BorMann Technik BRT3000 User manual

Brt3000
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Owner’s manual
Art Nr: 022954
www.BormannTools.com

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GB
WARNING: Before operating product, read this manual and follow all its Safety and Operating Instructions.
GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS
WARNING Failure to heed all safety and operating instructions and warnings regarding use of this product can result in
serious bodily injury.
1. Know your power tool
Read the owner's manual carefully. Learn its application and limitations as well as the specific potential hazards peculiar to
this tool.
2. Ground all tools (unless double insulated)
If tool is equipped with an approved three-conductor cord and a three-prong grounding type plug, it should be plugged into a
three-hole electrical receptacle. If adapter is used to accommodate a two-hole receptacle, the adapter wire must be attached
to a known ground (usually the screw securing receptacle cover plate).
Never remove third prong. Never connect green ground wire to a terminal.
3. Keep guards in place
Maintain in working order, and in proper adjustment and alignment.
4. Remove all adjusting keys and wrenches.
Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it ON.
5. Keep work area clean cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.
6. Avoid dangerous environment
Do not use power tools in damp or wet locations or expose them to rain. Keep work area will lighted. Provide adequate
surrounding work space.
7. Keep children away
All visitors should be kept a safe distance from work area.
8. Make workshop child-proof
Use padlocks, master switches, or remover starter keys.
9. Do not force tools
Do not force tool or attachment to do a job it saw not designed to perform.
10. Use the right tool
They will do the job better and safer at the rate for which they were designed.
11. Wear correct apparel
Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches) that may get caught in moving parts.
Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow.
12. Use safety goggles (Head Protection) Wear safety goggles at all times. Also, use face or dust mask, if cutting operation is
dusty, and ear protectors (plugs or muffs) during extended periods of operation.
13. Secure work
Use clamps or a vice to hold work when practical. It's safer are free to operate tool.
14. Do not overreach.
Keep proper footing and balance at all times.
15. Maintain tools with care
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories
16. Disconnect tools before servicing.
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that
is important for you to know and
understand. This
information relates
to protect
ing YOUR SAFETY and
PREVENTING EQUIPMENT
PROBLEMS.
To help you recognize
this information, we use the symbols
to the right.
Please read the manual and
pay
attention to these sections.
DANGER
Urgent safety information A hazard that
will cause serious injury or loss of life.
CAUTION
Information for preventing damage to
equipment.
NOTE
Information that you should pay special
attention to.
WARNING
Important safety information A hazard
that might cause serious injury or loss
of life.

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Before servicing, when changing accessories such as blades, bit, cutters, etc.
17. Avoid accidental starting
Make sure switch is in OFF position before plugging in.
18. Use recommended accessories.
Consult the owner’s manual for recommended accessories and follow the instructions. The use of improper accessories may
cause hazards
19. Never stand on tool
Serious injury could occur if the tool is tipped or if the cutting tools is accidentally contacted. DO NOT store materials above
or near the tool making it necessary to stand on the tool to reach them.
20. Check damaged parts
Before further use of the tool. Any guard or other part that is damaged should be carefully checked to ensure that it will
operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage
of parts, mounting, and any other conditions that may affect its operation. A guard or any other part that is damaged should
be properly repaired or replaced.
21. Direction of feed
Feed work into a blade or cutter AGAINST the direction of rotation of the blade or cutter only
22. Never leave tool running unattended Turn power OFF. DO NOT leave tool until it comes to a complete stop.
23. Keep hands away from cutting area 24.Store idle tools
When not in use, tools should be stored in dry, high or locked-up place - out of reach of children.
25. Do not abuse cord
Keep cord away from heat, oil and sharp edges
26. Outdoor extension cords
When tool is used outdoors. Use only extension cords suitable for use outdoors and so marked.
27. Never use in an explosive atmosphere
Normal sparking of the motor could ignite fumes, flammable liquids, or combustible items
28. Drugs, alcohol, medication
DO NOT operate tool while under the influence of drugs, alcohol, or any medication.
Read and understand this instruction book completely BEFORE using this product.
ADDITIONAL SAFETY INSTRUCTIONS FOR ROUTER TABLE
1. Always wear eye protection
2. Noise levels vary widely with location. To avoid possible hearing damage, wear ear plugs or ear muffs when using your
router table for long periods of time.
3. For dusty operations, wear a dust mask along with safety goggles.
4. Follow the instructions in your router owner's manual.
WARNING!
5. Vibrations, caused by the router during use, can cause fasteners to become loose. Before use and periodically during use,
check all fasteners to make sure that all are tight and secure.
6. Do not use this product until all assembly and installation steps have been completed. Make sure you have read and
understand all safety and operational instructions in this manual and the router owner's manual.
7. Make sure that the router bit is properly positioned and clamped in the router before making any cuts.
8. Do not use the router table as a workbench or work surface: Doing so may damage it, causing it to be unsafe to use. A
workbench should be used for this purpose.
9. This product is designed for cutting flat workpieces. Do not cut or attempt to cut workpieces that are not flat.
10. This product is designed for cutting wood workpieces only. Do not use to cut metal or other non-wood materials.
11. The use of auxiliary in-feed and out-feed supports is strongly recommended when routing long workpieces. Otherwise
those workpieces can cause the router table to tip over.
12. Keep hands clear of the router bits and working area.
13. Make and use a push stick to move small workpieces across the cutting area.
14. Clean the router after use. The use of a wet/dry vac or vacuum equipment is recommended.
15. Always make sure that work surface of the router table is clean and free from dust, chips, and foreign particles that can
interfere with the cut you are going to make. The use of a wet/dry vac or vacuum equipment is recommended.
16. The fence that comes with the router table has a dust collector to which a wet/dry vac can be attached.
17. Check the function of the guard before each use. Remove all dust, chips, and any other foreign particles that can affect its
function.

