Body Craft EXP Series User manual

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Dual Inner / Outer Thigh (DIO)
Serial Number
Assembly Manual
Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _
Purchased Date: ___ / ___ / ______
Dealer’s Name:__________________________
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Congratulations and Welcome to the BODYCRAFT Family
Thank you for selecting BODYCRAFT. Your choice reflects a wise investment in
you and your facility. We hope you use it for many healthy years!
BODYCRAFT offers a complete array of high-quality fitness equipment. Please refer to our website
at www.bodycraft.com to view more ways to enhance your lifestyle.
Your BODYCRAFT machine has all the quality and design elements to make your workout
extremely efficient and comfortable. Your new unit is a serious strength training machine that will
keep you motivated, challenged and within reach of your fitness goals. Strength & cardiovascular
training is vital for all ages which will provide an effective workout, producing results that will
encourage you to reach your fitness goals and maintain the body you have always wanted.
Spending 15 to 30 minutes a day, three times a week, is all you need to start seeing the
benefits of a regular exercise program.
As a premium exercise equipment manufacturer, we are committed to your complete satisfaction. If
you have questions, suggestions or find missing or damaged parts, we guarantee your complete
satisfaction through our authorized dealer network or by contacting us directly. Please call your
local dealer or BODYCRAFT.
BODYCRAFT (a division of Recreation Supply, Inc.)
7699 Green Meadows Dr.
Lewis Center, OH 43035
Phone: [phone] am - 5 pm EST Email: [email protected]
Proof of purchase must be supplied to validate warranty and the product must have been
registered with BODYCRAFT via online at www.bodycraft.com or by calling 800-990-5556
or 740-965-2442 M-F 9 a.m. - 5 p.m. EST.
For parts orders, owner’s manuals, software
update files, exercise guides and contact
information scan this QR code.
Or go to:
https://www.bodycraft.com/customer-support

Product Safety Information
Product Safety ……………………………………………………………...
Important Notes, Recommended Tools & Cleaners ……………………..
Warning Labels, Maintenance Schedule & Serial Number….…………....
Product Overview
Assembly Parts & Hardware List…………………………………………….
Shipping Boxes Dims & What’s Inside…………………………………
Product Assembly
Pre-Assembly Tips ………………………………………………………....
STEP 1 - STEP 12……………………….……………………………………….
STEP 13 - Final Assembly Clean Up, & Polish………………………...
Maintenance & Repair
Strength Cable Wear Indicators ………………………………………….
Detailed Parts Exploded View……………………………………………..….
Detailed Parts List ……………………………………………………………….
Warranty
Product Warranty Registration ............................................….….…….....
Contact Us & Required Info BEFORE Initiating a Service Case….…..
Table of Contents, Dual Inner / Outer Thigh (DIO)
Page
4
5
6
7 - 8
9
10
11- 24
25
26
27
28- 30
31
32

There is a risk assumed by individuals who use this type of equipment. A
moment’s lack of attention can result in an accident, as can failure to
observe certain simple safety precautions.
Read, study and understand the Assembly Instructions and all the warning labels on
this product. Furthermore, it is recommended to familiarize yourself and others with the
proper operation and workout recommendations for this BODYCRAFT product
prior to use.
● Before beginning this or any other exercise program, consult your physician. This is
especially important for individuals over the age of 35 or persons with preexisting health
problems. Recreation Supply, Inc. assumes no responsibility for personal injury or property
damage sustained by or through use of this product.
●Exercise with care to avoid injury. Do not attempt to lift more weight than you can control
safely.
● This product must be assembled on a flat, level surface to assure its proper function.
● Clean pads and frame on a regular basis. We recommend warm, soapy water. Do not use
harsh or abrasive chemicals.
● Inspect and tighten all parts before every use. Replace any worn parts immediately.
Failure to do so may result in serious injury.
● Keep children away from any BODYCRAFT strength
machines at all times.
● Keep your hands away from cables and pulleys during operation,
other than the designated handles.
●Keep hands, limbs, loose clothing and long hair well out of the way of moving parts.
●Make certain all cables are seated within the pulleys before every use. Frayed or worn cables
can be dangerous and may cause injury. Periodically check the cable for any indication of wear.
● Inspect the unit for any sign of wear on parts, hardware becoming loose or cracks on welds.
If a problem is found, do not use or allow the machine to be used until the defective part is
repaired or replaced.
●It is imperative that you retain this Assembly Instructions and be sure all warning labels are
legible and intact. Replacement Assembly Instructions and labels are available from
BODYCRAFT. If you are unsure about the proper use of the BODYCRAFT strength
machine call your local BODYCRAFT dealer or our Customer Service Department. Contact
BODYCRAFT at 800-990-5556 or [e-mail]
Product Safety - Functional Trainers, Duals & Multi-Gyms
4

Important Notes and Tips:
1. Before assembly, read all instructions thoroughly and preview diagrams to help make the
installation easier.
2. Make sure all parts are accounted for and in proper condition before beginning assembly.
See the parts list.
3. Be cautious not to damage the flooring when assembling. Place a protectant down such as a
rubber mat or shipping blanket.
4. Let plastics and weight stacks acclimate to room temperature before you begin assembly.
5. Two people are recommended for the safe assembly of this equipment.
6. Insert all bolts in the same direction when possible. Do not tighten until instructed.
7. Carefully install plastic caps using a rubber mallet.
8. When measuring bolt lengths, only measure the shank.
9. When the installation is complete, be sure to
regularly check for rust or damage, and
perform preventative maintenance.
Important Notes, Recommended Tools & Cleaners, (DIO)
THE FOLLOWING TOOLS ARE RECOMMENDED FOR EASIER ASSEMBLY:
SOCKET SET WITH 3“ & 6”
EXTENSION for 13mm & 17mm
OPEN & CLOSED WRENCHES
for 13mm & 17mm
ALLEN WRENCHES SET
4mm to 10mm)
PHILLIPS SCREWDRIVERS
#2 w/ Magnetic TIP
TIP ON FRAME ONLY: For extra
protection from fingerprints,
sweat stains or just plain dirt,
apply an automotive grade
cleaner wax if desired. Also
makes future cleaning easier.
THE FOLLOWING IS RECOMMENDED FOR CLEANING:
100% COTTON
CLEANING CLOTHS (Do Not Use on the Upholstery)
MILD CLEANING
SOLUTION 5
ALLEN WRENCH SET
1/16” thu 3/8" SAE
Recommended Tools
ALLEN WRENCH SET
(Only 7/32 is needed)
TORQUE WRENCH
3/8 DRIVE
SOCKET SET 3/8 DRIVE & 6” EXT
(Only 9/16 Socket is needed)
OPEN, CLOSED &
ADJUSTABLE WRENCHES
(Only 9/16 is needed)
TORQUE WRENCH
3/8 DRIVE
(w/ 5/32", 7/32 &1/4
Hex Bit Socket)
THE FOLLOWING TOOLS ARE RECOMMENDED FOR ASSEMBLY:
RUBBER MALLET &
ALLEN WRENCH SET
(w/ 5/32", 7/32 &1/4 are
needed)
ALLEN WRENCH SET
(Only 5/16 & 3mm
are needed)