Black Horse Model Sprinter User manual

Instruction Manual book



ElectricMotor: BL2826/06OUTRUNER



Battery:4Cells-Li-Poly-14.8v -5,000mAh.



Speed Control: 60A.



Propeller : 12 x 6.

SPECIFICATION

MadeinVietnam.



Wingspan : 1,580mm. 62.20 in.



Length : 1,265 mm. 49.80in.



Weight : 2.5kg. 5.50lbs.

PartsListingrequired(notincluded)



Radio : 4 channels



Servo : 5 servos.



Glow Engine : 46 - 55 cu.in. 2 stroke.

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

This instruction manual is designed to help you build a great flying aeroplane. Please read this

manual thoroughly before starting assembly of your SPRINTER. Use the parts listing below to

identify all parts.

WARNING.

Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is

capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU

ASSUME ALL RISK & RESPONSIBILITY.

IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier

and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training

proceduresdesignedtohelpthenew pilotonhiswaytosuccessfulR/C flight.Theywillalsobeable

to advise on any insurance and safety regulations that may apply.

TOOLS & SUPPLIES NEEDED.

Thick cyanoacrylate glue.

30 minute epoxy.

5 minute epoxy.

Hand or electric drill.

Assorted drill bits.

Modellingknife.

Straight edge ruler.

2mm ball driver.

Phillips head screwdriver.

220 grit sandpaper.

90° square or builder’s triangle.

Wire cutters.

Masking tape & T-pins.

Thread-lock.

Paper towels.

Some more parts.

HARDWAREPACK

COWLING.

Landinggear.....

Toavoid scratching yournew airplane,donot

unwrap the pieces until they are needed for

assembly. Cover your workbench with an old

towel or brown paper, both to protect the air-

craftand toprotectthetable.Keepacoupleof

jars or bowls handy to hold the small parts af-

ter you open the bag.

Pleasetrialfitalltheparts. Makesureyouhave

the correct parts and that they fit and are

alignedproperly beforegluing!Thiswillassure

properassembly.SPRINTERARFishandmade

from natural materials, every plane is unique

andminor adjustmentsmayhave tobe made.

However, you should find the fit superior and

assembly simple.

The painted and plastic parts used in this kit

are fuel proof. However, they are not tolerant

of many harsh chemicals including the follow-

ing:paintthinner,C/Aglueaccelerator,C/Aglue

debonderandacetone. Donotletthesechemi-

cals come in contact with the colors on the

covering and the plastic parts.

PARTS LISTING.

FUSELAGE ASSEMBLY

(1) Fuselage.

WING ASSEMBLY

(1) Right wing half with pre-installed

aileron.

(1) Left wing half with pre-installed

aileron.

Tail section assembly

(1) Vertical stabilizer with pre-

installedrudder.

(1) Horizontal stabilizer with pre-

installedelevator halves.

SUGGESTION.

NOTE.

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

+ This is not a toy

+ Be sure that no other flyers are using your

radio frequency.

+ Do not smoke near fuel

+ Store fuel in a cool, dry place, away from

children and pets.

+ Wear safety glasses.

+Theglowplug clipmustbesecurely attached

to the glow plug.

+ Do not flip the propeller with your fingers.

+ Keep loose clothing and wires away from

thepropeller.

+ Do not start the engine if people are near.

Donot standinlinewiththe sideof thepropel-

ler.

+ Make engine adjustments from behind the

propeller only. Do not reach around the spin-

ningpropeller.

SAFETY PRECAUTION.

 1. Install the rubber grommets and brass

eyelets onto the aileron servo.

REPLACEMENT LARGE PARTS

B. Wing panel(B1&B2).

C. Fuselage.

A.Cowling.

D . Horizontal stabilizer.

F. Aluminium wing dihedral brace.

E. Vertical stabilizer

REPLACEMENT SMALL PARTS

G. Decal sheet.

B1.

D.E.

B2.

Bottom side

INSTALLING THEAILERON SERVOS.

7.Spinner.

10. Fuel Tank.

3. Nose gear

2. Wheels.

9.Tie wrap

1.Aluminium landing gear.

4. Wheel pant.

8. Plastic - enginemount.

5.Electric motor ply of wood .

6.Electric motor ply of wood .

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

4. Using the thread as a guide and using

masking tape, tape the servo lead to the end

of the thread: carefully pull the thread out.

When you have pulled the servo lead out, re-

move the masking tape and the servo lead

from the thread.

Temporary pin to

keep hinge centered.

Assemble then apply drops of thin

C/A to center of hinge,on both sides.

Electric wire

Thread

Bottom side

3.Drill 1,5mmpilot holesthrough theblock

of wood for each of the four mounting screws

provided with the servo. Install servo into ai-

leron servo tray as same as picture below.

Removecovering

Secure

Servo tray

2.Usinga modelingknife,remove thecov-

ering servo tray.

Bottom side

Cutthecovering

awayfromtheslot.

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

Repeat the procedure for the other wing

half.

Installaileroncontrolhornas same

aspicturebelow.

Controlhornof Aileron

Secure.