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WARNING!
18. Never put your fingers under the overhead guard when the router is plugged into an electrical outlet or when the router
bit is rotating.
19. Always feed the workpiece AGAINST the rotation of the cutter or router bit.
20. Router bits are extremely sharp; be extra careful when handling and using them.
21. Make sure that the router bits being used are sharp or have been properly resharpened. This will permit fast, efficient,
and SAFE routing.
22. Some routers, when positioned in an upside down position (such as on a router table}, will drop or fall out of the router
base when the base clamp is loosened to adjust height or depth of cut. Therefore, it i-s extremely important to support the
router from below when making these adjustments or whenever the base clamp is loosened.
23. Always look under the router table at the router switch box when turning the router ON or OFF. DO NOT touch anything
but the switch box when doing this. NEVER reach under the router table for any reason when the router table is running,
except to turn it OFF.
24. WARNING!
Before making any cut, make sure the router is turned OFF, the router bit is not rotating, and the power cord is unplugged
from the electrical outlet. Then, make absolutely sure that the overhead guard clears the router bit and the workpiece.
A trial pass, with the router turned OFF and the router bit not turning, is strongly recommended.
25. WARNING!
Never leave the router table unattended while the router is running. Turn the router OFF before leaving the router table for
any reason.
INSTRUCTIONS
Your Router Table comes with the following
• A unique fence which allows you to perform these routing operations:
-sliding dovetail joints
-tongue and groove joints
-face cuts
-veining
-fluting
-making crown molding
-making cuts up to 2-1/2" from the edge of the workpiece toward the centre of the workpiece
• An accurate adjusting jointing fence that is quickly adjustable to the proper depth of cut.
• A dust collector port on the fence to which most wet/dry vacs can be attached.
• Adjustable fence facings for maximum workpiece support when routing
• Extensions that provide a large work surface.
• A switch box, with overload protection, to control turning the router ON and OFF. An additional accessor y, such as a
wet/dry vac, can also be plugged into the second receptacle on the back of the switch box.
UNPACKING AND CHECKING CONTENTS
Refer to Parts List
WARNING!If ANY of the parts is missing, DO NOT attempt to assemble, install, or use your router table until the missing
parts have been found or replaced and your router table has been properly and correctly assembled per this manual.
• Contact your local retailer for missing or replacement parts.
• In order to simplify handling and to minimize any damage that may occur during shipping, your router table comes
unassembled.
• Separate all parts from the packaging material and check each part against tr1e illustrations arid the parts list at the end of
this manual, to make sure that all parts have been included. Do this before discarding any of the packaging material.
ASSEMBLY
TOOLS REQUIRED
• Slotted and Phillips screwdriver.
• Small or medium sized adjustable wrench (or a set of nut drivers).
• Electrical or hand drill with 3mm (1/8") drill bit
ROUTER TABLE
NOTE: When the leg with the warning label is assembled to the router table, the warning label MUST BE VISIBLE from the
FRONT of the router table. This means that the leg with the warning label must be on the front right side of the router table
after assembly.
1. Position the router table top as shown in Figure 1, with the back of the table top facing towards you.

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2. Position the extension and the table leg relative to the router table top as shown in Figure 1. Note that the legs are
positioned to the inside oi the table top sides. Secure the table leg and extension using two (2) long truss head machine
screws and two (2) hex "KEPS" nuts.
3 Position the switch box against the leg as shown in Figure 1 and 2. Secure the switch box to the leg and the router table top
using two (2) long truss head machine screws and two (2) hex "KEPS" nuts.
Note: There are two hex shaped recesses in the switch box assembly case, into which the hex "KEPS" nuts recess. They
should be inserted nut side into recess with the washer side facing outward.
FIGURE 1
FIGURE 2, ASSEMBLY DETAIL
4. Assemble the remaining legs and the remaining extension to the table top using four (4) long truss head machine screws,
and four (4) hex "KEPS” nuts for each leg Refer to Figure 3 and 4. DO NOT TIGHTEN fasteners at this time.

