Body Solid K8439 Quick reference guide

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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BODY-SOLID,Inc.
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Phone:[phone]
Fax:[phone]
www.bodysolid.com
OWNER'S MANUAL
DCLP.1

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 2 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
1.1
DCLP.1-042007
HARDWARW ILLUSTRATION
(A1)HEX BOLT 1/2"X1-1/4"L PARTIAL QTY.8
(A2)HEX BOLT 1/2"X1-3/4"L PARTIAL QTY.4
(A3)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.2
(A4)HEX BOLT 1/2"X2-1/2"L PARTIAL QTY.2
(A5)HEX BOLT 1/2"X3-1/2"L PARTIAL QTY.2
2
1 3 4 5 6

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 3 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
1.2
DCLP.1-042007
HARDWARW ILLUSTRATION
(A6)HEX BOLT 1/2"X5-3/4"L PARTIAL QTY.2
(A7)HEX BOLT 3/8"X2"L PARTIAL QTY.4
(A8)HEX BOLT 5/16"X1"L PARTIAL QTY.4
(A9)HEX BOLT 5/16X3-1/4"L PARTIAL QTY.2
2
1 3 4 5 6

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 4 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
1.3
DCLP.1-042007
HARDWARW ILLUSTRATION
(B1)NYLON LOCK NUT1/2" QTY.20
(B2)NYLON LOCK NUT 3/8" QTY.4
(C1)1/2"(I.D.)FLAT WASHER 34 QTY.24
(C2)1/2"(I.D.)FLAT WASHER 25 QTY.16
(C3)3/8"(I.D.)FLAT WASHER 27 QTY.8
(C4)5/16"(I.D.)FLAT WASHER 24 QTY.6
(C5)SPRING WASHER 5/16" QTY.6
2
1 3 4 5 6

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 5 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
1.4
DCLP.1-062007
HARDWARW ILLUSTRATION
(AA4)ROUND INNER HEAD 3/8"X2"L PARTIAL QTY.1
(AA6)ROUND INNER HEX SCREW M6X20L PARTIAL QTY.24
(AA2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.4
(AA7)ROUND CROSS SCREW 5/32"X1/4"L PARTIAL QTY.4
(AA5)ROUND INNER HEAD 3/8"X3-1/2"L PARTIAL QTY.1
2
1 3 4 5 6

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 6 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
1.5
DCLP.1-062007
HARDWARW ILLUSTRATION
(AA8)10LB PIN(8250-071) QTY.1
(CC2)1/2"(I.D.)FLAT WASHER 34 QTY.6
(BB2)NYLON LOCK NUT1/2" QTY.4
(CC6)SPRING WASHER 3/8" QTY.1
(CC3)M6(I.D.)FLAT WASHER 13 QTY.24
(BB3)NYLON LOCK NUT3/8" QTY.1
(CC1)3/8"(I.D.)FLAT WASHER 19 QTY.2
(AA9)ELASTIC BOLT QTY.1
(CC7)1/2"(I.D.)FLAT WASHER 25 QTY.2
2
1 3 4 5 6
(AA11)ROUND INNER HEX SCREW
M10X30L PARTIAL QTY.1
(AA12)FIRM SHEATH(8890-046) QTY.1
(BB4)NYLON LOCK NUT M10 QTY.1

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 7 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
2
DCLP.1-042007
HARDWARW ILLUSTRATION
(D1) 8 SPRING SNAP LINK(8810-001)
(D2) 50X50X1.8t END CAP(9211-087)
(D3)50X100 NYLON BUSHING(9211-107)
(D4)58X116X2.5tX65H FOOT CAP(9211-109)
(D5)58X116X2.5t END CAP(9211-112)
(D6)40X80X2t END CAP(9211-113)
(D7)116X58X29 RUBBER PAD(9310-057)
(D8) 4" 1/2"PULLEY(9213-010B)
(D9) 3/4" SHAFT COLLAR(9211-046)
(D10) 4"RUBBER DOUNT(9310-017)
(D11)TOP PLATE(8400-006)
(D13)95X250 RUBBER PAD(9310-060)
(D14)2895 STEEL CABLE(FDCLPA)
(D15)3705 STEEL CABLE(FDCLPB)
(D16)DLP FOR DGYM STEEL CABLE(FDCLPC)
(D17)WEIGHT SELECTOR BAR(8210-042B)
-------------------------------------------[1PCS]
------------------------------------------[2PCS]
----------------------------------------[2PCS]
------------------------------------[1PCS]
----------------------------------------------[1PCS]
---------------------------------------------- [1PCS]
----------------------------------------- [1PCS]
------------------------------------------------- [9PCS]
------------------------------------------- [2PCS]
-----------------------------------------------[2PCS]
--------------------------------------------------------- [1PCS]
-------------------------------------------- [2PCS]
---------------------------------------------- [1PCS]
----------------------------------------------- [1PCS]
-------------------------------- [1PCS]
------------------------------------ [1PCS]
D1 D2
D3 D4
D5 D6
D7 D8 D9 D11D10
D17
D13 D14 D15
2895 3705
D4

