD INSTALLATION.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Secure.
Cut.
Bend 90
degree.
Cut
Rudder servo install as same as method of
elevator servo. See picture below:
RUDDER SERVO INSTALLATION.
Rudder servo.
Elevator
pushrod
Snapkeeper.

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
See picture below:
VERTICAL INSTALLATION.
3. Mark the shape of the vertical on the
leftand rightside on therudder usinga felt-tip
pen.
1) Using a modeling knife, remove the
covering from the top of the fuselage and the
covering from over the precut hinge slot cut
intothelower rearportion ofthe fuselageThis
slot accepts the lower vertical.
2. Slide the rudder into the fuselage as
same as picture below.
Cutthecovering
awayfromtheslot.
Temporary pin to
keep hinge centered.
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Removecovering
Hingeslot

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SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL
Markpoint
4. Now, remove the rudder and using a
modeling knife, carefully cut just inside the
marked lines and remove the film of the rud-
der. Just as you did with the horizontal stabi-
lizer, make sure you only press hard enough
to cut the film, not the balsa rudder.
5. Put the vertical stabilizer back in
place. Using a triangle, check to ensure
that the vertical stabilizer is aligned 90 de-
gree to the horizontal stabilizer.
90º
Vertical
Stabilizer.
Horizontal
Stabilizer.
Remove covering
6) When you are sure that everything is a
aligned correctly, mix up a generous amount
of 30 minute epoxy. Apply a thin layer to the
slot in the mounting platform and to the verti-
cal stabilizer mounting area. Apply epoxy to
the lower rudder hinge. Set the stabilizer in
place and re-align. Double check all of your
measurements once more before the epoxy
cures. Remove any excess epoxy using a
paper towel and rubbing alcohol and hold the
stabilizerinplacewithT-pins ormasking tape.
Allow the epoxy to fully cure before proceed-
ing.
Epoxyglue
C/Aglue
C/Aglue