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FIGURE 3
FIGURE 4, ASSEMBLY DETAIL
5. Turn the table right side up and check to see that the extension are even with, or slightly below the router table top.
WARNING! In no case are the extensions to be higher than the surface of the router table top. Such a condition can cause
interference with the workpiece during routing, which can result in possible serious injury.
6. lf the extensions are higher than the top surface of the router table top, loosen the screws holding the extensions, and
reposition them so they are even with or slightly lower than the top of the router table top.
7. SECURELY TIGHTEN all fasteners at this time.
8. To double check, slide a flat piece of wood along the top of the table in all directions. Make sure that the edge of the wood
moves freely without contacting the edges of the extensions.
MOUNTING ROUTER TO THE ROUTER TABLE
ALWAYS UNPLUG ROUTER BEFORE MOUNTING (This table will accept 6 in. diameter base routers) This router table is
equipped with clamps for securing the ma1ority of routers with different base thicknesses and designs on the market The
base or frame of the router being mounted should have a flat surface without any gaps. All clamps MUST contact and secure
the metal portion of the router base or frame.
1. With the router table right side up, insert four (4) long round head square neck bolts, through the four recesses in the
table top, as shown in Figure 5. (HINT: Once. the bolts have been inserted into the bolt recesses on the table top, it will be
helpful to tape over the bolt recess openings. The router will be mounted with the table turned on its top. By taping over the
bolt recesses with the bolts inserted, the likelihood of the bolts failing out as the table is turned on its top will be minimized.)

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FIGURE 5
2. With the router table upside down, place the router within the large centering ring in the middle of the table, centering
the router base within the ring. See_ Figure 6 and 7
3. Place four clamps over the four bolts that were previously inserted though the top as shown in Figure 6 and 7.
FIGURE 6
FIGURE 7, ASSEMBLY DETAIL

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NOTE: The hex "KEPS" nuts have a yellow finish for easier identification from the hex "KEPS" nuts, which have a zinc (silver)
finish.
5. Loosely secure the clamps at this time.
6. Refer to Figure 8 and 9 for a represent-ation of how the clamps secure the router base. Orient the clamps so that the tab
on the clamp is in complete contact with a portion of the metal base or frame of the router. The support rail on the opposite
end of the clamp should be resting on the support rib. Depending on the shape of the router base, either the short or long
tab end of the clamp may be used to secure the router. For routers which have rib around the base, the long tab end of the
clamp should provide the best clamping arrangement, while routers with a flat style base will be best secured with the short
tab end of the clamp.
FIGURE 8
FIGURE 9
7. With the router centered and the clamps oriented for best clamping force on the router base, TIGHTEN and SECURE the
clamps. There MUST be NO movement of the router in the router table once it has been clamped.
NOTE: Because of the vibration which occurs during routing, occasionally check the clamping of the router to assure there
has been no loosening of the clamps, and that there is NO movement of the router base against the router table.
SELECTING AND INSTALLING THE ROUTER TABLE INSERTS
This router table comes with five table top inserts with the following the hole sizes
• 13mm (1/2") diameter, for use with router bits with diameters up to 10mm (3/8")
• 20mm (3/4") diameter, for use with router bits with diameter up to 16mm (5/8 ")
• 25mm (1") diameter, for use with router bits with diameter up to 22mm (7/8')
• 32mm (1-1/4") diameter, for use with router bits with diameter up to 28mm (1-1/8")
• 38mm (1-1/2 ") diameter, for use with router bits with diameter up to 35mm (1- 3/8")

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• For router bits with diameters between 38mm (1-1/2 ") and 41mm (1-5/8"). Do not use a table top insert.
WARNING!A 41mm (1-5/8") Diameter router bit is the LARGEST router bit that can be SAFELY used on this router table.
1. Select the table top insert that accommodates the router bit to be used.
2. The table top inserts are designed to be snapped into the router table top. Insert the large tang under the edge of the
large hole in the route table as shown in Figure 10.
Using your thumb, press down on the insert until the small tang snaps into position.
FIGURE 10
3. To remove, insert a finger in the insert hole and gently pull up until the tabs disengage the hole. When not in use, store the
inserts in a convenient place.
WARNING!
DO NOT attempt to remove table top inserts from the table top unless the router bit has been removed from the router.
UNITIZED FENCE-ASSEMBLY OF JOINTING FENCE TO UNITIZED FENCE
1 Slide the jointing fence through the rectangular opening in the cavity provided on the unitized fence, as shown in Figure 11.
FIGURE 11
2. lnsert a long hex head bolt through the hole with a hex recess in the unitized fence as shown in Figure 12, and through the
slot in the jointing fence as shown in Figure 13
3. While holding the head of the bolt in the hex recess, place a washer over the bolt, and thread the small jointing fence knob
onto the bolt. See Figure 12 and 13

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FIGURE 12
FIGURE 13
When the knob is loosened, the jointing fence can slide back and forth in the cavity for proper jointing adjustment.
UNITIZED FENCE-ASSEMBLY OF RETRACTABLE GUARD TO UNITIZED FENCE
1. With the unitized fence upside down on a flat surface, orient the retractable guard as shown ih Figure 14. Position and
hold the spring over the hub on the guard, such that the formed end of the spring wraps over the guard, as shown in Figure
15.
FIGURE 14