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
3
DCLP.1-042007
PARTS ILLUSTRATION
A [1PCS] B [1PCS]
D [1PCS] E[1PCS] F [1PCS]
G [1PCS] I [1PCS]
C [1PCS]
K [1PCS]
9111-055
L [1PCS)
9122-040
H [1PCS]
J [1PCS]
M [2PCS)
8510-005
N [1PCS)
6640-001
O [1PCS)
9440-160
Direction
Direction

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 9 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
4
DCLP.1-042007
PARTS ILLUSTRATION
AA[1PCS]
6610-003
AB[1PCS]
8380-051
AC[1PCS]
8380-049
AD[1PCS]
8380-050
AE[2PCS]
260159 ( 3/4"X1932L)
AF[1PCS]
9211-111
AG[2PCS]
8313-144
AH[11PCS]
8321-040
AI[1PCS]
8321-040
AJ[2PCS]
8321-040
63 50.5
50.5 40 63
4063
40 50.5

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 10 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
5
DCLP.1-042007
Above shows STEP 1
assembled and completed
H
D4
A6
C1
A6
I
B1
C1
M10X25L HEX BOLT X2
M10 Washer X2
X4
X4
C1
B1
C1
B1
C1
J
A1X4
X4
C1
D7
FLAT ALLEN HEAD M12X20L X2
A
D14

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
6
DCLP.1-042007
Above shows STEP 2
assembled and completed
M10X16L Round Bolt X4
M10 Washer X4
5/8"X129L Shaft X2
3/4"X143L Shaft
M
M
X4
X4
X4
X4
B
C
D
1/2"X3/4"L HEX Bolt X2
1/2" Washer X2
A2
C2
C2
B1
M10X16L HEX BOLT X6
M10 Washer X6

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
7
DCLP.1-042007
Above shows STEP 3
assembled and completed
X2
X2
E
D2
D2
A5
C1
A5
C1
C1
B1

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
9DCLP.1-042007
Above shows STEP 5
assembled and completed
X4
X4
X4
K
A9
C5
C4
C4
C5
A8
L
C4
C5
A9
D8X2
A4
A4
C1
C1
C1
B1
B1
C1

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
10
DCLP.1-042007
Above shows STEP 6
assembled and completed
AA
AGX2
M10X25L Cone Bolt X8
D13X2
AJX2
CC3
AA6
X4
X4

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 15 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
11
DCLP.1-042007
Above shows STEP 7
assembled and completed
AA2
BB2
D8
AH
AH
AH
AH
AH
AH
AH
AH
AH
AH
AA2
CC2
BB2
CC2
AI
D9X2
AA6X20
CC3X20
D11
D10X2
AEX2
D8
AH
NOTE FINGER TIGHTEN
PULLEY FASTENERS
PULLEYS WILL BE
REMOVED TO INSTALL CABLE
CC7
CC7

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
12
DCLP.1-042007
Above shows STEP 8
assembled and completed
AA8
AA9
CC6
AA4
AA2
CC2
D8
BB2
CC2
D17

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 17 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
13
DCLP.1-042007
Above shows STEP 9
assembled and completed
X4
X4
X4
X4
B1
C2
A1
C2

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
14
DCLP.1-042007
Above shows STEP 10
assembled and completed
C3
1/2" Washer
1/2"x1-3/4"L HEX Bolt
A7
C3
A7
C3
A7
C3
A7
D8
X3
C1
A3X2
X2
B1X2
C1X2
AA2
CC2
D8
CC2
BB2 AA5
CC1
BB3
CC1
N
1
2
6
5
4
3
1
23
Detail View
D1
D15
C3X4
B2X4
Detail View
D14.
D15.
D14
D15
WEIGHT STACK CABLE
BB4
AA12
AA11
M4 SCREW
Selector Rod

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
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ASSEMBLY INSTRUCTIONS
Page
DCLP
15
DCLP.1-062007
Above shows STEP 11
assembled and completed
AK
AC
AD
AB
O
AA7X4
M6X12L Round Bolt X25
M6 Washer X25
M6X20L Round Bolt X4
M6 Washer X4

KÜBLER SPORT GMBH | SERVICE
KÜBLER SPORT GMBH | SERVICE
ASSEMBLY AND OPERATION INSTRUCTION | K8439
Seite 20 von 21Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.de
ASSEMBLY INSTRUCTIONS
Page
DCLP
16
DCLP.1-042007
Cable to match illustration
Double strength(D9)
Cable for DGYM only(D16)