BLUM M35.7200.NA Maintenance and service guide

NA - EN
M35.7200.NA – Bottom router
Safety, set-up, operating and maintenance
instructions
Ensure that the instructions have been
fully read and understood before operating
the bottom router. Only appropriately
trained and authorized personnel may
operate the bottom router.

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M35.7200.NA – Bottom router
A – Safety
Table of contents
B – Reference diagrams
C – Installation and start-up
E – Processable products, required accessories, work steps
F – Set-up
G – Clamping the work piece
H – Routing the work piece
D – Information about routing
I – Maintenance
J – Troubleshooting
K – Spare parts
L – Bottom router set
M – Conformity
Intended use
Warning signs
Attaching to the work area
Connecting the power supply
Connecting the dust extraction system
Routing with depth stop
Routing with wood stop
Panel thickness 15 to 16 mm / (9/16" to 5/8")
Panel thickness 17, 18, 19 mm / (11/16" to 3/4")
Stop bar
Support stop
Depth stop
Wood stop
Support
Clamping the drawer bottom
Routing the drawer bottom
Clamping the back
Routing the back
Everyday cleaning
Removing and installing the motor
Cleaning the housing
Removing and installing the cutter
Changing the cutting inserts
Technical data
Position of warning signs
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45
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A – Safety
Safety principle The bottom router conforms to current safety standards. Nevertheless, certain
risk factors will remain if the information contained in this instruction manual is not
observed.
No solid wood, hard wood or plastic may be processed.
Residual risk according to
DIN ISO EN 12100
■The bottom router is equipped with all the necessary protection features.
■However, some risk factors will remain for the user, particularly when removing
the protective equipment or when control units fail.
■Other risks are identified by warning signs and safety information. It is therefore
necessary to observe the safety information.
Foreseeable misuse
Handling:
➢Please read the instruction manual and the safety information before starting
up the bottom router.
➢We recommend that you use the reference diagram for easier identification of
the parts being described.
Intended use:
The bottom router is only intended to process drawer bottoms for the Blum
LEGRABOX and TANDEMBOX. The bottom router may only be used under the
following conditions:
■The bottom router may only be operated by fully trained personnel.
■The bottom router is designed for professional traders.
■Only particle board and medium-density fibreboard (MDF) may be used as
materials.
■The device should only be installed in dry, enclosed rooms.
■Only for drawer bottoms with a thickness of 15–19 mm / (9/16" - 3/4").
(depending on device type)
■Only original Blum tools may be used.
■No liability can be accepted for any other use.
WARNING
WARNING
WARNING
Responsibilities:
The operator
■must ensure that the bottom router is only operated and maintained by sufficiently
trained staff, who have read and understood the instruction manual and, most
importantly, the safety section
■is responsible for ensuring that the bottom router is kept in a safe operating state
■will stop using the bottom router immediately when faults occur which jeopardise
safety.

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M35.7200.NA – Bottom router
NOTE
■The NOTE sign indicates information that should be observed.
Risk levels WARNING
■WARNING indicates a danger that could lead to serious injury if not avoided.
CAUTION
■CAUTION indicates a danger that could lead to injury if not avoided.
WARNING
WARNING
Serious cuts.
Failure to heed this warning may result in personal
injury.
➢Only push the carriage by the handle.
Serious cuts.
Failure to heed this warning may result in personal injury.
➢The bottom router must be disconnected from the pow-
er supply before set-up, cleaning and maintenance.
➢The bottom router is only intended for use by one person.
➢KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
➢MAKE WORKSHOP KID PROOF with padlocks, master switches,
or by removing starter keys.
➢WEAR PROPER APPAREL. Do not wear clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get cought in moving parts. Nonslip
footwear is recommended. Wear protective hair covering to contain long hair.
➢Only attach the bottom router to a sufficiently stable table.
➢Operate with the bottom router only when the router carriage [S1] is mounted
➢Ensure there is sufficient lighting.
➢Only operate the bottom router with the dust extraction system on.
➢Before starting work, you should check that the protection devices and
mechanical parts are functioning properly. Any damaged parts should be
replaced by original parts from Blum.
➢Do not make any changes or alterations to the bottom router.
➢For your own safety, use only those accessories which are recommended or
specified in the instruction manual or Blum sales catalog.
➢Check the electrical cable for damage.
WARNING

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Keep non-authorized persons
away from the bottom router.
No more than one operator may use the bottom router at a time.
Always wear eye protection when operating this machine.
Danger of crushing!
The bottom router must be disconnected from the power supply
before cleaning and maintenance.
Serious cuts.
Wear proper ear protection when operating this machine.
Before connecting the bottom router to the power supply, you
must ensure that you have understood ALL the safety instructions,
warning signs and the instruction manual.
Warning signs
➢The bottom router is only intended for use by one person.
➢Ensure that the average air velocity for dust extraction system is
at least 20 m/sec.
➢The negative pressure in the dust extraction system must be 250–300 mbar.
➢Failure to observe the instructions and warnings given for this bottom router may
result in serious injury.
➢The instruction manual should be accessible to operating and maintenance
personnel at all times.

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M35.7200.NA – Bottom router
Position of warning signs
Ser.No.: MB 00017
Ref.No.: M35.7200.NA
Julius Blum GmbH - A - 6973
Boden - Falzgeraet
64 lbs 16000 1/min
2015
29 kg /
1X230 V 50/60 Hz 1,05 kW
Industriestrasse 1
Do not operate the
machine without the dust
extraction system
attached and running
Kick back, Clamp bar
must be engaged on
the workpiece to
prevent kick back
Turn off dust extraction
system and disconnect
machine from electrical
power before cleaning or
servicing
Machine must be
properly secured
before operation.

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S1
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6
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B – Reference diagrams
Shaft holder
Runner
Router carriage
Fixing board (delivered loose)
Work top
Clamping lever
Support
Depending on device type
not part of the scope of delivery.
Part number: M35.ZD19
Dust extraction socket
Support stop
Depth stop
Wood stop
Clamping plate
Stop bar
Transportation lock
Cutter DM 44
11
3
6
12
13
14
8
7
9
10
2
4
5S1
1

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M35.7200.NA – Bottom router
Reference diagram for Router carriage
Sliding film
Allen wrench SW3
Flange surface
Notch cutter
Spacer sleeve
Cutter DM 44
Rocker switch
TORX T20
TORX T15TORX T9
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20
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23
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8
20
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Operating elements
Clamping lever
Press down the clamping lever [8] to secure the work piece.
Rocker switch
The rocker switch [20] is used to switch the bottom router off and on.
Non-stop operation is not possible.
In the event of overheating due to overload, the motor will be switched off by the
temperature monitoring. After a cooling phase the motor can be operated again.
8
20

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M35.7200.NA – Bottom router
Dimensions and weight
Requirements for the work area
H:
W:
D:
C – Installation and start-up
Height (H): ___________________________________________________ 250 mm (9 7/8")
Width (W): __________________________________________________ 580 mm (22 7/8")
Depth (D): ______________________________________________________ 990 mm (39")
Weight: _________________________________________________________ 29 kg (64lb)
➢Only use in dry, enclosed rooms.
➢Ensure there is sufficient lighting.
➢A table height of more than 900 mm (35 7/16") is recommended.
➢The specified width, depth and height are minimum dimensions.
➢The bottom router must only be used on a stable work top.
WARNING
The bottom router weighs 29 kg (64lb).
Failure to observe this information may result in personal injury.
➢The bottom router must be lifted by two persons.
kg
> 750 mm
> 560 mm
> 900 mm