1. Using a ruler & pen to draw a straight

line as below picture.

3. Drill through 1.5mm (diameter) the ai-

leron using the control horn as a guide and

screw the control horn in place.

2. Locate nylon control horn, nylon con-

trol horn backplates .

Markline.

Bottom side

Drill a hole 1.5mm

diameter

5. Instal servo tray with aileron servo into

the wing as same as picture below.

2 x 10 mm.

2x16mm.

INSTALLINGTHEAILERON CONTROLHORN.

Aileron

control horn

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

5.Using pliers,carefully makea90degree

bend down at the mark made. Cut off the ex-

cess wire, leaving about 4mm beyond the

bend.

2. Attachthe clevistothe outerhole inthe

control horn.

3. Plug the aileron servo into the receiver

andcentertheservo. Installtheservoarmonto

the servo. The servo arm should be perpen-

dicular to the servo and point toward the mid-

dle of the wing.

4. Locate one nylon servo arm, and using

wire cutters,remove all but one of the arms.

Using a 2mm drill bit, enlarge the third hole

out from the center of the arm to accommo-

date the aileron pushrod wire.

Bend and cut

after

6.Insertthe90degree bend down through

the hole in the servo arm. Install one nylon

snap keeper over the wire to secure it to the

arm. Installthe servoarm retainingscrew and

remove the masking tape from the aileron.

1. Working with the aileron linkage for

now, thread one clevis onto one of the

threaded wires.

INSTALLING THE AILERON

LINKAGES.

M2clevis.

Snapkeeper.

M2clevis.

Snapkeeper. M2 locknut.

150mm

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

Secure

Left side

Epoxyglue

C/Aglue

Repeat the procedure for the other wing

half.

THERE ARE TWO OPTIONS:

1. ELECTRIC MOTOR

2. ENGINE MOUNT.

1. OPTION 1: ELECTRIC MOTOR.

Bottom side

3 x 15mm 3x 15mm

INSTALLING THE ENGINE MOUNT.

Tie wrap

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

2. OPTION 2: ENGINE MOUNT.

1.The stopperhas beenpre-assembledat

the factory.

2.Using amodelingknife,cut onelengthof

siliconfuelline (thelength ofsilicon fuellineis

calculated by how the weighted clunk should

restabout 8mmaway fromtherearofthetank

andmove freelyinside thetank). Connectone

end of the line to the weighted clunk and the

otherend tothenylonpickup tubein thestop-

per.

When the stopper assembly is installed

in the tank, the top of the vent tube should

rest just below the top surface of the tank.

It should not touch the top of the tank.

5. Test fit the stopper assembly into the

tank. It may be necessary to remove some of

the flashing around the tank opening using

amodeling knife. Ifflashing is present, make

sure none of it falls into the tank.

3. Carefullybendthesecond nylontube up

ata 45degreeangle (usingacigarettelighter).

This tube will be the vent tube to the muffler.

4. Carefullybendthethirdnylon tubedown

ata 45degreeangle (usingacigarettelighter).

This tubewill bevent tubeto thefuelingvalve.

INSTALLING THE STOPPER ASSEMBLY

FUEL TANK.

4 x 25mm

3 x 20mm

ESC

Battery

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

6. When satisfied with the alignment of

thestopperassemblytighten the3mm x20mm

machine screw until the rubber stopper ex-

pandsand sealsthetank opening.Do notover

tighten the assembly as this could cause the

tank to split.

8. Feed three lines through the fuel tank

compartment and through the pre-drilled hole

in the firewall. Pull the lines out from behind

the engine, while guiding the fuel tank into

place. Push the fuel tank as far forward as

possible,the frontofthetankshould justabout

touch the back of the firewall.

7. Using a modeling knife, cut 3 lengths of

fuel line 150mm long. Connect 2 lines to the 2

vent tubes and 1 line to the fuel pickup tube in

the stopper.

Blow through one of the lines to ensure

the fuel lines have not become kinked inside

the fuel tank compartment. Air should flow

througheasily.

Do not secure the tank into place perma-

nently until after balancing the airplane.

You may need to remove the tank to mount

the battery in the fuel tank compartment.

Fueltank

9. To secure the fuel tank in place, apply a

bead of silicon sealer to the forward area of

thetank, whereit exitsthefuselagebehindthe

enginemountingbox andtotherearof thetank

at the forward bulkhead.

Secure

silicon tube not

included.

Vent tube

Fuelfilltube

Fuel pick- up tube

SPRINTER - ITEM CODE: BH71-A.INSTRUCTION MANUAL

Locate the long piece of wire used for the

throttlepushrod. Oneend ofthewire hasbeen

pre-bend in to a “Z” bend at the factory. This

“Z” bend should be inserted into the throttle

armofthe enginewhentheengine isfittedonto

theengine mount.Fittheengineto theengine

mount using the screws provided.

INSTALLING THE ENGINE.

105mm

Markpoint

Adjust the nose gear steering arm until the

arm is parallel with the fire wall.

Installing steering arm as follow

Secure

Drill a hole

2mm diameter.

Steering arm

NOSE GEAR INSTALLATION.

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