BLUM M35.ZS00 Maintenance and service guide

EN
M35.ZS00 – additional carriage
Safety, set-up, operating and maintenance inst-
ructions
Ensure that the instructions have been fully
read and understood before installing and
operating the additional carriage. Only
properly trained and authorised staff
may operate the additional carriage.
The additional carriage may only be
used in combination with the base
router.

2BA-168
M35.ZS01 – additional carriage
A – Safety
Table of contents
B – Reference diagrams
C – Assembly
F – Troubleshooting
E – Machining the workpiece
G – Spare parts
H – Scope of delivery
I – Declaration of Conformity/technical data
D – Adjustment
Intended use
Warning signs
Position of warning signs
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EN
The operator
■must ensure that the additional carriage is only operated and maintained by
sufficiently trained staff, who have read and understood the instruction leaflet,
and, most importantly, the safety section;
■is responsible for ensuring that the additional carriage is kept in a
safe operating state;
■will stop using the additional carriage immediately when faults occur
which jeopardise safety.
A – Safety ➢Please read the instruction leaflet and safety information before starting up the
additional carriage.
➢We recommend that you use the reference diagrams to make it easier to identify
the parts being described.
Safety principle
Handling
The additional carriage complies with current safety standards. Nevertheless, there
will still be certain residual risks if the information contained in this instruction leaflet
is not observed.
No solid wood or hard wood or plastic may be processed.
Residual risk according to
DIN ISO EN 12100
■The additional carriage is equipped with all the necessary protection features.
■However, there will still be some residual risks for the user, particularly when
removing the protective equipment or when control units fail.
■Other residual risks are identified by warning signs and safety information. It is
therefore necessary to observe the safety information.
Intended use
Foreseeable misuse
The additional carriage is only intended to be used to process drawer bases for Blum
LEGRABOX and TANDEMBOX. The additional carriage may only be used under the
following conditions:
■The additional carriage may only be operated by fully trained specialist staff.
■The additional carriage may only be used in combination with the base router.
■The additional carriage has been designed for professional traders.
■Only particle board and medium-density fibreboard (MDF) may
be used as materials.
■The device should only be installed in dry, enclosed rooms.
■Only for drawer bases with a thickness of 15 –19 mm
(depending on the device type)
■Only original Blum tools may be used.
■No liability can be accepted for any other use.
Responsibilities

4BA-168
M35.ZS01 – additional carriage
➢The additional carriage is designed to only be operated by one person.
➢Ensure there is sufficient lighting.
➢Before starting work, you should check that the protective equipment and
machine parts are functioning properly. Any damaged parts should be replaced
by original parts from Blum.
➢Do not make any changes or alterations to the additional carriage.
➢For your own safety, use only those accessories which are recommended or
specified in the instruction leaflet or Blum sales catalogue.
➢Check the electrical cable for damage.
NOTE
■The NOTE sign indicates information that should be observed.
Risk levels WARNING
■WARNING indicates a danger that could lead to serious injury if not avoided.
CAUTION
■CAUTION indicates a danger that could lead to injury if not avoided.
WARNING
WARNING
Serious cuts.
Failure to heed this warning may result in personal
injury.
➢Only push the additional carriage by the handle.
Serious cuts.
Failure to heed this warning may result in personal
injury.
➢The base router must be disconnected from the power
supply before set-up, cleaning and maintenance.

5
EN
➢Failure to observe the instructions and warnings given for this additional carriage
may result in serious injury.
➢This instruction leaflet should be accessible at all times.
Keep non-authorised persons
away from the additional carriage.
Only one person should operate the additional carriage at a time.
Always wear eye protection when operating this machine.
Danger of being crushed!
The additional carriage must be disconnected from the power
supply before cleaning and maintenance.
Serious cuts.
Always wear ear protection when operating this machine.
Before connecting the additional carriage to the power supply, you
must ensure that you have understood ALL the safety instructions,
warning signs and the instruction leaflet.
Warning signs

6BA-168
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M35.ZS01 – additional carriage
Position of warning signs
B – Reference diagrams
Shaft holder
Cutter
Runner
Chuck
Clamping screw
Adjustment screw
Spring
Router motor
S1 Carriage
S2 Additional carriage
S1
S2
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EN
C – Assembly
➢Unpack the additional carriage [S2] and place it on the workbench.
➢Disconnect the base router from the power supply.
Unpacking
Assembly WARNING
Serious cuts.
Failure to heed this warning may result in personal injury.
➢The base router must be disconnected from the power supply
before set-up, cleaning and maintenance.
S2

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M35.ZS01 – additional carriage
➢Remove the carriage [S1] and place it on the workbench or wooden panel.
➢Push the additional carriage [S2] carefully on to the runner [3].
➢Press the spring [8].
NOTE
■The timber stop (M35.ZT01) may only be used in combination
with the additional carriage (M35.ZS01).
S1
S2
3
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EN
➢The base router and motor must NOT be connected to the power supply.
➢Loosen the clamping screw [4] by turning it four times.
➢Do not remove the clamping screw [4].
Align the additional carriage [S2]
➢Carefully remove the motor [1].
➢Press the additional carriage [S2] down with a force of 50 newtons.
➢Loosely tighten the screws.
4S2
1
S2

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M35.ZS01 – additional carriage
➢The additional carriage [S2] should slide smoothly on the runner [3].
➢Tighten the screws securely.
Install the cutter [5]
➢Swivel out the shaft holder [2].
S2
2

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EN
➢Place the motor [1] in the shaft holder [2].
➢Open the chuck [6] by turning it four times using a spanner 19/22 [9].
➢Push the cutter [5] up to the stop in the motor and then close the chuck.
NOTE
■You must ensure that the cutter [5] has been pushed all the way to the stop.
If the cutter [5] has not been pushed all the way to the stop, this may impair the
dimensional accuracy of the rebate.
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M35.ZS01 – additional carriage
➢Push the motor [1] carefully to the stop.
➢Tighten the clamping screw [4].
Install the motor [1]
➢Push the carriage [S1] carefully on to the runner [3].
Install the carriage [S1]
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S1

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EN
D – Adjustment
Create a test rebate
➢Mill the workpiece at the rear using the additional carriage [S2].
➢Use the carriage [S1] to mill up to the centre of the workpiece.
Cutting tools can cause serious injury.
➢Only one person should operate the base router at a time.
➢Wear eye protection.
➢Wear ear protection.
WARNING
➢Rebate [B] must be 0.1–0.5 mm larger than rebate [A].
➢If rebate [B] is incorrect, proceed as follows:
S2
S1
B
A

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M35.ZS01 – additional carriage
➢Loosen the clamping screw [4], ensuring that you do not remove the motor [1].
➢Turning the adjustment screw [7] once is equivalent to an adjustment of 1 mm.
➢Adjustment direction A if the rear rebate [B] is larger than 0.5 mm.
➢Adjustment direction B if the rear rebate [B] is smaller.
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A B
B B
A A

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EN
➢Tighten the clamping screw [4].
E – Machining the workpiece
➢Mill the workpiece at the rear using the additional carriage [S2].
➢Use the carriage [S1] to mill through the entire workpiece.
4
S2
S1

16 BA-168
M35.ZS01 – additional carriage
Incorrect rebate dimensions Workpiece not clamped correctly ➢See page 15
Dirty stops
Dirty work plate
Workpiece is not flat against the sup-
port
Cutter worn out ➢See page 10/11
Cutter sharpened ➢See page 10/11
Bearing not adjusted properly ➢See page 9
Strong vibrations on the motor Incorrect material ➢See page 3
Cutter not screwed tightly ➢See page 10/11
Motor in the additional carriage not
clamped
➢See page 15
Cutter broken or not sharp Change or
sharpen cutter
➢See page 10
F – Troubleshooting
Fault Possible cause Remedy

17
EN
When ordering spare parts, state the year of construction and serial number.
G – Spare parts
M35.ZS0M11

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M35.ZS01 – additional carriage
Disposal
Additional carriage
Allen key 4
Spanner 19/22
M35.ZS00
➢Dispose of all mechanical components of the additional carriage in accordance
with local regulations.
➢Dispose of all electrical components of the additional carriage in a separate
collection for electrical and electronic appliances in accordance with local
regulations.
H – Scope of delivery

19
EN
I – EC Declaration of
Conformity
Technical data
Dimensions/weight:
Sound:
Energy:
Temperature:
Workpiece:
We, Julius Blum GmbH, Industriestrasse 1, 6973 Höchst, Austria, take full
responsibility in declaring that the additional carriage product (M53.ZS00) for the
base router (M35.XXXX) to which this declaration refers complies with the following
EC Directives:
EC Machine Directive 2006/42/EC
EC EMC Directive 2004/108/EC
EC RoHS Directive 2011/65/EC
Höchst, 10/02/2015 Documentation authorised agent:
Hermann Weissenhorn Thomas Maier
Manager, Technology www.blum.com
www.blum.com
Only use in dry, enclosed rooms.
Height: ______________________________________________________________ 108 mm
Width: _______________________________________________________________ 122 mm
Depth: ______________________________________________________________ 351 mm
Weight: ______________________________________________________________ 3,2 kg
Emission – Sound pressure level (LAequ): _____________________________ 92 dB(A)
Sound power level tolerance measurement uncertainty: _______________ +/- 4 dB(A)
Voltage: _______________________________________________ 1x 230-240 V 50-60 Hz
Power: ______________________________________________________________ 1000 W
Operation: __________________________________________________________ 5–40°C
Storage: __________________________________________________________ -20–70°C
Nominal length of drawer base: ___________________________________ 270–650 mm
Cabinet width: _________________________________________________ 275 –1200 mm
Panel thickness: ___________________________________________________ 15–19 mm
Serial tag
Device type: Additional carriage
Ser.No.: MB 00001
Ref.No.: M35.ZS00
Julius Blum GmbH - A - 6973
Zusatzschlitten
7 lbs
3,2 kg /
Industriestrasse 1

www.blum.com/addresses
Julius Blum GmbH
Beschlägefabrik
6973 Höchst, Austria
Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]
www.blum.com
Blum partners worldwide can be found at:
BAU0051434397 · IDX: 01 ID NO: 225.084.4 · BA-168/0EN · 03/15 · Copyright Blum